Abstract: The present invention discloses a tubeless sun tracker system (100) for solar panels (114), comprising: one or more column posts (102) for supporting the solar panels (114), one or more rafters (122) connected to the solar panels (114) for structural support and movement control, at least one crescent guide (104) for adjusting the solar panels (114), one or more steel cords (110) threaded through one or more pulleys (106) and connected to the crescent guide (104) for facilitating synchronized movement of the solar panels (114), at least one DC motor (112) connected to the steel cords (110) to facilitate movement of the solar panels (114) by actuating movement of the pulleys (106), and at least one control unit (118) connected to the DC motor (112) for controlling movement and orientation of the solar panels (114) for enabling automated sun tracking.
Description:FIELD OF INVENTION
[001] The field of invention generally relates to solar modules. More specifically, it relates to a tubeless sun tracker system and a method thereof.
BACKGROUND
[002] Solar energy is one of the most widely adopted renewable energy sources, with solar photovoltaic (PV) systems being deployed globally to meet increasing energy demands. To maximize energy generation, solar trackers are used to orient PV panels toward the sun throughout the day. Single-axis solar trackers, which follow the sun’s east-to-west movement, have become the preferred choice for utility-scale solar farms due to their higher efficiency compared to fixed-tilt systems. However, existing tracking systems face several challenges related to installation complexity, land utilization, and structural stability, limiting their overall efficiency and cost-effectiveness.
[003] Most conventional single-axis solar trackers rely on drive tube mechanisms, where a long, rigid steel tube connects multiple trackers tables and synchronizes their movement. These drive tube-based trackers are typically installed in a linear configuration, requiring precise alignment and uniform terrain conditions. They are commonly used on large-scale solar farms and are powered by one or more motors that rotate the drive tubes to track the sun’s movement.
[004] Despite their widespread use, drive tube-based trackers come with significant limitations. The installation of drive tubes requires high precision to ensure proper functionality, as even slight misalignment due to uneven terrain can impact the system's performance. Conventional systems struggle with undulating landscapes, requiring extensive land grading and leveling, increasing both cost and environmental impact. Traditional trackers are constrained to linear or two-row configurations, making it difficult to optimize land use on non-geometric or irregularly shaped sites. The structural support required for drive tubes results in excessive steel usage, leading to higher costs and a larger carbon footprint. The rigid nature of drive tubes can also make the system prone to structural stress under high wind conditions, potentially leading to failures.
[005] To overcome these limitations, various alternative tracking mechanisms have been explored, comprising independent table trackers, flexible linkage systems, and wind-resistant designs. Independent table trackers eliminate drive tubes by equipping each tracker table with an independent motor; however, this leads to higher motor costs and increased maintenance requirements. Some designs incorporate flexible linkages instead of rigid drive tubes to enable greater adaptability on uneven terrain, but these systems still require high precision during installation and may experience increased mechanical wear over time. Certain tracker designs use reinforced structures or damping mechanisms to mitigate wind-induced instability, but they do not address land utilization or installation challenges.
[006] While these approaches have made incremental improvements, their scope remains limited to specific challenges and fails to provide a comprehensive solution. Most existing alternatives still suffer from either high steel consumption, complex installation, or limited adaptability to irregular site layouts.
[007] Thus, in light of the above discussion, it is implied that there is a need for a tubeless sun tracker system and a method thereof and does not suffer from the problems discussed above.
OBJECT OF INVENTION
[008] The principal object of this invention is to provide a tubeless sun tracker system that eliminates the need for drive tubes, enabling simplified installation and reducing alignment challenges on uneven terrain.
[009] A further object of the invention is to provide a sun tracker system that utilizes one or more steel cords in place of drive tubes, enabling flexible installation in diverse topographies without requiring extensive land leveling.
[0010] Another object of the invention is to incorporate a serpentine steel cord drive mechanism that enables the solar tracker system to be installed in a split table configuration and operated by a single DC motor, thereby optimizing land usage.
[0011] A further object of the invention is to integrate a crescent guide into the system that provides structural stability by distributing wind loads, ensuring durability and reliable operation even in extreme weather conditions.
[0012] Another object of the invention is to provide a sun tracker system equipped with one or more pulleys and roller bearings that facilitate a frictionless drive mechanism, minimizing wear and maintenance requirements.
[0013] A further object of the invention is to enable the installation of one or more solar panels onto the crescent guide using at least one top clamping mechanism and bottom clamping mechanism, ensuring secure and stable mounting.
[0014] Another object of the invention is to enable the sun tracker system to be installed in at least one of North-South and East-West orientations, maximizing solar exposure based on site-specific conditions.
[0015] A further object of the invention is to provide a control unit that dynamically adjusts the sun tracker system based on real-time solar positioning data, enhancing tracking precision and energy efficiency.
BRIEF DESCRIPTION OF FIGURES
[0016] This invention is illustrated in the accompanying drawings, throughout which, like reference letters indicate corresponding parts in the various figures.
[0017] The embodiments herein will be better understood from the following description with reference to the drawings, in which:
[0018] Fig. 1 depicts/ illustrates an isometric view of a tubeless sun tracker system, in accordance with an embodiment of the present disclosure;
[0019] Fig. 2 depicts/ illustrates the isometric view of a crescent load bearing mechanism, in accordance with an embodiment of the present disclosure;
[0020] Fig. 3 depicts/ illustrates the isometric view of a frictionless drive mechanism, in accordance with an embodiment of the present disclosure; and
[0021] Fig. 4 depicts/ illustrates a method for assembling a tubeless sun tracker system, in accordance with an embodiment of the present disclosure.
STATEMENT OF INVENTION
[0022] The present invention discloses a tubeless sun tracker system for automated sun tracking, comprising: one or more column posts for supporting the solar panels, one or more rafters connected to the solar panels for structural support and movement control, at least one crescent guide for distributing wind load evenly, wherein each crescent guide is connected to at least one of: one of the column posts, and one of the rafters, one or more pulleys mounted onto at least one of: the column posts, and one or more pillars, the pillars for mounting at least one of: the pulleys, and at least one DC motor, one or more steel cords threaded through the pulleys and connected to the crescent guide for facilitating synchronized movement of the solar panels, the at least one DC motor connected to the steel cords to facilitate movement of the solar panels by actuating movement of the pulleys, and at least one control unit connected to the DC motor for controlling orientation of the solar panels for enabling automated sun tracking.
[0023] The tubeless sun tracker system offers multiple advantages over conventional solar tracking systems. By eliminating the need for drive tubes, it significantly reduces material usage, cutting down steel consumption by at least 40%, which lowers costs and simplifies installation. The serpentine steel cord drive system enables a single DC motor to operate multiple split tables, optimizing land usage even in irregularly shaped sites. The frictionless pulley and roller bearing mechanism minimizes wear and maintenance, ensuring long-term reliability. Additionally, the crescent guide efficiently distributes wind loads, automatically returning the system to a safe position during extreme weather conditions, enhancing structural stability.
DETAILED DESCRIPTION
[0024] The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and/or detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
[0025] The present invention discloses a tubeless sun tracker system for automated sun tracking, comprising: one or more column posts for supporting the solar panels, one or more rafters connected to the solar panels for structural support and movement control, at least one crescent guide for distributing wind load evenly, wherein each crescent guide is connected to at least one of: one of the column posts, and one of the rafters, one or more pulleys mounted onto at least one of: the column posts, and one or more pillars, the pillars for mounting at least one of: the pulleys, and at least one DC motor, one or more steel cords threaded through the pulleys and connected to the crescent guide for facilitating synchronized movement of the solar panels, the at least one DC motor connected to the steel cords to facilitate movement of the solar panels by actuating movement of the pulleys, and at least one control unit connected to the DC motor for controlling orientation of the solar panels for enabling automated sun tracking.
[0026] The present invention offers several advantages over existing methods. It eliminates the need for drive tubes, thereby simplifying installation and reducing alignment challenges, particularly on uneven terrain. By removing the requirement for precise alignment of drive tubes, the system enables quicker and more flexible installation.
[0027] Fig. 1 depicts/ illustrates an isometric view of a tubeless sun tracker system 100, in accordance with an embodiment of the present disclosure.
[0028] The system 100 comprises one or more column posts 102, one or more rafters 122, at least one crescent guide 104, one or more pulleys 106, one or more roller bearings 108, one or more pillars 120, one or more steel cords 110, at least one DC motor 112, one or more solar panels 114, at least one top and bottom clamping mechanism 116, and at least one control unit 118.
[0029] The column posts 102 for supporting the solar panels 114. These posts are installed into the ground using at least one of: concrete foundations, and ground screws, ensuring stability across various terrains, comprising undulating landscapes. Their height can be adjusted to accommodate different topographies, making the system adaptable to uneven ground conditions.
[0030] The rafters 122 are connected to the solar panels 114 for structural support and movement control.
[0031] The crescent guide 104 is a crucial component that enables smooth and stable movement of the solar panels 114. Each crescent guide 104 is connected to one of the column posts 102. It is designed to distribute wind loads evenly, enhancing the system’s 100 stability during extreme weather conditions. The crescent guide 104 also plays a role in swiftly restoring the system to a safe position in high-wind environments.
[0032] The pulleys 106 are mounted onto at least one of: the column posts 102, and one or more pillars 120. These pulleys 106 ensure a smooth and controlled movement of the tracker system 100. They are strategically positioned to minimize resistance and improve efficiency in solar tracking.
[0033] The pulleys 106 comprise at least one main pulley 106a, and one or more balancing pulleys 106b, 106c.
[0034] The main pulley 106a is mounted onto at least one pillar 120/1, wherein the main pulley 106a is connected to the DC motor 112.
[0035] The balancing pulleys 106b are attached to each column post 102 to distribute load of the system 100.
[0036] The balancing pulleys 106c are mounted onto at least one pillar 120/2, to maintain alignment and structural stability of the system 100, wherein actuation of the DC motor 112 drives the main pulley 106a, which in turn actuates the balancing pulleys 106b, 106c, causing the crescent guide 104 to move the position of the rafter 122 to optimize the orientation of the solar panels 114.
[0037] The roller bearings 108 are mounted onto at least one of: the column posts 102 and the pillars 120, to facilitate a smooth movement of the pulleys 106. The roller bearings 108 are integrated with the pulleys 106 to facilitate a frictionless drive mechanism. These bearings reduce wear and tear on the system 100, lowering maintenance requirements and improving the longevity of the tracker system 100. The use of roller bearings 108 ensures that the movement remains smooth and efficient.
[0038] The pillars 120 for mounting at least one of: the pulleys 106, and the DC motor 112.
[0039] The steel cords 110 functions as the primary driving mechanism of the tracker system 100, replacing conventional drive tubes. The steel cords 110 are threaded through the pulleys 106 and connected to the crescent guide 104, enabling flexible movement of the solar panels 114. They are made of corrosion-resistant materials, ensuring durability and long-term functionality.
[0040] The steel cords 110 comprise at least one of: a primary steel cord 110a, and a secondary steel cord 110b.
[0041] The primary steel cord 110a connects the crescent guide 104 and the balancing pulleys 106b.
[0042] The secondary steel cord 110b connects the main pulley 106a and the balancing pulleys 106c, wherein connection between the primary steel cord 110a and the secondary steel cord 110b facilitates synchronized movement of the solar panels 114 for optimized sun tracking.
[0043] The steel cords 110 are used for balance and control of movement and orientation of the solar panels 114 to facilitate flexible installation of the sun tracker system 100 in any topography, and wherein the steel cords 110 comprise one or more serpentine steel cords, enabling split-table arrangements for optimal land use.
[0044] The DC motor 112 is connected to the steel cords 110 to facilitate the movement of the solar panels 114 by actuating the pulleys 106. It is designed to operate at variable speeds, adjusting based on real-time solar positioning data received from the control unit 118. This efficient motorization reduces power consumption and enhances system responsiveness. The DC motor 112 is powered by a separate solar panel.
[0045] The control unit 118 serves as the intelligence hub of the sun tracker system 100. The control unit 118 connected to the DC motor 112 for controlling the orientation of the solar panels 114 for enabling automated sun tracking.
[0046] The control unit 118 dynamically adjusts the sun tracking system 100 by sending one or more tracking instructions to the DC motor 112 wherein the tracking instructions are generated by processing one or more inputs using one or more AI/ML algorithms, and wherein the inputs comprise at least one of: sensor data, real-time solar positioning data, and historical solar data to optimize solar panel 114 orientation for maximum energy absorption.
[0047] Advantageously, the control unit 118 can also integrate with external weather monitoring systems to make automatic adjustments during extreme conditions.
[0048] The solar panels 114 are mounted onto the crescent guide 104, forming the energy-capturing surface of the tracker system 100. Their positioning is dynamically adjusted by the steel cord 110 mechanism to ensure optimal exposure to sunlight. The design supports various types of solar modules, making it adaptable to different panel configurations.
[0049] The top clamping mechanism and bottom clamping mechanism 116 securely fastens the solar panels 114 to the crescent guide 104. This clamping mechanism 116 enables flexibility in module size, accommodating different solar panel dimensions. The robust design ensures that the panels remain securely mounted even under high wind conditions.
[0050] Fig. 2 depicts/ illustrates the isometric view of a crescent load bearing mechanism, in accordance with an embodiment of the present disclosure.
[0051] The crescent guide 104 has a C-shaped profile designed to enhance structural stability and load distribution. This profile is reinforced with two solid high-tensile wires, which provide additional mechanical strength and durability. The cross-pulling of steel ropes 110 ensures synchronized movement and efficient force transmission across the system, further stabilizing the sun tracker 100 during operation.
[0052] The crescent load-bearing mechanism is designed to enhance structural stability by evenly distributing wind loads across the system. The crescent guide 104 plays a crucial role in maintaining balance during extreme weather conditions, ensuring that the system can swiftly return to a safe position.
[0053] Fig. 3 depicts/ illustrates the isometric view of a frictionless drive mechanism, in accordance with an embodiment of the present disclosure.
[0054] The frictionless drive mechanism comprises one or more pulleys 106 mounted onto the column posts 102 with one or more roller bearings 108, which facilitate smooth movement with minimal resistance. The steel cords 110 are threaded through the pulleys 106 and connected to the crescent guide 104, ensuring efficient and precise tracking of the sun. By eliminating the need for conventional drive tubes, the frictionless drive mechanism enhances flexibility in installation, enabling the system to be deployed on various terrains without strict alignment requirements. This innovative approach reduces wear and maintenance while improving the longevity and efficiency of the tracker system.
[0055] In an exemplary embodiment, the control unit 118 is positioned below the solar panel 114, for real-time tracking and movement control.
[0056] Further, an AI/ML-based controller is embedded within the control unit 118, utilizing historical solar data to optimize tracking. The system 100 accounts for variations in sunrise and sunset times based on GPS location and dynamically adjusts the solar panels 114 to maintain a perpendicular alignment to the sun, maximizing energy capture.
[0057] A sun tracker table is a structural assembly designed to support and optimize the orientation of solar panels 114 for maximum energy absorption. The sun tracker table holds multiple solar modules, securely mounted onto the crescent guide 104 using the top and bottom clamping mechanisms 116 for stability.
[0058] Each sun tracker table comprising multiple solar modules, is controlled by one single DC motor 112 and one control unit 118. For large-scale installations, such as a 1-megawatt solar plant, multiple tables operate in series, with each control unit 118 communicating with a Master Control Unit (MCU) centrally located within the plant. The MCU manages all control units 118 via a wireless communication system, ensuring synchronized operation.
[0059] Additionally, the MCU integrates a wind sensor that continuously monitors wind speed. Since solar trackers 100 are movable and structurally sensitive, wind management is crucial to prevent damage.
[0060] When high wind speeds are detected, the wind sensor transmits a signal to the MCU, which subsequently communicates with all TCUs to shift the solar panels 114 to a neutral "zero" position, aligning them parallel to the ground. This protective mechanism ensures structural safety against strong winds coming from any of the four cardinal directions, mitigating potential risks and enhancing system 100 reliability across varying geographic wind zones.
[0061] Fig. 4 depicts/ illustrates a method 400 for assembling a tubeless sun tracker system, in accordance with an embodiment of the present disclosure.
[0062] The method 400 begins with supporting the solar panels by using one or more column posts, as depicted at step 402. Subsequently, the method 400 discloses connecting one or more rafters to the solar panels for structural support and movement control, as depicted at step 404.
[0063] Thereafter, the method 400 discloses connecting each crescent guide to at least one of: one of the column posts, and one of the rafters, for distributing wind load evenly, as depicted at step 406. Subsequently, the method 400 discloses mounting one or more pulleys onto at least one of: the column posts, and one or more pillars, as depicted at step 408. Thereafter, the method 400 discloses mounting at least one of: the pulleys, and at least one DC motor onto the pillars, as depicted at step 410.
[0064] Subsequently, the method 400 discloses threading one or more steel cords through the pulleys and connecting the steel cords to the crescent guide for facilitating synchronized movement of the solar panels, as depicted at step 412. Thereafter, the method 400 discloses connecting the at least one DC motor to the steel cords for facilitating movement of the solar panels by actuating movement of the pulleys, as depicted at step 414. Subsequently, the method 400 discloses connecting at least one control unit to the DC motor for controlling orientation of the solar panels for enabling automated sun tracking, as depicted at step 416.
[0065] The present invention offers several advantages over existing methods. It eliminates the need for drive tubes, thereby simplifying installation and reducing alignment challenges, particularly on uneven terrain. By removing the requirement for precise alignment of drive tubes, the system enables quicker and more flexible installation.
[0066] The use of steel cords instead of rigid drive tubes enables flexible installation in diverse topographies, minimizing site preparation and land leveling requirements. Unlike conventional systems that require extensive groundwork to ensure alignment, this system can be adapted to various terrains without significant modifications.
[0067] The incorporation of a serpentine steel cord drive mechanism enables the solar tracker system to operate multiple split tables using a single DC motor, optimizing land utilization and reducing the number of required motors. This feature enables installation in non-geometric land layouts, overcoming limitations posed by conventional tracker designs.
[0068] The crescent guide enhances system stability by distributing wind loads and ensuring a swift return to a safe position in extreme weather conditions, thereby improving durability and reliability. This design significantly reduces the risk of structural failure due to high wind speeds and other environmental stresses.
[0069] The integration of pulleys and roller bearings facilitates a frictionless drive mechanism, significantly reducing mechanical wear and maintenance efforts over time. By minimizing resistance in movement, the system ensures long-term performance without frequent component replacements or servicing.
[0070] The tracker system enables dual-orientation installation in both North-South and East-West directions, maximizing solar energy capture based on site conditions. This flexibility ensures that installations can be optimized for different latitudes and geographical constraints, enhancing overall efficiency.
[0071] The control unit dynamically adjusts the tracking system based on real-time solar positioning data, ensuring accurate sun tracking and improving overall energy efficiency. By continuously optimizing the panel orientation, the system maximizes energy yield throughout the day, further enhancing the effectiveness of solar power generation.
[0072] The applications of the present invention span a diverse range of industries and scenarios, highlighting its versatility and broad utility. The system can be deployed in large-scale solar farms, where its tubeless tracker design enables efficient land utilization and ease of installation, even on challenging terrains. Its ability to function without drive tubes reduces installation time and complexity, making it ideal for rapid deployment in renewable energy projects.
[0073] The system is well-suited for distributed solar installations, comprising commercial and industrial rooftops, agricultural lands, and remote off-grid locations. Its adaptable design enables installation on varied landforms without extensive groundwork, ensuring cost-effective and efficient solar tracking solutions for diverse geographic conditions.
[0074] In utility-scale solar power plants, the ability to install the tracker system in non-geometric land layouts provides significant advantages in optimizing land use. The serpentine steel cord drive mechanism enables multiple split tables to be controlled by a single DC motor, reducing equipment costs and improving operational efficiency.
[0075] The system’s robustness and wind-load balancing crescent guide make it suitable for deployment in regions prone to extreme weather conditions. Its ability to swiftly return to a safe position enhances structural stability, reducing the risk of damage from high winds and storms, thereby ensuring long-term reliability.
[0076] Additionally, the system's dual-orientation installation capability, enabling both North-South and East-West alignments, makes it an ideal choice for solar installations in various latitudes and climates. By dynamically adjusting to solar positioning data, the system enhances energy yield and operational efficiency, making it a valuable asset for solar energy generation in a wide array of applications.
[0077] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the scope of the embodiments as described here.
, C , Claims:We claim:
1. A tubeless sun tracker system (100) for solar panels (114), comprising:
one or more column posts (102) for supporting the solar panels (114);
one or more rafters (122) connected to the solar panels (114) for structural support and movement control;
at least one crescent guide (104) for adjusting the solar panels (114), wherein each crescent guide (104) is connected to at least one of: one of the column posts (102), and one of the rafters (122);
one or more pulleys (106) mounted onto at least one of: the column posts (102), and one or more pillars (120);
the pillars (120) for mounting at least one of: the pulleys (106), and at least one DC motor (112);
one or more steel cords (110) threaded through the pulleys (106) and connected to the crescent guide (104) for facilitating synchronized movement of the solar panels (114);
the at least one DC motor (112) connected to the steel cords (110) to facilitate movement of the solar panels (114) by actuating movement of the pulleys (106); and
at least one control unit (118) connected to the DC motor (112) for controlling movement and orientation of the solar panels (114) for enabling automated sun tracking.
2. The system (100) as claimed in claim 1, wherein the pulleys (106) comprise at least one of:
at least one main pulley (106a) mounted onto at least one pillar (120/1), wherein the main pulley (106a) is attached to the DC motor (112);
one or more balancing pulleys (106b) attached to each column post (102) to distribute load of the system (100); and
one or more balancing pulleys (106c) mounted onto at least one pillar (120/2), to maintain alignment and structural stability of the system (100),
wherein actuation of the at least one DC motor (112) drives the main pulley (106a), which in turn actuates the balancing pulleys (106b, 106c), enabling the crescent guide (104) to move position of the rafter (122) to adjust the orientation of the solar panels (114).
3. The system (100) as claimed in claim 2, wherein the steel cords (110) comprise at least one of:
at least one primary steel cord (110a) connecting the crescent guide (104) to the balancing pulleys (106b); and
at least one secondary steel cord (110b) connecting the main pulley (106a) to the balancing pulleys (106c), wherein connection between the primary steel cord (110a) and the secondary steel cord (110b) facilitates synchronized movement of the solar panels (114) for optimized sun tracking.
4. The system (100) as claimed in claim 3, wherein the steel cords (110) are used for balance and control of movement and orientation of the solar panels (114), enabling flexible installation of the sun tracker system (100) in any topography, and wherein the steel cords (110) comprise one or more serpentine steel cords.
5. The system (100) as claimed in claim 1, comprising one or more roller bearings (108) mounted onto at least one of: the column posts (102) and the pillars (120), to facilitate a smooth movement of the pulleys (106).
6. The system (100) as claimed in claim 1, wherein the control unit (118) dynamically adjusts the sun tracking system (100) by sending one or more tracking instructions to the DC motor (112), wherein the tracking instructions are generated by processing one or more inputs using one or more AI/ML algorithms, and wherein the inputs comprise at least one of: sensor data, real-time solar positioning data, and historical solar data to optimize solar panel (114) orientation for maximum energy absorption.
7. The system (100) as claimed in claim 1, comprising at least one top clamping mechanism (116) and at least one bottom clamping mechanism (116) for attaching the solar panels (114) onto the crescent guide (104).
8. The system (100) as claimed in claim 1, wherein the solar panels (114) are arranged in a split table configuration, and a single motor (112) and the pulley (120) are used to control the synchronized movement of the solar panels (114) for optimized solar tracking.
9. The system (100) as claimed in claim 1, wherein the sun tracker system (100) is installed in at least one of: North-South, and East-West orientations for enhanced solar exposure.
10. A method (400) for assembling a tubeless sun tracker system (100), comprising:
supporting the solar panels (114) by using one or more column posts (102);
connecting one or more rafters (122) to the solar panels (114) for structural support and movement control;
connecting each crescent guide (104) to at least one of: one of the column posts (102), and one of the rafters (122), for distributing wind load evenly;
mounting one or more pulleys (106) onto at least one of: the column posts (102), and one or more pillars (120);
mounting at least one of: the pulleys (106), and at least one DC motor (112) onto the pillars (120);
threading one or more steel cords (110) through the pulleys (106) and connecting the steel cords to the crescent guide (104) for facilitating synchronized movement of the solar panels (114);
connecting the at least one DC motor (112) to the steel cords (110) for facilitating movement of the solar panels (114) by actuating movement of the pulleys (106); and
connecting at least one control unit (118) to the DC motor (112) for controlling orientation of the solar panels (114) for enabling automated sun tracking.
11. The method (400) as claimed in claim 10, comprising:
mounting at least one main pulley (106a) onto at least one pillar (120/1), wherein the main pulley (106a) is attached to the DC motor (112);
connecting one or more balancing pulleys (106b) to each column post (102) for distributing the load of the system (100);
mounting one or more balancing pulleys (106c) onto at least one pillar (120/2), for maintaining alignment and structural stability ofr the system (100); and
actuating the at least one DC motor (112), wherein actuation of the DC motor (112) drives the main pulley (106a), which in turn drives the balancing pulleys (106b, 106c), causing the crescent guide (104) to move position of the rafter (122) to optimize the orientation of the solar panels (114).
12. The method (400) as claimed in claim 11, comprising:
connecting a primary steel cord (110a) to the crescent guide (104) and the balancing pulleys (106b);
connecting a secondary steel cord (110b) to the main pulley (106a) and the balancing pulleys (106c); and
facilitating synchronized movement of the solar panels (114) for optimized sun tracking through connection between the primary steel cord (110a) and the secondary steel cord (110b).
13. The method (400) as claimed in claim 12, comprising providing the steel cords (110) for balancing and controlling of movement and orientation of the solar panels (114) thereby facilitating flexible installation of the sun tracker system (100) in any topography, and wherein the steel cords (110) comprise one or more serpentine steel cords.
14. The method (400) as claimed in claim 10, comprising mounting one or more roller bearings (108) onto at least one of: the column posts (102) and the pillars (120), for facilitating a smooth movement of the pulleys (106).
15. The method (400) as claimed in claim 10, comprising sending one or more tracking instructions to the DC motor (112) by using the control unit (118) for dynamically adjusting the sun tracking system (100), wherein the tracking instructions are generated by processing one or more inputs using one or more AI/ML algorithms, and wherein the inputs comprise at least one of: sensor data, real-time solar positioning data, and historical solar data to optimize solar panel (114) orientation for maximum energy absorption.
16. The method (400) as claimed in claim 10, comprising attaching the solar panels (114) onto the crescent guide (104) by using at least one top clamping mechanism and at least one bottom clamping mechanism (116) for.
17. The method (400) as claimed in claim 10, comprising arranging the solar panels (114) in a split table configuration and controlling the synchronized movement of the solar panels (114) for optimized solar tracking.by using a single DC motor (112) and the pulley (120).
18. The method (400) as claimed in claim 10, comprising installing the sun tracker system (100) in at least one of: North-South, and East-West orientations for enhanced solar exposure.
Date: 27th February, 2025 Signature:
Name of signatory: Nishant Kewalramani
(Patent Agent)
IN/PA number: 1420
| # | Name | Date |
|---|---|---|
| 1 | 202541017609-STATEMENT OF UNDERTAKING (FORM 3) [27-02-2025(online)].pdf | 2025-02-27 |
| 2 | 202541017609-REQUEST FOR EARLY PUBLICATION(FORM-9) [27-02-2025(online)].pdf | 2025-02-27 |
| 3 | 202541017609-POWER OF AUTHORITY [27-02-2025(online)].pdf | 2025-02-27 |
| 4 | 202541017609-FORM-9 [27-02-2025(online)].pdf | 2025-02-27 |
| 5 | 202541017609-FORM 1 [27-02-2025(online)].pdf | 2025-02-27 |
| 6 | 202541017609-DRAWINGS [27-02-2025(online)].pdf | 2025-02-27 |
| 7 | 202541017609-DECLARATION OF INVENTORSHIP (FORM 5) [27-02-2025(online)].pdf | 2025-02-27 |
| 8 | 202541017609-COMPLETE SPECIFICATION [27-02-2025(online)].pdf | 2025-02-27 |
| 9 | 202541017609-FORM-26 [28-02-2025(online)].pdf | 2025-02-28 |
| 10 | 202541017609-Power of Attorney [20-05-2025(online)].pdf | 2025-05-20 |
| 11 | 202541017609-Information under section 8(2) [20-05-2025(online)].pdf | 2025-05-20 |
| 12 | 202541017609-Form 1 (Submitted on date of filing) [20-05-2025(online)].pdf | 2025-05-20 |
| 13 | 202541017609-Covering Letter [20-05-2025(online)].pdf | 2025-05-20 |
| 14 | 202541017609-CERTIFIED COPIES TRANSMISSION TO IB [20-05-2025(online)].pdf | 2025-05-20 |
| 15 | 202541017609-FORM 18A [04-07-2025(online)].pdf | 2025-07-04 |