Abstract: System (100) for fast discharging of one or battery cells (102) is disclosed. System (100) comprises a tank (104) for holding fluid, an electrical insulator (108) positioned within the tank (104), a one or more conducting members (106) are coupled with the electrical insulator (108), wherein the electrical insulator (108) separate the one or more conducting members (106) from each other and prevent electrical contact. The one or more battery cells (102) are placed in the tank (104) to bring anode and cathode terminals (116) of the one or more battery cells (102) come into direct electrical contact with the one or more conducting members (106) for creating a short circuit between the anode and cathode terminals (116) to heat up the one or more battery cells (102) and the heat is transferred to the fluid through the one or more conducting members (106) for discharging the one or more battery cell (102).
Description:TECHNICAL FIELD
[0001] The present disclosure relates to batteries and battery modules. In particular, the present disclosure provides a system for fast discharging of battery cells through short-circuiting of terminals of battery using conducting members placed on an electrical insulator.
BACKGROUND
[0002] The following description of the related art is intended to provide background information pertaining to the field of the disclosure. This section may include certain aspects of the art that may be related to various features of the present disclosure. However, it should be appreciated that this section be used only to enhance the understanding of the reader with respect to the present disclosure, and not as admission of the prior art.
[0003] The widespread adoption of lithium-ion batteries (LIBs) in a myriad of applications, from smartphones to electric vehicles, has undoubtedly transformed the way we live and work. These energy-dense power sources have revolutionized industries, providing portable and efficient energy storage solutions. However, with the proliferation of LIBs comes a pressing challenge: how to manage their environmental impact throughout their lifecycle.
[0004] Prismatic battery cells are known for their rectangular or parallelepiped shape, which makes them suitable for compact and efficient energy storage. However, like all batteries, prismatic cells need to be discharged for various reasons, such as maintenance, recycling, or testing. Efficient and controlled discharging of prismatic battery cells is essential to ensure safety, recover valuable materials, and manage the battery's end-of-life.
[0005] At the core of addressing the environmental challenges lies the crucial concept of battery recycling. Recycling is becoming increasingly important in the context of sustainability and resource conservation. Discharging a battery before recycling prevents fire & explosion and helps recover valuable materials like lithium, cobalt, and nickel, which can be reused in the production of new batteries. Efficient discharging systems can contribute to reducing the environmental impact of battery production and disposal.
[0006] There is, therefore, a need to overcome the above drawback, limitations, and shortcomings associated with the existing techniques, and provide an efficient solution for fast discharging of battery cells through conducting members and an insulated tank filled with fluid and maximize the utilization of heat generated during the discharging process.
OBJECTS OF THE PRESENT DISCLOSURE
[0007] Some of the objects of the present disclosure, which at least one embodiment herein satisfies are as listed herein below.
[0008] An object of the present disclosure is to provide a system to facilitate fast discharging of battery cells by utilization of conducting members and an insulated tank filled with fluid.
[0009] An object of the present disclosure is to provide a system for fast discharging of battery cells through conducting members coupled with an electrical insulator to prevent electrical contact between conducting members and prevent unintended short circuits.
[0010] An object of the present disclosure is to provide a system for fast discharging of battery cells through utilization of heat generated through short-circuit created by conducting members.
[0011] An object of the present disclosure is to provide a system for fast discharging of battery cells that allows the battery cells to remain dry during discharge by preventing its contact with fluid for saving time in the process.
SUMMARY
[0012] Various aspects of the present disclosure relate to the field of batteries and battery modules. In particular, the present disclosure provides a system for fast discharging of battery cells through short-circuiting of terminals of battery using conducting members placed on an electrical insulator.
[0013] According to an aspect of the present disclosure a system for fast discharging of one or more battery cells is disclosed that includes a tank adapted for holding fluid, one or more conducting members positioned within the tank and an electrical insulator coupled to the one or more conducting members. The one or more conducting members may be placed on the electrical insulator to separate the one or more conducting members from each other and prevent electrical contact. Further, the one or more battery cells may be placed in the tank to bring the anode and cathode terminals of the one or more battery cells come into direct electrical contact with the one or more conducting members for creating a short circuit between the anode and cathode terminals to heat up the one or more battery cells and the heat is transferred to the fluid through the one or more conducting members for discharging the one or more battery cells.
[0014] In an aspect, the one or more battery cells may be prismatic battery cells and the electrical insulator may be selected from any or a combination of wood, rubber, glass, plastic, asphalt, fiber glass, porcelain, and ceramics.
[0015] In an aspect, the system may further include a battery mount to hold the one or more battery cells and one or more tie rods to carry the load of the battery mount.
[0016] In an aspect, the one or more battery cells may be discharged within 30 minutes after being placed in the tank and short-circuited with the one or more conducting members.
[0017] In an aspect, the one or more conducting members may be positioned in the tank to maintain the one or more battery cells remain dry during discharging by preventing direct contact with the fluid in the tank and the heat transferred to heat the fluid is heated from dispersion of temperature from the one or more conducting members.
[0018] Various objects, features, aspects, and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
BRIEF DESCRIPTION OF DRAWINGS
[0019] The accompanying drawings are included to provide a further understanding of the present disclosure, and are incorporated in, and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present disclosure, and together with the description, explain the principles of the present disclosure.
[0020] FIGS. 1A-1B illustrate exemplary views of the proposed system for fast discharging of battery cells, in accordance with an embodiment of the present disclosure.
[0021] FIG. 2 illustrates an exemplary block diagram of the proposed system for fast discharging of battery cells, in accordance with an embodiment of the present disclosure.
DETAILED DESCRIPTION
[0022] The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit, and scope of the present disclosure as defined by the appended claims.
[0023] In the following description, numerous specific details are set forth to provide a thorough understanding of embodiments of the present invention. It will be apparent to one skilled in the art that embodiments of the present invention may be practiced without some of these specific details. Embodiments of this disclosure relates batteries and battery modules. In particular, the present disclosure provides a system for fast discharging of battery cells through short-circuiting of terminals of battery using conducting members placed on an insulator.
[0024] If the specification states a component or feature “may”, “can”, “could”, or “might” be included or have a characteristic, that component or feature is not required to be included or have the characteristic.
[0025] As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
[0026] FIGS. 1A-1B illustrate exemplary views of the proposed system for fast discharging of a prismatic battery cell, in accordance with an embodiment of the present disclosure.
[0027] Referring to FIGS. 1A & 1B, a tank 104 may be adapted for holding fluid. One or more conducting members 106 may be positioned within the tank 104. An electrical insulator 108 may be configured inside the tank 104. The one or more conducting members 106 may be coupled with the electrical insulator 108 via fastening means 114. A tie rod 112 may be coupled at top end of the tank 104. A battery mount 110 may be coupled with the tie rod 112, and the tie rod 112 carries the load of the battery mount 110. The one or more battery cells 102 may be placed in a battery mount 110. An electric current may be flowing from an anode to a cathode terminal of one or more battery cells 102 to create a short circuit between the anode and cathode terminals 116 for heating of the one or more battery cells 102 and the heat may be transferred to the fluid of tank 104 through the one or more conducting members 106 for discharging the prismatic battery cell 102. The one or more conducting members 106 may be positioned in the tank 104 to maintain the one or more battery cells 102 remain dry during discharging by preventing direct contact with the fluid in the tank 104.
[0028] In an embodiment, the one or more conducting members 106 may include a transverse member 118 and a longitudinal member 120. The longitudinal member 120 may be coupled with the transverse member 118. In an exemplary embodiment, the longitudinal member 120 may be coupled at right angle with the transverse member 118. The transverse member 118 of the one or more conducting members 106 may be coupled with the electrical insulator 108, and the longitudinal member 120 may be adapted to get in contact with the anode and cathode terminals 116 of the one or more battery cells 102. In an exemplary embodiment, the longitudinal member 120 and the transverse member 118 may be four-sided polygon with four right angles.
[0029] In an embodiment, a first 106-1 of the one or more conducting members 106 may be coupled with one side 122 of the electrical insulator 108. The one or more conducting members 106 may be coupled with another side 124 of the electrical insulator 108, wherein the first 106-1 of the one or more conducting members 106 coupled at the one side 122 may be positioned opposite to the second 106-2 of the one or more conducting members 106 coupled at another side 124 of the electrical insulator 108. A pair of the one or more conducting members 106 may include the first 106-1 of the one or more conducting members 106 at the one side 122 and the second 106-2 of the one or more conducting members 106 at another side 124 of the electrical insulator 108. The pair of the one or more conducting members 106 may include a first pair of the one or more conducting members 106, a second pair of the one or more conducting members 106, and so on, wherein the first pair of the one or more conducting members 106 may be positioned proximal to the second pair of the one or more conducting members 106. The pair of one or more conducting members 106 may be coupled with the electrical insulator 108 in series. The heat generation in one or more conducting members 106 get dissipated fast and has a lower resistance with high conductivity. The one or more conducting members 106 may be made of copper and may be rounded from the corners and rectangular shaped in structure.
[0030] In an embodiment, the one or more battery cells 102 may be prismatic battery cells. The one or more battery cells 102 may be adaptable to various configurations in terms of their shapes and sizes. In an exemplary embodiment, the prismatic lithium cell is an electrochemical cell and work as a rechargeable battery utilized for powering small electronic devices like smartphones, and other energy storage systems.
[0031] In an embodiment, the electrical insulator 108 may be selected from any or a combination of wood, rubber, glass, plastic, asphalt, fiber glass, porcelain, and ceramics. In an example, the electrical insulator 108 may be used to hold the one or more conducting members 106 in position, separating them from one another and from the surrounding structure. The electrical insulator 108 may form a barrier between energized parts of an electric circuit and confine the flow of current to or other conducting parts. The electrical insulator 108 may prevent the production of high voltage in the electric circuit, prevent electric shock and improve the performance of the process of discharging of the battery cells 102. In an exemplary embodiment, the electrical insulator 108 may be four-sided polygon with four right angles.
[0032] In an embodiment, a fastening means 114 may be used to couple the one or more conducting members 106 with the electrical insulator 108. The fastening means 114 may include but not limited to screws, nuts & bolts, rivets, adhesives, clamps, magnets, welding.
[0033] In an embodiment, a battery mount 110 may be provided to hold the one or more battery cells 102. The battery mount 110 may be in a shape of a housing with one or more compartments to hold the one or more battery cells 102. The battery mount 110 may keep the one or more battery cells 102 fixed in place securely and prevent the one or more battery cells 102 from getting damaged. In an exemplary embodiment, the battery mount 110 and the one or more compartments may be a four-sided polygon with four right angles.
[0034] In an embodiment, one or more tie rods 112 may be positioned between the tank 104 and the battery mount 110 and may be configured to carry the load of the battery mount 110. The one or more tie rods 112 may be a slender cylindrical structure designed to prevent separation of two parts and capable of carrying tensile load. The one or more tie rods 112 may be made with carbon steel or stainless steel. The one or more tie rods 112 may withstand high pressure and loads and secure the tank 104 and the battery mount 110 by holding them together.
[0035] In an exemplary embodiment, the voltage recorded may be zero and the current flow may be zero after the completion of discharging of the one or more battery cells 102.
[0036] FIG. 2 illustrates an exemplary block diagram of the proposed system for fast discharging of battery cells, in accordance with an embodiment of the present disclosure.
[0037] Referring to FIG. 2, a system 100 for fast discharging of one or more battery cells 102 is disclosed. The system 100 may include a tank 104 adapted for holding fluid, one or more conducting members 106 positioned within the tank 104, and an electrical insulator 108 coupled to the one or more conducting members 106. In preferred embodiment, the fluid may include but not limited to water. The one or more conducting members 106 may be placed on the electrical insulator 108 to separate the one or more conducting members 106 from each other and prevent electrical contact. The one or more battery cells 102 may be placed in the tank 104 to bring the anode and cathode terminals 116 of the one or more battery cells 102 come into direct electrical contact with the one or more conducting members 106 for creating a short circuit between the anode and cathode terminals 116 to heat up the one or more battery cells 102 and the heat is transferred to the fluid through the one or more conducting members 106 for discharging the one or more battery cells 102.
[0038] In an embodiment, the one or more battery cells 102 may be discharged within 30 minutes after being placed in the tank 104 and short-circuited with the one or more conducting members 106. In an exemplary embodiment, a short circuit is a low resistance connection between the two conductors supplying electrical power to any circuit. It may be in a direct- or alternating-current (DC or AC) circuit. If it is a battery that is shorted, the battery will be discharged very quickly and will heat up due to the high current flow.
[0039] In an embodiment, the one or more conducting members 106 may be positioned within the tank 104 to maintain the one or more battery cells 102 remain dry during discharging by preventing direct contact with the fluid in the tank 104.
[0040] In an embodiment, the heat transferred to heat the fluid may be heated from dispersion of temperature from the one or more conducting members 106.
Exemplary Scenario
[0041] The table below provides the data collected during the experimental working of the system.
Battery Type Voltage (V) Time (mins)
Before Discharge After Discharge
3.2V 50Ah 2.88 1.3 5
1.3 0.9 5
0.9 0.7 5
3.2V 72Ah 2.99 0.6 10
3.2V 100Ah 3.6 0.1 15
3.2V 100Ah 3.4 1.2 5
1.2 0.8 5
1.5 1.1 3
[0042] Above embodiments disclose the system 100 for fast discharging of one or more battery cells 102. The system 100 includes a tank 104 adapted for holding fluid, one or more conducting members 106 positioned within the tank 104 and an electrical insulator 108 coupled to one or more conducting members 106. One or more conducting members 106 may be placed on the electrical insulator 108 to separate from each other and prevent electrical contact. Further, the one or more battery cells 102 may be placed in the tank 104 to bring the anode and cathode terminals 116 of the one or more battery cells 102 come into direct electrical contact with the one or more conducting members 106 for creating a short circuit between the anode and cathode terminals 116 to heat up the one or more battery cells 102 and the heat may be transferred to the fluid through the one or more conducting members 106 for discharging the one or more battery cells 102.
[0043] Moreover, in interpreting the specification, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refer to at least one of something selected from the group consisting of A, B, C….and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.
[0044] While the foregoing describes various embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. The scope of the invention is determined by the claims that follow. The invention is not limited to the described embodiments, versions, or examples, which are comprised to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to those having ordinary skill in the art.
ADVANTAGES OF THE PRESENT DISCLOSURE
[0045] The present disclosure provides a system for fast discharging of prismatic battery cells utilizing an electrical insulator to prevent electrical contact between the conducting members, ensuring safe operation and avoiding resource wastage.
[0046] The present disclosure provides a system for fast discharging of prismatic battery cells utilizing conducting members and electrical insulator to discharge battery cell without excessive resource consumption and waste generation.
[0047] The present disclosure provides a system for fast discharging of prismatic battery cells with optimized heat transfer through short circuit created by conducting members that efficiently heat up the prismatic battery cell and heat transferred through the conducting members to fluid in a tank.
[0048] The present disclosure provides a system for fast discharging of prismatic battery cells by keeping the prismatic battery cell dry by preventing direct contact between the prismatic battery cell and the fluid within the tank to prevent electrical shock.
, Claims:1. A system (100) for fast discharging of one or more battery cells (102), said system (100) comprising:
a tank (104) adapted for holding fluid;
an electrical insulator (108) positioned within the tank (104);
a one or more conducting members (106) are coupled with the electrical insulator (108), wherein the electrical insulator (108) separate the one or more conducting members (106) from each other and prevent electrical contact,
wherein the one or more battery cells (102) are placed in the tank (104) to bring the anode and cathode terminals (116) of the one or more battery cells (102) come into direct electrical contact with the one or more conducting members (106) for creating a short circuit between the anode and cathode terminals (116) to heat up the one or more battery cells (102) and the heat is transferred to the fluid through the one or more conducting members (106) for discharging the one or more battery cells (102).
2. The system (100) as claimed in claim 1, wherein the one or more conducting members (106) comprises a transverse member (118) and a longitudinal member (120), wherein the transverse member (118) is coupled with the longitudinal member (120), wherein the transverse member (118) is coupled with the electrical insulator (108) and the longitudinal member (120) is configured to make contact with the anode and cathode terminals (116) of the one or more battery cells (102).
3. The system as claimed in claim 1, wherein a first (106-1) of the one or more conducting members (106) are coupled with an one side (122) of the electrical insulator (108), and a second (106-2) of the one or more conducting members (106) are coupled with an another side (124) of the electrical insulator (108), wherein the first (106-1) of the one or more conducting members (106) are positioned opposite to the second (106-2) of the one or more conducting members (106).
4. The system (100) as claimed in claim 1, wherein the electrical insulator (108) is selected from any or a combination of wood, rubber, glass, plastic, asphalt, fiber glass, porcelain, and ceramics.
5. The system (100) as claimed in claim 1, wherein the system (100) further comprises a battery mount (110) to hold the one or more battery cells (102).
6. The system (100) as claimed in claim 1, wherein the system (100) further comprises one or more tie rods (112) positioned between the tank (104) and the battery mount (110) and configured to carry the load of the battery mount (110).
7. The system (100) as claimed in claim 1, wherein the one or more battery cells (102) are discharged within 30 minutes after being placed in the tank (104) and short-circuited with the one or more conducting members (106).
8. The system (100) as claimed in claim 1, wherein the one or more conducting members (106) are positioned in the tank (104) to maintain the one or more battery cells (102) remain dry during discharging by preventing direct contact with the fluid in the tank (104).
9. The system (100) as claimed in claim 1, wherein the heat transferred to heat the fluid is heated from dispersion of temperature from the one or more conducting members (106).
10. The system (100) as claimed in claim 1, wherein the one or more battery cells (102) are prismatic battery cells.
| # | Name | Date |
|---|---|---|
| 1 | 202311077969-STATEMENT OF UNDERTAKING (FORM 3) [16-11-2023(online)].pdf | 2023-11-16 |
| 2 | 202311077969-POWER OF AUTHORITY [16-11-2023(online)].pdf | 2023-11-16 |
| 3 | 202311077969-FORM 1 [16-11-2023(online)].pdf | 2023-11-16 |
| 4 | 202311077969-DRAWINGS [16-11-2023(online)].pdf | 2023-11-16 |
| 5 | 202311077969-DECLARATION OF INVENTORSHIP (FORM 5) [16-11-2023(online)].pdf | 2023-11-16 |
| 6 | 202311077969-COMPLETE SPECIFICATION [16-11-2023(online)].pdf | 2023-11-16 |
| 7 | 202311077969-FORM-9 [20-11-2023(online)].pdf | 2023-11-20 |
| 8 | 202311077969-FORM 18 [20-11-2023(online)].pdf | 2023-11-20 |
| 9 | 202311077969-Proof of Right [06-12-2023(online)].pdf | 2023-12-06 |
| 10 | 202311077969-Power of Attorney [14-12-2024(online)].pdf | 2024-12-14 |
| 11 | 202311077969-Covering Letter [14-12-2024(online)].pdf | 2024-12-14 |
| 12 | 202311077969-FER.pdf | 2025-08-29 |
| 13 | 202311077969-FORM-8 [02-09-2025(online)].pdf | 2025-09-02 |
| 1 | 202311077969_SearchStrategyNew_E_search969E_26-08-2025.pdf |