Description:DESCRIPTION OF INVENTION
FIELD OF INVENTION
The invention relates to the field of cabinet systems and, more specifically, to a highly versatile modular cabinet system designed for a wide range of applications, including cabinets, wardrobes, architectural structures, and industrial and commercial usage.
BACKGROUND OF THE INVENTION
Cabinet systems are essential components in various settings, ranging from residential homes to commercial establishments and industrial facilities. They serve as storage solutions, display units, and organizational structures for a wide range of items and products. Traditionally, cabinet systems have relied on wood-based materials for their construction, which have presented several limitations and drawbacks.
Durability is a crucial aspect of any cabinet system. Traditional wood-based cabinets are susceptible to wear and tear, including scratches, dents, and warping, especially in environments with high moisture or humidity levels. This compromises their structural integrity and overall lifespan, leading to the need for frequent repairs or replacements. Moreover, wood-based cabinets are vulnerable to issues such as fungal growth, rotting, and termite infestation, further reducing their durability and reliability.
Design flexibility is another critical factor in cabinet systems, as they need to accommodate various storage needs and aesthetic preferences. Traditional wood cabinets often limit the possibilities for customization and design variations due to the constraints of wood as a material and the traditional wood cabinet system has a wastage of 20% This restricts the options for creating unique layouts, adapting to different spaces, and incorporating innovative features.
Fire safety is a paramount concern, particularly in commercial and industrial environments where cabinet systems may be exposed to potential fire hazards. Wood-based cabinets are highly flammable and can contribute to the rapid spread of flames, endangering lives and property. Meeting stringent fire safety regulations is of utmost importance to ensure the overall safety of the premises.

Maintenance requirements are also a significant consideration when it comes to cabinet systems. Wood cabinets often require frequent cleaning, polishing, and sealing to maintain their appearance and functionality. They are susceptible to stains, water damage, and discoloration, necessitating regular upkeep and repairs.
In light of these limitations and challenges associated with traditional wood-based cabinet systems, there has been a growing need for an innovative and efficient alternative. A highly versatile modular cabinet system that addresses these shortcomings and offers enhanced performance would revolutionize the industry by providing a solution that combines durability, design flexibility, fire safety, and low maintenance requirements.
The present invention stems from the recognition of this need and aims to overcome the limitations of traditional cabinet systems and describes a modular cabinet system with swift installation mechanism. By introducing a modular cabinet system that utilizes advanced materials and construction techniques, the inventors seek to create a product that is highly durable, resistant to moisture and fire, easily customizable, and requires minimal maintenance. This innovative solution would cater to a wide range of applications in residential, commercial, and industrial environments, offering improved functionality, aesthetic appeal, and longevity.
OBJECT OF THE INVENTION
The primary object of the present invention is to provide a highly versatile modular cabinet system that addresses the drawbacks of traditional cabinet systems.
Further object of the present invention is to provide swift installation, exceptional durability, high moisture resistance, and fire safety, while providing design flexibility and easy maintenance.
SUMMARY OF THE INVENTION
Embodiments of the present disclosure present technological improvements as solution to one or more of the above-mentioned technical problems recognized by the inventor in conventional practices and existing state of the art.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. Further, while certain disadvantages of prior technologies may be noted or discussed herein, the claimed subject matter is not intended to be limited to implementations that may solve or address any or all of the disadvantages of those prior technologies.
The present invention introduces a modular cabinet system with swift installation mechanism.
In accordance with an aspect of the present invention, the present invention introduces a modular cabinet system that encompasses a robust frame, front and back steel panels, extruded metal edge profiles, and die-casted/machined metal corner components. The panels are constructed using a composite material made up of PP/ABS/Nylon/HDPE and glass fibers, which are processed through injection molding.
The injection molding process ensures seamless integration of materials by combining the extruded edge profiles and die-casted corner profiles within the mold cavity. This integration establishes a robust and dependable foundation for the cabinets, ensuring strength and reliability. The frame is further laminated with pre-painted galvalume/powder-coated/polyurethane-coated and pre-painted galvanized steel sheet metal, enhancing durability and providing a visually pleasing surface finish.
The modular cabinet system offers several advantages, including swift installation, exceptional durability, high moisture resistance, fire safety, design flexibility, and recyclability. The system's modular nature facilitates quick assembly and disassembly, simplifying installation, transportation, and future reconfiguration or modifications.
While the invention has been described with reference to specific embodiments, various modifications and alterations can be made without departing from the scope of the invention, as defined by the appended claims.
The objects and the advantages of the invention are achieved by the process elaborated in the present disclosure.

BRIEF DESCRIPTION OF DRAWINGS:
The accompanying drawings constitute a part of this specification and illustrate one or more embodiments of the invention. Preferred embodiments of the invention are described in the following with reference to the drawings, which are for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same.
For simplicity and clarity of illustration, the drawing figures illustrate the general manner of construction, and descriptions and details of well-known features and techniques may be omitted to avoid unnecessarily obscuring the invention. Additionally, elements in the drawing figures are not necessarily drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of embodiments of the present invention. The same reference numerals in different figures denotes the same elements.
In the drawings:
fig. 1 illustrates assembled front panel in accordance with the embodiments of the present invention;
fig. 2 illustrates exploded view of front panel in accordance with the embodiments of the present invention;
fig. 3 illustrates assembled top and bottom of the panel in accordance with the embodiments of the present invention;
fig. 4 illustrates exploded view of the top and bottom of the panel in accordance with the embodiments of the present invention;
Fig. 5 illustrates assembled view of the side panel in accordance with the embodiments of the present invention;
Fig. 6 illustrates exploded view of the side panel in accordance with the embodiments of the present invention;
Fig. 7 illustrates assembled view of the cabinet in accordance with the embodiments of the present invention;
Fig. 8 illustrates exploded view of the cabinet in accordance with the embodiments of the present invention;
DETAILED DESCRIPTION OF THE INVENTION
The following detailed description illustrates embodiments of the present disclosure and ways in which the disclosed embodiments can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognize that other embodiments for carrying out or practicing the present disclosure are also possible.
The present invention provides a modular cabinet system with swift installation mechanism to overcome the limitations of traditional wood-based cabinets. This innovative system offers swift installation, exceptional durability, and high moisture resistance, ensuring long-lasting performance and reliability in various residential, commercial, and industrial applications.
According to an embodiment of the present invention, the said cabinet system has a robust frame which serves as the foundation for the entire structure. The frame is constructed using a composite material comprising PP (polypropylene)/ABS (acrylonitrile butadiene styrene)/Nylon/HDPE (High-Density Polyethylene) and glass fibers. This composite material provides outstanding strength, durability, and moisture resistance. The composition of the composite compound varies, with glass fibers ranging from 1% to 40% by weight and lengths between 0.5mm and 4mm, while the remaining percentage comprises PP/ABS/Nylon/HDPE.
According to further embodiment of the present invention, the frame preparation process involves injection molding, where the molten composite material is introduced into a mold cavity. The parameters for injection molding include a melting temperature of the composite material ranging from 250 to 350 degrees Celsius and a pressure range of 300 to 800 bars. During the injection molding process, the molten material is mechanically pushed into the mold cavity, allowing for the seamless integration of the composite material with the extruded edge profiles and die-cast corner components within the mold. This integration ensures a strong and dependable foundation for the cabinets, capable of withstanding various demands.
According to further embodiment of the present invention, the frame is laminated with pre-painted galvalume/powder-coated/polyurethane-coated and pre-painted galvanized steel sheet metal to further enhance the durability and aesthetic appeal of the cabinet system. These metal sheets have a thickness ranging from 0.3mm to 0.6mm, a yield strength of 160 to 220 MPa, and an ultimate tensile strength of 400 to 460 MPa. The lamination process involves the application of epoxy-based adhesive, securely bonding the steel sheet to the frame. This lamination provides a smooth and visually pleasing surface finish, while also adding strength and fire safety properties to the cabinet system.
The modular cabinet system includes various types of panels, each serving a specific purpose and offering different load-bearing capacities. The panels are categorized into three types:
Type 1 Panel (Front Panel): This panel, also known as the facia, serves as a vertical non-load-bearing member. Its primary function is to provide coverings for the cabinet system and a flat surface finish. The design of the composite frame alternates between hollow and solid sections, optimizing weight while ensuring sufficient strength to maintain flatness.
Type 2 Panel (Top/Bottom/Shelf Panel): The top/bottom/shelf panels function as horizontal load-bearing members, responsible for carrying the weight of the countertop and various objects placed on the shelves. The composite frame of these panels features solid surfaces on the upper side and hollow sections on the lower side, providing strength and a smooth surface finish.
Type 3 Panel (Side Panel): The side panel, also known as the main panel, is a vertical load-bearing member that bears the maximum load of lateral and transversal forces exerted by hardware components in both dynamic and static states. The main frame is designed with interconnected trusses to augment its load-bearing capacity.
The modular nature of the cabinet system allows for easy assembly and disassembly, ensuring flexibility in installation and facilitating transportation. The streamlined design minimizes complexity, reducing installation time, labor effort, and costs. The system's modularity also provides the ability to reconfigure or modify the cabinet layout in the future, accommodating changing needs and requirements.
The invention’s features include exceptional durability, fire safety, design flexibility, recyclability, and easy maintenance. The composite material and metal sheets used in the cabinet system exhibit high durability, moisture resistance, and resistance to fungus and termite infestation. They can withstand various climatic conditions, ensuring long-term performance and minimizing degradation over time. Additionally, the metal sheets used in the panels possess a flame-retardant FR grade V0 classification, providing enhanced fire safety compared to traditional wood-based cabinets.
The design flexibility of the modular cabinet system allows for a variety of shapes, sizes, and finishes, catering to individual preferences and design requirements. The composite frames with different configurations reduce the number of unique components required, as the same frame can be used in various locations. This versatility enables the creation of customized modular layouts to suit specific needs.
Furthermore, the composite material and metal sheets utilized in the invention are highly recyclable, reducing waste and minimizing the demand for new raw materials. At the end of their lifespan, they can be melted down and repurposed into new products, contributing to a sustainable and environmentally friendly solution.
Maintenance of the cabinet system is simplified due to the non-porous nature of the metal sheet surfaces. They are easy to clean, resistant to stains, and less susceptible to bacterial growth, promoting a hygienic environment.
These embodiments are provided to demonstrate the various aspects and features of the apparatus for mixing ingredients and its method of operation. It should be understood that the invention is not limited to these specific embodiments and can be implemented in different configurations and variations without departing from the scope of the invention as defined in the claims. , Claims:We Claim:
1. A modular cabinet system with swift installation mechanism, the said system comprising:
- a robust frame constructed of a composite material comprising PP/ABS/Nylon/HDPE and glass fibers, wherein said composite material exhibits exceptional strength, durability, and moisture resistance;
- front and back steel panels laminated to said frame, said steel panels having a thickness ranging from 0.3mm to 0.6mm and exhibiting a yield strength of 160 to 220 MPa and an ultimate tensile strength of 400 to 440 MPa;
- extruded metal edge profiles and die-cast metal corner components mechanically assembled within said frame during injection molding, thereby creating a seamless integration of materials and ensuring a strong and reliable foundation for the cabinet system.
2. The modular cabinet system of claim 1, wherein said composite material comprises 1% to 40% by weight of glass fibers with lengths ranging from 0.5mm to 4mm, and the remaining percentage comprises PP/ABS/Nylon/HDPE.
3. The modular cabinet system of claim 1, wherein the melting temperature of the composite material during injection molding ranges from 250 to 350 degrees Celsius, and the pressure applied ranges from 300 to 800 bars.
4. The modular cabinet system of claim 1, wherein said front and back steel panels are pre-painted galvalume/powder-coated/polyurethane-coated and pre-painted galvanized, providing a visually appealing surface finish and enhancing the durability of the cabinet system.
5. The modular cabinet system of claim 1, further comprising type 1 panels serving as front panels, type 2 panels serving as top/bottom/shelf panels, and type 3 panels serving as side panels, each type designed with specific load-bearing capacities and surface finish requirements.
6. The modular cabinet system of claim 1, wherein the modular nature of the cabinet system allows for easy assembly and disassembly, facilitating efficient transportation, installation, and future reconfiguration or modification to meet specific requirements.
7. The modular cabinet system of claim 1, wherein the composite material and metal sheets used in the cabinet system exhibit high resistance to moisture, fungus, and termite infestation, ensuring durability and longevity in various climatic conditions.
8. The modular cabinet system of claim 1, wherein the front and back steel panels have a flame-retardant FR grade V0 classification, providing enhanced fire safety compared to traditional wood-based cabinets.