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A Manufacturing Method For Refiner Disc And Refiner Disc Made Of Said Manufacturing Method Thereof

Abstract: ABSTRACT A MANUFACTURING METHOD FOR REFINER DISC AND REFINER DISC MADE OF SAID MANUFACTURING METHOD THEREOF The present invention envisages a method of manufacturing refiner disc and said refiner disc made of said manufacturing method thereof (100, 100’, 200, 300, 300’, 400, 400’, 600) comprising, a plurality of rib (102, 202, 302, 402, 602) can be configured with a tile (103, 203, 303, 403, 603) and said tile (103, 203, 303, 403, 603) can be configured with a base plate (104, 104’, 204,304, 304’, 404, 404’, 604). Wherein said plurality of rib (102, 202, 302, 402, 602) configured with said tile (103, 203, 303, 403, 603) and said tile (103, 203, 303, 403, 603) configured with said base plate (104, 104’, 204,304, 304’, 404, 404’, 604) by means of positive locking means in order to articulate said disc (100, 100’, 200, 300, 300’, 400, 400’, 600). Figure no. 01

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
05 August 2023
Publication Number
43/2023
Publication Type
INA
Invention Field
TEXTILE
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2025-11-06
Renewal Date

Applicants

PARASON MACHINERY (INDIA) PRIVATE LIMITED
GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA INDIA, 431006

Inventors

1. SUNITHA DESARDA
GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA INDIA, 431006
2. AMOL SHARADCHANDRA THAKUR
101, PRATIK APARTMENT JYOTINAGAR AURANGABAD, MAHARASHTRA INDIA,431001
3. SHAILENDRA OMPRAKASH KHOJARE
SURYADEEP NIWAS, SAWTAMALI NAGAR, JADHAVWADI, CHIKHALI, PUNE, MAHARASHTRA, INDIA 412114
4. CHANGADEO GOVIND HAJARE
A/P PANODI , TAL.-SANGAMNER, AHMEDNAGAR, MAHARASHTRA 413738
5. RAJENDRA SURESH SHINDE
11TH SCHEME , CIDCO, HOUSE NO-B27/2, SANGHARSH NAGAR AURANGABAD
6. ATUL VITTHAL SHINDE
HOUSE NO. P4/2713, VITTHAL NAGAR, CIDCO-N2 AURANGABAD, MAHARASHTRA INDIA, 431003
7. RAVINDRA GURUSIDAPPA HUNDEKAR
C/O, RAMKRISHNA PATURKAR 45, PARVATI HOUSING SOCIETY, HARSUL AURANGABAD, MAHARASHTRA INDIA, 431008

Specification

Description:FORM 2
THE PATENTS ACT, 1970
(39 of 1970)
&
THE PATENTS RULES, 2003
PROVISIONAL SPECIFICATION
(See section 10 and rule 13)
1. TITLE OF THE INVENTION:
A MANUFACTURING METHOD FOR REFINER DISC AND REFINER DISC MADE OF SAID MANUFACTURING METHOD THEREOF
2. Applicants Detail:
Applicant
Sr. No. Name Nationality Address
1 PARASON MACHINERY (INDIA) PRIVATE LIMITED
INDIA GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA INDIA, 431006
Inventor
Sr. No. Name Nationality Address
1. SUNITHA DESARDA INDIA GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA INDIA, 431006
2. AMOL SHARADCHANDRA THAKUR INDIA 101, PRATIK APARTMENT JYOTINAGAR AURANGABAD, MAHARASHTRA INDIA,431001
3. SHAILENDRA OMPRAKASH KHOJARE INDIA SURYADEEP NIWAS, SAWTAMALI NAGAR, JADHAVWADI, CHIKHALI, PUNE, MAHARASHTRA, INDIA 412114
4. CHANGADEO
GOVIND HAJARE INDIA A/P PANODI , TAL.-SANGAMNER, AHMEDNAGAR, MAHARASHTRA
413738
5. RAJENDRA SURESH SHINDE INDIA 11TH SCHEME , CIDCO, HOUSE NO-B27/2, SANGHARSH NAGAR AURANGABAD
6. ATUL VITTHAL SHINDE INDIA HOUSE NO. P4/2713, VITTHAL NAGAR, CIDCO-N2 AURANGABAD, MAHARASHTRA INDIA, 431003
7. RAVINDRA GURUSIDAPPA HUNDEKAR INDIA C/O, RAMKRISHNA PATURKAR 45, PARVATI HOUSING SOCIETY, HARSUL AURANGABAD, MAHARASHTRA INDIA, 431008

3. Preamble to the description: The following specification particularly describes the invention.

FIELD
The present disclosure relates to the field of refining equipment. More particularly, the present invention relates to paper pulp refining equipment.
BACKGROUND
Refining the fiber from the pulp or slurry is a vital process that has to be performed in the paper and pulp industry. Said refining acts as the “backbone” unit process during said paper-making process, wherein the repeated cycles of shear and compressive forces are applied or beating of pulp fibers is performed in an equipment called refiner, which is enabled by the use of rotor and stator configuration with the help of bars and grooves. Further, said bars and grooves as required for said refining operation process can be mounted or created on the surface of refining discs or plate segments in order to define the refining elements of said discs or segments. Said juncture of said bars and said surface of refining disc and/or plate articulated in order to configure said bars with said surface of refining disc and/or plate can be crucial in order perform the intended function of refining of pulp. Said juncture of said bars and the surface of said disc can be more critical in the case of fine or micro bar type segments. wherein said fine bar or micro bars can be very small in thickness which includes but not limited up to 0.5 mm in order to increase the number of said bars which leads to an increase in the cutting-edge area for said refiner disc, which further increases the refining capacity for said refiner disc in order to increase the efficacy, as well as the efficiency of, said refiner. Said thickness of said fine bar and the number of said fine bar with said cutting-edge area of said refiner disc be correlated in a manner as the thickness of said fine bar decreases said cutting-edge area of said refiner disc increases. However, as the thickness of said fine bar decreases in order to increase the cutting-edge area, the strength of said fine bar also decreases owing to a reduction in the thickness of said fine bar. After reviewing the conventional failure stats for said refiner disc configured with said fine bar or micro bar and strength analysis, the region more susceptible to failure includes but not limits to the juncture of said fine bar with base of said refiner disc, the juncture of said base of refiner disc and a masking provision if provided, etc. due to transfer of said refining force from tip of said fine bar to the juncture of said fine bar with the base of said refiner disc, the juncture of said base of refiner disc and a masking provision if provided.
However, conventionally plethora of methods experimented which include but not limits to welding of said fine bar with said base of refiner palate, articulating mechanical juncture between said fine bar with said base of refiner plate, and implementing the provision of said intermediate mask palate for joining said fine bar with said base of refiner plate, etc. with the motive to achieve the best combination of said fine bar thickness and strength of said juncture of said fine bar with said base of said refiner plate and/or tiles or masking provision in order to formulate a strong and rigid configuration of said fine bar with said base of said refiner plate and/or tiles or masking provision to achieve an enhanced optimized result of said refining process.
Moreover, the US patent application no. 10/701930 published on 08th July 2004 discloses one of said configuration methods for joining said bar with said base of refiner plate by means of a masking provision. Wherein said bar can be inserted in said masking provision from the top and further said masking provision can be mounted on said refiner base plate in order to articulate said refiner disc with bar. Whereas in said configuration method disclosed in said US patent application no. 10/701930 recites the configuration provision for said bar with said masking provision only and not with said masking provision with a base plate of said refiner disc. Further, the joining area for said bar with said masking provision is very small and limited to both sides of said bar only, and said masking provision and said base of refiner plate configure with each other by means of overlay preferably weld overlay. Said small joining area for said bar with said masking provision generates limited strength against the refining load and transfers the reaction forces to said masking provision and said base plate juncture configure by means of said weld overlay. Wherein said weld overlay forms the juncture of said masking provision and said base plate by means of filler material and/or by diffusion material of said masking provision and said base plate in order to form a distorted non-uniform juncture of said masking provision and said base plate that can be more susceptible to failure which includes but not limits to fatigue failure, formation of cracks after few running cycles, includes welding voids, etc. which can lead to a brittle catastrophic failure of said juncture between said masking provision and said base plate as well as said refiner disc.
Thus, the technological gap exists that is required to be alleviated by means of effective formulation methods for said refiner disc.
SUMMARY
The present invention envisages a method of manufacturing a refiner disc and said refiner disc made of said manufacturing method thereof comprising, a plurality of rib can be configured with a tile and said tile can be configured with a base. Wherein said plurality of rib configured with said tile and said tile configured with said base plate by means of positive locking means in order to formulate a rigid and failsafe assembly for said disc.
OBJECTS
Some of the objects of the present disclosure, which at least one embodiment herein satisfies, are as follows:
1. An object of the present disclosure is to formulate a rigid and robust refiner disc.
2. Other, object of the present disclosure is to articulate a strong juncture of a bar and a tile, and said tiles to a base plate for said refining disc.
3. Another object of the present disclosure is to provide a dual configuration provision for said refiner disc.
4. In another object of the present disclosure is to decrease the rib thickness and increase the cutting edge length for said refiner disc.
5. Further, the object of the present disclosure is to provide a positive locking mechanism for said refiner disc.
6. Furthermore, the object of the present disclosure is to perform a juncture between said bars and said tiles and said base plate for said refiner disc.
7. Still another object of the present disclosure is to perform material removal operation by means of a laser cutting method.
8. Yet, the other object of the present disclosure is to increase the strength load-bearing capacity for said refiner disc.
9. Yet another object of the present disclosure is to increase the fatigue and operational life for said refiner disc.
10. Moreover, an object of the present disclosure is to increase the working life for said refiner disc.
Other objects and advantages of the present disclosure will be more apparent from the following description, which is not intended to limit the scope of the present disclosure.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWING
A manufacturing method for refiner disc and refiner disc made of said manufacturing method thereof of the present disclosure will now be described with the help of the accompanying drawing, in which:
Figure 1a illustrates a schematic view of a refining disc;
Figure 1b illustrates a schematic view of said refining disc and a backup plate;
Figure 1c illustrates a schematic view of a refining disc sector;
Figure 1d illustrates a schematic view of a rib;
Figure 1e illustrates a schematic view of a tile;
Figure 1f illustrates a schematic view of a base plate;
Figure 1i illustrates a schematic view of a refining disc sector;
Figure 1j illustrates a schematic view of the configuration for said refining disc;
Figure 1k illustrates a cross-sectional view of the configuration for said refining disc.
Figure 2a illustrates a schematic view of a refining disc sector;
Figure 2b illustrates a schematic view of a rib;
Figure 2c illustrates a schematic view of a tile;
Figure 2d illustrates a schematic view of a base plate;
Figure 2e illustrates a configuration of said rib, said tile, said base plate, and said backup plate;
Figure 3a illustrates a schematic view of a refining disc sector;
Figure 3b illustrates a schematic view of a rib;
Figure 3c illustrates a schematic view of a tile;
Figure 3d illustrates a schematic view of a base plate;
Figure 3f illustrates a configuration of said rib, said tile, said base plate, and said backup plate;
Figure 3i illustrates a schematic view of a base plate;
Figure 3j illustrates a configuration of said rib, said tile, said base plate, and said backup plate;
Figure 4a illustrates a schematic view of a refining disc sector;
Figure 4b illustrates a schematic view of a rib;
Figure 4c illustrates a schematic view of a rib;
Figure 4d illustrates a schematic view of a tile;
Figure 4e illustrates a schematic view of a base plate;
Figure 4f illustrates a configuration of said rib, said tile, said base plate, and said backup plate;
Figure 4j illustrates a schematic view of a base plate;
Figure 4k illustrates a configuration of said rib, said tile, said base plate, and said backup plate;
Figure 5a illustrates a schematic view of a conical refining element;
Figure 5b illustrates a schematic view of a conical refining element and a backup plate;
Figure 5c illustrates a schematic view of a conical sector;
Figure 5d illustrates a schematic view of a rib;
Figure 5e illustrates a schematic view of a tile;
Figure 5f illustrates a schematic view of a base plate.
Figure 6a illustrates a schematic view of a refining disc;
Figure 6b illustrates a schematic view of a refining disc;
Figure 6c illustrates a schematic view of a refining disc with a backup plate;
Figure 6d illustrates a schematic view of a tile with rib;
Figure 6e illustrates a schematic view of a base plate.
LIST OF REFERENCE NUMERALS
Reference numeral References associated with reference numeral
Numeral Particular
100 A refining disc
101 Sector
102 Rib
102a Locator
102b Locator
103 Tiles
103a Groove
103b Surface
103c Separator
104 Base plate
105 Backup plate
106 Assembly
108 Joining means
C Direction
T Thickness
T’ Thickness
X Length
Y Length
S Locking
Y’ Length
Z Height
Z’ Depth
100’ A refining disc
101’ Sector
102’ Rib
103’ Tile
103a’ Partial Groove
200 Disc
201 Sector
202 Rib
202a Locator
202b Locator
203 Tiles
203a Groove
203b Surface
203c Separator
204 Base plate
205 Backup plate
206 Assembly
208 Joining means
A Direction
B Direction
C Assembly Direction
S1 Locking
T1 Thickness
X1 Length
Y1 Length
Z1 Height
T1’ Thickness
X1’ Length
Y1’ Length
Z1’ Depth
300 Disc
301 Sector
302 Rib
303 Tiles
303a Groove
303b Surface
303c Separator
304 Base plate
304a Groove
304b Surface
305 Backup plate
306 Assembly
308 Joining means
304’ Base plate
S2 Locking
T2 Thickness
X2 Length
Y2 Length
Z2 Height
T2’ Thickness
X2’ Length
Y2’ Length
Z2’ Height
Z2” Depth
T2” Thickness
G Gap
300’ Disc
304’ Base plate
304a’ Surface
400 Disc
401 Sector
402 Rib
402a Part
402b Part
403 Tiles
403a Groove
403b Surface
403c Separator
404 Base plate
405 Backup plate
406 Assembly
408 Joining means
T3 Thickness
X3 Length
Y3 Length
Z3 Height
T3’ Thickness
X3’ Length
Y3’ Length
Z3’ Depth
G Gap
400’ Disc
404’ Base Plate
404a’ Groove
404b’ Surface
T3” Thickness
X3” Length
Y3” Length
Z3” Depth
G1 Gap
T3a Thickness
T3a’ Thickness
500 Conical refining element
501 Conical Sector
502 Rib
503 Tiles
504 Base plate
505 Backup plate
600 Disc
601 Segment
601a Sector
602 Rib
603 Tile
604 Base plate
605 Backup plate
606 Aperture
607 Hole

DETAILED DESCRIPTION
The present invention envisages a manufacturing method for a refiner disc and a refiner disc made of said manufacturing method (100) thereof as shown in figure no. 01a to 01k wherein a refiner disc (100) can be formulated by means of the configuration of the plurality of a sector (101) having the same or similar type of said sectors (101). Further said sector (101) comprising a plurality of parts which include but not limits to a plethora of a rib (102) configure with a tile (103) and said configuration of said rib (102) and said tiles (103) can be configured with a base plate (104). Wherein, said rib (102) can be extended vertically in order to achieve a length (X) on top and a length (Y) at the bottom of said rib (102) in a manner said rib (102) can be confined in a groove (103a) for said length (Y’) and for a height (Z) of said rib (102) within a depth (Z’) of said groove (103a) articulated on a surface (103b) throughout of said tiles (103) and can extend vertically upward from said groove (103a) in a perpendicular direction to said surface (103b) with said length (X) from said tiles (103), whereas said rib (102) can extend horizontally for said length (Y) along said groove (103a) of said tiles (103). In one of the embodiments said groove (103a) and said rib (102) can be large in length and/or divided into parts or phases by means of separator (103c) and said rib (102) as required to be precisely located in said groove (103a) by means of said separator (103c) then said rib (102) can be placed and locked by means of press fit said rib (102) with said tile (103) precisely in said groove (103a) by means of the configuration of a locator (102a) articulated on said rib (102) with said separator (103c). Wherein said locator (102a) can be of shape which includes but not limited to a semi-circular cross-section, half rectangular cross-section, half square cross-section, etc. articulated on the transverse cross-section of said rib (102) in accordance with said separator (103c) articulated on said surface (103b) of said tile (103) and having a small extended length (S) in order to precisely locate and fix said rib (102) in said grove (103a) of said tiles (103). Next to locating said ribs (102) with said tiles (103) precisely said configuration of said rib (102) and said tiles (103) which further can be configured with said base plate (104) in order to articulate an assembly (106) for said rib (102), said tile (103) and said base plate (104) configuration by means of a top to bottom assembly direction (C). Furthermore, a plurality of said assembly (106) and/or assembly of at least said rib (102) and said tile (103) can be configured in said top to bottom assembly direction (C) manner in order to formulate said sector (101) and a plurality of said sectors (101) can be configured with each other in order to articulate said disc (100). Wherein said sectors (101) configure in order to articulate said disc (100) can be the same or similar and/or opposite configuration type configured in order to perform the intended function for said disc (100). Next to configuring said total number of said ribs (103) required to configure with said tiles (103) said complete assembly of said plurality of ribs (103) and/or said assembly (106) configure with said tiles (103) as required to configure for said sector (101) can be configured with said base plate (104) of same or larger size than said tiles (103) articulated in order to accommodate the total number of said ribs (103) required to configure in said tiles (103) as required to formulate said sector (101) and adapt said rib (102) and said tiles (103) from the bottom side in order to articulate a complete sector (101). Furthermore, said plurality of said sector (101) comprising said plurality of ribs (103) configure with at least single tiles (103) and said configuration of said plurality of ribs (103) with at least one tiles (103) configured with said base plate (104) can be configured with a plurality of same or similar other sectors (101) in order to articulate complete said disc (100).
In another embodiment said plurality of sector (101) comprising said plurality of ribs (103) configure with said tile (103) and said configuration of said plurality of said rib (102) and said tile (103) configure with said base plate (104) can be configured with a single backup plate (105) of same or similar shape of said disc (100). Wherein said plurality sector (101) can be configured on said backup plate (105) in accordance with the operational requirement required to be performed by said disc (100) and the juncture between said sector (101) can be configured with each other and said backup plate (105) by means of any of joining method which include but not limits to joint welding, complete surface weld overlay, or fastening by means of the fastener, riveting or any other mechanical joining method, etc. In one of the preferred embodiments said juncture between said finish sector (101) can be configured with each other and said backup plate (105) by means of any welding method or weld overlay or laser welding method. In other embodiments said juncture between said sector (101) can be configured with each other and said backup plate (105) by means of fasteners configuration. Wherein said fastener configuration can be performed by inserting stud, bolt or rivet in an apertures (101a) provided on said sector (101) and an apertures (105a) provided on said backup plate (105). Said apertures (101a, 105a) can be articulated on said surface of said sector (101) and said backup plate (105) coaxially and equal distant manner in order to provide throughout hole for inserting the fastening element within said sector (101) and said backup plate (105) to configure said sector (101) and said backup plate (105) firmly without any destructive joining method or produce the heat affected zone with connecting surface.
In a further embodiment, it’s apparent to the person skilled in the art that instead of configuring said plurality of ribs (103) on single or plurality of said tiles (103) and/or said base plate (104) in order to formulate said sector (101), and said plurality of sector (101) further configure with each other of the same or similar sector (101) with same or opposite geometry as required in order to articulate said disc (100). Whereas said disc (100’) as shown in figure no. 01i to 01k can be formulated in one piece or single-piece manner without configuring said plurality of said sectors (101’) required in order to formulate said disc (100’). Said one-piece or single-piece disc (100’) can be formulated in a manner a single tile (103’) comprising a plurality of partial grooves (103a’) with a depth (Z’) can be used as a base (101’) for the formulation of a plurality of said ribs (102’) by means of configuring said ribs (102’) for said height (Z) with said grooves (103a’) with said depth (Z’) as required to configure with said tile (103’) by means of a top to bottom assembly direction (C) in order to articulate said disc (100’). In one of the preferred embodiments said partial groove (103a’) cannot be protruded throughout said tile (103’) and can be of depth (Z’) less than the half of thickness of said tile (103). Further prior to the configuration of said rib (102’) with said tile (103’), in order to articulate said disc (100’) from said single tile (103’) and without said base plate (104). In one of the preferred embodiments said disc (100,100’) can be of shape which includes but not limited to circular or frustoconical, square, rectangular, oblong, ellipsoidal, etc. in shape.
In another embodiment, as shown form fig. no 02a to 02g a disc (200) comprising a plurality of sectors (201) configure with a plurality of rib (202), and said plurality of rib (202) can be configured with a single or plurality of tile (203), and further said configuration of said rib (202) and said tiles (203) can be configured with a base plate (204) by means of top to bottom assembly direction (C). Wherein, said rib (202) can be extended vertically for in order to form a length (X1) on top and a length ‘Y1’at the bottom of said rib (202) in a manner said rib (202) confined in a groove (203a) for said length ‘Y1’ and for a height (Z1) of said rib (202) within a depth (Z1’) of said groove (203a) articulated on a surface (203b) of said tiles (203) and can extend vertically upward from said groove (203a) in a perpendicular direction to said surface (203b) in order to form said length (X1) and said length (Y1’) from said tiles (203), whereas said rib (202) can extend horizontally for length (Y1”) along said groove (203a) of said tiles (203). Further, said rib (202) and said tile (203) can be configured in a manner said rib (202) can be located or placed in a locator (203a) articulated on a surface (203b) for said tile (203) from top to bottom approach by said assembly direction (C). After locating said rib (202) over said groove (203a) from top of said assembly direction (C) said rib (202) can be forwarded in a direction (A) in order to engage said rib (202) in a locator (202b) for a locking (S1) and next to engaging said rib (202) in said locator (202b) said rib (202) can be reversed in a direction (B) in order to engage with a locator (202a) and lock said rib (202) in said locator (202a) by inserting said locator (202a) within a separator (203c) articulated on said surface (203b) of said tile (203) at least for said locking (S1) in order to disengage from said locator (202b) and compensate locating said locking (S1) with a locator (202c) in order to configure said rib (202) with said tile (203) rigidly by means of said top to bottom assembly direction (C). Wherein said number of said separator (203c) and said locator (202a) can vary in accordance with the length (Y1, Y1’) and a length (X1) of said rib (202) and said groove (203a). In one of the embodiments said locator (202a) can be of shape semi-ellipsoidal, semi-spherical, semi-circular, etc with a pointed tip designed in accordance with said separator (203c) to project inside said separator (203c) and said locator (202b) can be of shape quarter square, quarter rectangular, etc designed in accordance with said groove (203a). Further, said plurality of ribs (202) can be configured with each of the plurality of grooves (203a) articulated in said tile (203) in order to formulate an assembly (206) of at least said rib (202) and said tile (203) or a plurality of said tiles (203). Whereas a base plate (204) can be configured with said tiles (203) on the opposite side of said rib (202) configuration in order to close said assembly (206) of said rib (202) and said tile (203) from bottom opposite to said assembly direction (C)and complete the configuration of said sector (201). However, an additional backup plate (205) can be configured with said base plate (204) on the opposite side of said tiles (203) configuration of said sector (201) in order to allow said sector (201) to configure with a plurality of same or similar sectors (201) in order to articulate complete disc (200). In one of the embodiments said sector (201) can be configured with said backup plate (205) by means of a joining means (208) which includes but not limits to welding-based joining, or fastening means, etc. Moreover, said locking configuration (202a and 203c) facilitates the positive locking mechanism for said configuration of said rib (202) and said tile (203) in order to furnish an inherent mechanically locked juncture to facilitate add-on strength and load-bearing capacity in order to increase the working life for said disc (200) and reduce probability other failures which include but not limits to said rib (202) breakage, formation or crack or fatigue failure of said rib (202) and/or said tile (203) and/or said rib (202) and said tile (203) configuration, and other structural failures etc.
In another embodiment, as shown form Fig. no 03a to 03l a disc (300) comprising a plurality of sectors (301) configure with a plurality of rib (302), and said plurality of rib (302) can be configured with a single or plurality of tile (303), and further said configuration of said rib (302) and said tiles (303) can be configured with a base plate (304). Wherein, said rib (302) can be extended vertically for in order to form a length (X2) on top and a length (Y2) at the bottom of said rib (302), in a manner said rib (302) can be inserted in a groove (303a) for said length (Y2) articulated on a surface (303b) of said tiles (303) by means of the bottom to top assembly direction (D) and confined below said groove (303a) for said height (Z2) and extends upward from said groove (303a) in a perpendicular direction to said surface (303b) in order to form said length (X2) and said length (Y2) of said tiles (303). Wherein a depth (Z2’) can be articulated throughout said groove (303a) opposite to said surface (303b) in opposite to said assembly direction (D) in order to allow said rib (302) to pass from said groove (303a) of said tile (303), whereas said rib (302) can be extended horizontally for length (Y2) along said groove (303a) of said tiles (303). Further, said rib (302) and said tile (303) can be configured in a manner said rib (302) can be located or placed by means of a locator (302a) in said groove (303a) articulated on said surface (303b) for said tile (303) by means of said bottom to top approach in said assembly direction (D) . After locating said rib (302) over said groove (303a) from the bottom side in said direction (C) said rib (302) can be pushed firmly in said assembly direction (D) from the bottom side of said tile (303) in order to engage said rib (302) with said groove (303a) of said tile (303) by said locator (302a) in order to form a locking (S2) extending outside from said groove (303a) and said length (Y2) can be in below said groove (303a) and said tile (303) at least for said height (Z2’) in order to articulate a positive lock or interference fit for locking (S2) between said groove (303a) and said rib (302) that can be further accommodated in said base plate (304) including a grove (304a) articulated on a surface (304b) of a length (Y2”) in order to formulate a rigid and robust configuration of said rib (302) with said tile (303) and said configuration of said rib (302) and said tile (303) with said base plate (304) in order to articulate an assembly (306). In one of the embodiments said groove (304a) articulated in said surface (304b) of said base plate (304) can be of a depth (Z2”) and a length (Y2”) and a thickness (T2”) can be equivalent or slightly larger than said height (Z2) and said length (Y2) and a thickness (T2) for said rib (302). Whereas in another embodiment said groove (303a) of said tile (303) can be of a depth (Z2’) and length (X2’) and a thickness (T2’) articulated in a manner said depth (Z2’) can be articulated throughout said surface (302b) in opposite to said assembly direction (D) in order to form a through slot in said tile (303) to allow bottom entry for said rib (302) with said length (X2’) and said thickness (T2’) can be of equivalent or slightly larger than said length (X2) and a thickness (T2) of said rib (302). In one preferred embodiment said height (Z2) can be maintained for at least 0.5 mm. Further an additional backup plate (305) can be configured with said base plate (304) on the opposite side of said tiles (303) configuration of said sector (301) in order to allow said sector (301) to configure with a plurality of same or similar sectors (301) in order to articulate complete disc (300). In one of the preferred embodiments said juncture between said sector (301) can be configured with each other and said backup plate (305) by means of any welding method which include but not limits to MIG (Metal inert gas), TIG (Tungsten inert gas), EBW (Electron Beam), LBW (Laser Beam). In other embodiments said juncture between said finish sector (301) can be configured with each other and said backup plate (205) by means of fasteners configuration. Wherein said fastener configuration can be performed by inserting stud, bolt or rivet in an apertures (301a) provided on said sector (301) and an apertures (305a) provided on said backup plate (305). Said apertures (301a, 305a) can be articulated on said surface of said sector (301) and said backup plate (305) coaxially and equal distant manner in order to provide throughout hole for inserting the fastening element within said sector (301) and said backup plate (305) to configure said sector (301) and said backup plate (305) firmly without any destructive joining method or produce the heat affected zone with connecting surface. Whereas said bottom-to-top assembly direction (D) configuration and interference juncture between said rib (302) and said tile (303) articulate a positive locking mechanism with inherent mechanical joint locked by means of said locator (302a) for said locking (S2) and intrusion of said rib (302) in said base plate (304) articulates a homogeneous configuration for said assembly (306) and extend additional support to said rib (302) in case of failure or breakage of said tile (303). Said positive locking mechanism facilitate safe and uniform juncture in a manner to protect said assembly (306) from parameter which includes but not limits to said crack initiation, vibrational distortion, nonuniform stress or force transfer from said rib (302) to said tile (303) and said base plate (304) as the direct configuration of said rib (302) with both said tiles (303) and said base plate (304) leads in order to reduce breakage or failure for said assembly (306) and/ or said sector (301). Further, said rib (302) configure with both said tiles (303) and said base plate (304) with at least one positive locking mechanisms, and said extended rib (302) with said more locking (S1) and said height (Z2) to pass through from said tile (302) with said depth (Z’) and formulate rigid intrusion at least for said height (Z2”) offer firm base support to said rib (302) in said base plate (304) in order to directly transfer all sorts of forces, vibrations, pressure, etc directly from said rib (302) to said base plate (304) without any movement or vibration in said rib (302) that protect said juncture of said rib (302) and/or said tiles (303) and said juncture of said configuration of said rib (302) and said tile (303) with said base plate (304) for said assembly (306) from the generation of any vibration or movement of said rib (302) to resist generation of any crack in any of said juncture for said assembly (306) in order to induce the fatigue life cycle for said assembly (306) and/or said sector (301) and/or said disc (300).
However, said plurality of joining methods also increases the fail-safe condition or safety by means to different types of joining methods which include but not limits to said positive locking mechanism a completely mechanical joint, and/or said fastened, riveted or other juncture and/or further configuration with any welding method which include but not limits to MIG (Metal inert gas), TIG (Tungsten inert gas), EBW (Electron Beam), LBW (Laser Beam). protect said disc (100) from failure as one fails another joining method serves the purpose of functionality in order to continue the intended function and increases the working life fir said disc (300) with enhanced strength and load bearing capacity. Wherein said sector (301) can be articulated by means of the joining methods which include but not limits to said positive locking mechanism and said fastened joint produces the non-heat affected joint or non-distortion type of juncture in order to facilitate the uniform grain structure in order to depict the alleviated mechanical and physical properties with more service life with an enhanced possibility to reduce said thickness (T2) for said rib (302) as small as possible for said sector (301) and said disc (300) articulated by means of said sector (301). In one of the embodiments said thickness (T2) for said rib (302) can be reduced up to 0.5 mm in order to increase the cutting edge length (CEL ) for said disc (300) with the same or similar type of said disc (300) with the same or similar surface area in order to increase the refining efficiency by increasing refining capacity and refining efficacy with enhanced quality of said inputted material refining. Furthermore, said better mechanical property and high load-bearing capacity induce the capacity to produce the thicker rib thickness (T2) at least up to 8 mm and 8mm and above by means of said configuration dual locking configuration for said assembly (306) and said disc (300).In one of the embodiments said sector (301) can be configured with said backup plate (305) by means of joining means (308) which include but not limits to welding-based joining or fastening means, etc.
In another embodiment, as shown in the figure no. 03i to figure no. 03l a disc (300’) said rib (302) and said tile (303) can be configured with a base plate (304’) instead of said base plate (304) in order to formulate said assembly (306) without said grooves (304a). Wherein said height (Z2”) of said rib (302) required to be intruded in said base plate (304) within said depth (Z2”) and can be confined between said tile (303) and said base plate (304’) in order to articulate said assembly (306) with a gap (G) of equivalent size as of said height (Z2”) . Further said base plate (304’) can be configure with said backup plate (305) on the opposite side of said tiles (303) configuration of said sector (301) in order to allow said sector (301) to configure with a plurality of same or similar sectors (301) in order to articulate complete disc (300) in a same manner previous embodiment . However, said gap (G) between said tiles (303) and said base plate (304’) facilitates a plurality of advantages which include but not limits to allowing space and accommodate any thermal expansion possibilities for said rib (302) and/or said tile (303) and/or said base plate (304’), reduce self-weight for said disc (300) and produce the lightweight assembly for said disc (300), etc.
In another embodiment, as shown form figure no. 04a to 04k a disc (400) comprising a plurality of sectors (401) configure with a plurality of rib (402), and said plurality of rib (402) can be configured with a single or plurality of tile (403), and further said configuration of said rib (402) and said tiles (403) can be configured with a base plate (404). Wherein, said rib (402) of the shape which includes but not limited to L, inverted T, inverted Y, J shaped, etc. in cross-section. Said rib (402) can be articulated in a manner to extended vertically for a part (402a) having a height (Z3) in order to achieve a length (X3) at a top and a length (Y3) and a part (402b) with a height (Z3’) at the bottom for said rib (402). Further said rib (402) can be configured with said tiles (403) in a bottom-to-top assembly direction (D) wherein said rib (402) can be inserted in a groove (403a) articulated on a surface (403b) of said tiles (403) from said bottom to top assembly direction (D) in order to extend said rib (402) vertically upward for said height (Z3) and form said part (402a) for said length (X3) and said part (402b) can be extended below said groove (403a) for said height (Z3’) and includes said length (Y3). Wherein said part (402b) can be extended horizontally along said bottom surface opposite to said surface (403a) and the top surface of said tile (404) in order to confine said part (402b) between said tile (403) and said base plate (404) for said height (Z3’) for said length (Y3). In one of the embodiments said length (Y3) can be gradually decreased and extended perpendicular to said groove (403a) in order to from said length (X3). Wherein said height (Z3’) can be adjusted below-said groove (403a) opposite to said surface (403b) in opposite to said assembly direction (D) between said tiles (403) and said base plate (404) in order to formulate a positive locking configuration for said rib (402). In one of the embodiments said groove (403a) of said tile (403) can be of a depth (Z3’) and a length (X3’) and a thickness (T3’) articulated in a manner said depth (Z3’) can be articulated throughout said surface (403b) in opposite to said assembly direction (D) in order to form a through slot in said tile (403) to allow bottom entry for said rib (402) with said length (X3’) and said thickness (T3’) can be of equivalent or slightly larger than said length (X3) and a thickness (T3) of said rib (402). In one preferred embodiment said height (Z3’) can be maintained for at least 0.5 mm or equivalent to thickens (T3) of said rib (402). Wherein said height (Z3’) of said part (402b) can be confined between said tile (403) and said base plate (404) in order to articulate said assembly (406) with a gap (G1) of equivalent size as of said height (Z3’). Whereas said configuration of said rib (402) and said tile (403) and/or said base plate (404) can be configured with a surrounded welding or weld overlay and a surface (407e) of said rib (402) that comes in contact with said base plate (404). However, said gap (G1) between said tiles (403) and said base plate (404) facilitates a plurality of advantages which include but not limits to allowing space and accommodate any thermal expansion possibilities for said rib (402) and/or said tile (403) and/or said base plate (404), reduce self-weight for said disc (400) and produce the lightweight assembly for said disc (400), and easy to manufacture and assemble said rib (402) with said tile (403), etc. Moreover, said configuration of said rib (402) configure with said tile (403) and said base plate (404) which formulate said sector (401). Further said plurality of sector (401) including configuration of said rib (402), said tile (403), and said base plate (404) can be configured on a backup plate (405) in order to allow plurality of said sector (401) to configure with each other in order to articulate said disc (400). In one of the embodiments, said sector (401) can be configured with said backup plate (405) by means of joining means (408) which include but not limits to welding-based joining or fastening means, etc.
In another embodiment as shown in figure no. 04i to 04k a disc (400’) wherein said rib (402) and said tile (403) can be configured with a base plate (404’) instead of said base plate (404) in order to formulate said assembly (406) with said grooves (404a’). Wherein said height (Z3’) of said part (402b) of said rib (402) can be intruded in said base plate (404’) by means of said grooves (404a’) in order to accommodate said height (Z3’) within said groves (404a’) articulated on a surface (404b’) of said base plate (404’) instead of confining between said tile (403) and said base plate (404) in order to articulate said assembly (406) without said gap (G1) of equivalent size as of said height (Z3’) including the condition which includes but not limits to with or without the addition of said bonding agent (407) on said rib (402). Whereas after application of said bonding agent (407) said rib (402) can be configure in a manner that said rib (402) can be inserted from bottom of said groove (403a) articulated on said surface (403b) of said tile (403) in said bottom to top assembly direction (D)further said rib (402) can be pushed firmly in said bottom to top assembly direction (D)from the bottom side of said tile (403) in order to engage said rib (402) with said groove (403a) of said tile (403) firmly without leaving any space between said tile (403) and said part (402b) for said length (Y2) below said groove (403a) and said tile (403) at least for said height (Z3’) in order to articulate a positive lock or interference fit between said groove (403a) and said part (402b) of said rib (302) that can be further accommodated in said base plate (404’) including said grove (404a’) articulated on a surface (404b’) of a length (Y3”) in order to formulate a rigid and robust configuration of said rib (402) with said tile (403) and said configuration of said rib (402) and said tile (403) with said base plate (404’) in order to articulate an assembly (406). In one of the embodiments said groove (404a’) articulated in said surface (404b’) of said base plate (404’) can be of a depth (Z3”) and a length (Y3”) and a thickness (T3”) of equivalent or slightly larger than said height (Z3’) and said length (Y3) and a thickness (T3’) for said rib (402). Whereas in another embodiment said groove (403a) of said tile (403) can be of a depth (Z3’) and length (X3’) and a thickness (T3a’) articulated in a manner said depth (Z3’) can be articulated throughout said surface (403b) in opposite to said assembly direction (D) in order to form a through slot in said tile (403) to allow bottom entry for said rib (402) and said part (403a) with said length (X3) and said thickness (T3a) can be of equivalent or slightly larger than said length (X3) and a thickness (T3a) of said rib (402). In one preferred embodiment said height (Z3) can be maintained for at least 0.5 mm or equivalent to size of said thickness (T3). However, other configurations for said disc (400) with said base plate (404’) and said rib (402) can be performed in accordance with said disc (300, 300’) with said base plate (304, 304’) and said rib configuration (302) respectively. Wherein said intrusion of height (Z3”) within base plate from said tiles (403) increases the strength of junction of said rib (402) with said tile (403) and said rib (402)and said tile (403) with said base plate (404’) in order to formulate stronger and rigid juncture of said assembly (406) with enhanced vibration control and load bearing capacity for said assembly (406).
However, said plurality of joining methods illustrated in said disc (100, 200, 300, 400) increases the fail-safe condition and safety by means to different types of joining methods which include but not limits to said positive locking mechanism a completely mechanical joint, and/or said fastened, a welded type of juncture to protect said assembly (106, 206, 306, 406) from failure as any one of joining method fails another joining method serves the purpose of functionality in order to continue the intended function and increases the working life for said disc (100, 100’, 200, 300, 300’, 400, 400’) with enhanced strength and load bearing capacity. Wherein said none of said joining methods which include but not limits to said positive locking mechanism and said fastened joint produces the non-heat affected joint or distortion type of juncture while configuration for said assembly (106, 206, 306, 406) which facilitates uniform grain structure to alleviated mechanical and physical properties with more service life with an enhanced possibility to reduce said thickness (T, T1, T2, T3, T3’) for said rib (102, 202, 302, 402) as small as possible. In one of the embodiments said thickness (T, T1, T2, T3, T3’) can be reduced up to 0.5 mm in order to increase the cutting edge length (CEL ) for said disc (100, 100’, 200, 300, 300’, 400, 400’) with the same or similar type of said sectors (101, 201, 301, 401) with the same or similar surface area in order to increase the refining efficiency by increasing refining capacity and refining efficacy with enhanced quality of said inputted material refining. Furthermore, said better mechanical property and high load-bearing capacity induce the capacity to produce the thicker rib thickness (T, T1, T2, T3, T3’) at least up to 8 mm and 8mm and above by means of said configuration dual locking configuration for said assembly (106, 206, 306, 406). Finally, an additional backup plate (105, 205, 305, 405, 605) can be configured with said base plate (104, 204, 304, 404) on the opposite side of said tiles (103, 203, 303, 403) configuration of said sector (101, 201, 301, 401) in order to allow said sector (101, 201, 301, 401) to configure with a plurality of same or similar sectors (101, 201, 301, 401) in order to articulate complete homogeneous intact geometry for said disc (100, 100’, 200, 300, 300’, 400, 400’). Moreover, said disc (100, 100’, 200, 300, 300’, 400, 400’) can be processed and configured by means of said welded and/or fastened joint in order to formulate said assembly (106, 206, 306, 406) of said rib (102, 202, 302, 402) configure with said tile (103, 203, 303, 403) and said configuration of said rib (102, 202, 302, 402) and said tile (103, 203, 303, 403) configure with said base plate (104, 204, 304, 404).
In another embodiment, as shown in figure no. 05a to 05f; a conical refining element (500) can be configured with a plurality of conical sectors (501) articulated in accordance with the geometry and size of said conical refining element (500). Wherein said conical sector (501) comprising plurality of ribs (502) configure with a tile (503) and said configuration of said plurality of rib (502) configure with said tile (503) can be configured with a base plate (504) by means of top to down and/or bottom to top approach with dual locking configuration of mechanical joint and positive locking in accordance with any of above embodiment and said disc (100, 100’, 200, 300, 300’, 400, 400’, 600) in order to complete the configuration for said sector (501) in accordance with any of above embodiment and said disc (100, 100’, 200, 300, 300’, 400, 400’, 600). Further, said plurality of sector (501) can be configured with a backup plate (505) in order to articulate a complete refining element (500). However, it’s apparent to a person skilled in the art that said sector (501) configure with said rib (502), said tile (503), said base plate (504), and said backup plate (505) can be articulated in accordance with the suitability of various parameter which includes but not limits to geometry, size, shape, angle, curves, etc. in order to formulate a complete refining element (500) in accordance with the operation requirement and assembly feasibility.
In another embodiment as shown in figure no. 06a to 06c; a disc (600) comprising a plurality of segments (601) configure with the same or similar type of segments (601) configure with each other and said segment (601) can be configured with a plurality of sectors (601a) in order to complete said disc (600). Wherein said segment (601) can include at least two sectors (601a) and a series of apertures (606) in order to configure said segment (601) with each other and a backup plate (605) in order to formulate said disc (600). Further, said sector (601) can be configured with an assembly of a rib (602) configure with a tile (603) in accordance with said any of said embodiment (100, 100’, 200, 200’, 300, 300’ 400, 400’) by means of said top to bottom assembly direction (C) or said bottom to top assembly direction (D) and said configuration of said rib (602) and said tile (603) can be configured with a base plate (604) by means of fitment which include but not limits to fastener joint, riveted joint or any other type of mechanical joint. Whereas in order to allow said configuration of said tile (603) with said rib (602) and said base plate (604) with said fastener joint, riveted joint said tile (603) and said base plate (604) can be articulated with said series of apertures (606) formulated in the same pattern or evenly on both of said tile (603) and said base plate (604) as well as said segment (601). Wherein said series of apertures (606) can be of the type thought of at least said tile (403) and said base plate (604) and allow uninterrupted entry of any of fastening means which include but not limits to a bolt, revert, or any other fastening means in a manner to fix the position of said tiles (603) with said rib (602) and said base plate (604) by means of a top and/or bottom nut, top nut head and bottom bolt, rivet or any other fastening means to formulate an assembly of said configuration of said tile (603) with said rib (602) and said base plate (604) for formulating a complete sector (601a). Furthermore said plurality of sectors (601a) can be configured with each other of the same or similar type of said sectors (601a) in order to formulate said segment (601) with the plurality of series of said apertures (606) in order to allow said segment (601) fitment with same or similar other segments (601) and/or said segment (601) configuration with said backup plate (605). In another embodiment said tile (603), said base plate (604) can be larger in size than said sector (601a) and can be equivalent in size to said segment (601) in order to allow configuration for said multiple sectors (601a) on the same or single tile (603) and said base plate (604). Wherein in case of the configuration of said multiple sectors (601a) on the same or single tile (603) and said base plate (604), said same or single tile (603) and/or said base plate (604) can comprise multiple series of said apertures (606) drilled equally and equidistantly in order to allow configuration of said segment (601) with said backup plate (605) and/or other same or similar type of segment (601). However, said configuration of said segment (601) with the same or single tile (603) and said base plate (604) renders plethora of advantages which include but not limits to the homogenous and inherent formulation of said segment (601), more uniform geometry, reduce the number of joints as required to formulate segment (601) and/or said disc (600), elevate the vibration control with effective fitment of said segment (601) and/or said disc (600), more precise operation and less fitment relating issues, reduce the machining cost and setup time, increases the efficacy and efficiency of processing, etc. In one of the preferred embodiments in order to allow firm configuration said segment (601) and/or said sector (601a) can comprise at least three numbers of apertures articulated. In another embodiment as shown in figure no. 06a said disc (600) can comprise a larger hole (607) instead of a plurality of said apertures (606) in order to configure said tile (603) with said rib (602) and said base plate (604) in order to formulate said sector (601a) and/or said segment (601) and hold said configuration of said segment (601) centrally without drilling the plurality of said apertures (606) in order to increase the strength of said disc (600) and facilitate the smooth fitment of said disc (600) with other rotating means or fitment in order to complete configuration of refiner disc (600) to process the inputted pulp, slurry or recycled material uninterruptedly and consistently with an elevated efficacy and efficiently. Moreover, its apparent to person skilled art that any of said disc (100, 100’, 200, 200’, 300, 300’, 400, 400’) and said conical refining element (500) can be configure in accordance with the fitment provision illustrated in said embodiment (600) in order to allow smooth and effective fitment of said sector (101, 201, 301, 404, 501) with each other and/or said disc (100, 100’, 200, 200’, 300, 300’, 400, 400’) with rotating means or fitment provision in order to perform the intended operations and refining the inputted refining material or slurry.
TECHNICAL ADVANCEMENTS
The present disclosure described hereinabove has several technical advantages including, but not limited to, said manufacturing method and said refiner disc made of thereof that:
• Facilitate a manufacturing method for dual-protected refiner discs,
• Articulate a refiner disc manufactured by means of the fastening and/or welded joining method,
• Formulate precise configuration of said positive locking mechanism. .
• Produces the robust configuration of said rib and said tile and said configuration rib and tile with said base plate.
• Addition of a backup plate increases the strength and load-bearing capacity of said disc.
• Non-formation of the heat-affected zone and strong bonding capacity facilitates the possibility to produce the rib with fine or micro thickness,
• Formulation of said rib with thinner or fine thickness increases the CEL to increase the efficiency for said disc.
• Enhanced vibration control and load-bearing capacity produce the uniform refining output to improve efficacy for said disc.
• Clean process with products remaining metallically blank or superior grain structure.
• Provides the possibility of joining various materials with each other.
• Reduces the self-weight and cost of said refiner disc.
The embodiment herein and the various features and advantages details thereof are explained with reference to the non-limiting embodiment in the following descriptions. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiment herein, the examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiment herein. Accordingly, the examples should not be constructed as limiting the scope of the embodiment herein. The foregoing description of the scientific embodiment will so fully revel the general nature of the embodiment herein that others can, by applying current knowledge, readily modify and / or adapt for various application such as specific embodiments without departing from the generic concept, and, therefore, such adaptions and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments.
It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiment those skilled in the art will recognize that the embodiments herein can be practiced with modifications within the spirit and scope of embodiment as described herein.
Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of the any other element, integer or step, or group of elements, integers or steps.
The use of the expression “at least” or “at least one” suggested the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the disclosure to achieve one or more of the desired objects or result.
Any discussion of documents, acts, materials, devices, articles, or the like that has been included in this specifications is solely for the purpose of providing a context for the disclosure, it is not to be taken as an admission that any or all of these matters from a part of the prior art base or were common general knowledge in the field relevant to the disclosure as it existed anywhere before the priority date of this application.
While considerable emphasis has been placed herein on the components and component parts of the preferred embodiment, it will be appreciated that many embodiments can be made and that many changes can be made in the preferred embodiments without departing from the principles of the disclosure. These and other changes in the preferred embodiment as well as other embodiment of the disclosure will be apparent to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the forgoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
Dated this 5th day of August 2023
Shailendra Omprakash Khojare,
IN/PA-4041
Applicants Patent Agent

, C , Claims:

CLAIMS
We claim;
1. A method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) comprising;
a plurality of rib (102, 202, 302, 402,602) can be configured with a tile (103, 203, 303, 403, 603),
said tile (103, 203, 303, 403, 603) can be configured with a base plate (104, 104’, 204,304, 304’, 404, 404’, 604),
characterized in that said plurality of rib (102, 202, 302, 402, 602) configured with said tile (103, 203, 303, 403, 603) and said tile (103, 203, 303, 403, 603) configured with said base plate (104, 104’, 204,304, 304’, 404, 404’, 604) by means of positive locking means in order to articulate said disc (100, 100’, 200, 300, 300’, 400, 400’, 600).
2. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said refiner disc (100, 200, 300, 400) can be formulated by means of the configuration of the plurality of same or similar type of a sector (101, 201, 301, 401).
3. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said sector (101, 201, 301, 401) comprising a plurality of parts which include but not limits to said plurality of ribs (102, 202, 302, 402, 602) configure with said tile (103, 203, 303, 403, 603) and said configuration of said rib (102, 202, 302, 402, 602) and said tiles (103, 203, 303, 403, 603) can be configured with a base plate (104, 204, 304, 404).
4. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said rib (102, 202, 302, 402, 602) can be extended vertically in order to achieve a length (X, X1, X2, X3) on top and a length (Y, Y1, Y2, Y3) at the bottom of said rib (102, 202, 302, 402, 602) in a manner said rib (102, 202, 302, 402, 602) can be confined in a groove (103a, 203a, 303a, 403a) for said length (Y, Y1, Y2, Y3).
5. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein a height (Z, Z1, Z2, Z3) of said rib (102, 202, 302, 402, 602) can be confined in said groove (103a, 203a, 303a, 403a) for a depth (Z’, Z1’, Z2’, Z3’).
6. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said groove (103a, 203a, 303a, 403a) can be articulated on a surface (103b, 203b, 303b, 403b) throughout of said tiles (103a) and can extend vertically upward from said groove (103a) in a perpendicular direction to said surface (103b) with said length (X) said length (Y) from said tiles (103, 203, 303, 403, 603).
7. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said rib (102, 202, 302, 402, 602) can extend horizontally for said length (Y, Y1, Y2, Y3) along said groove (103a, 203a, 303a, 403a) of said tiles (103, 203, 303, 403, 603).
8. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said groove (103a, 203a) can be divided into parts or phases by means of separator (103c, 203c) and said rib (102, 202) can be precisely located in said groove (103a, 203a) by means of said separator (103c, 203c) and a locator (102a, 202a) articulated on said rib (102, 202) with said separator (103c, 203c).
9. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said locator (102a) can be of shape which includes but not limited to a semi-circular cross-section, half rectangular cross-section, half square cross-section, etc. and articulated on the transverse cross-section of said rib (102) in accordance with said separator (103c) articulated on said surface (103b) of said tile (103).
10. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said configuration of said rib (102, 202) and said tiles (103, 203) can be configured with said base plate (104, 204) in order to articulate an assembly (106, 206) for said rib (102, 202), said tile (103, 203) and said base plate (104, 204) configuration by means of a top to bottom assembly direction (C).
11. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said configuration of said rib (302, 402) and said tiles (303, 403) can be configured with said base plate (304, 404) in order to articulate an assembly (306, 406) for said rib (302, 402), said tile (303, 403) and said base plate (304, 404) configuration by means of a bottom to top assembly direction (D).
12. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said assembly (106, 206, 306, 406) can be formulated by means of at least any of configuration method which include but not includes to said top to bottom assembly direction (C) or said bottom to top assembly direction (D).
13. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 14, wherein said single assembly (106, 206, 306, 406) and/ or said single rib (102, 202, 302, 402, 602) the plurality of other same or similar relating assemblies (106, 206, 306, 406) and/or said rib (102, 202, 302, 402, 602) as required to configure in said sector (101, 201, 301, 401) can be prepared and configure with said tiles (103, 203, 303, 403, 603).
14. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 14, wherein next to configuring said total number of said ribs (103, 203, 303, 403, 603) required to configure with said tiles (103, 203, 303, 403, 603) said complete assembly of said plurality of ribs (103, 203, 303, 403, 603) and/or said assembly (106, 206, 306, 406) configure with said tiles (103, 203, 303, 403, 603) as required to configure for said sector (101, 201, 301, 401) can be configured with said base plate (104, 204, 304, 404) of same or larger size than said tiles (103, 203, 303, 403, 603) articulated in order to accommodate the total number of said ribs (103, 203, 303, 403, 603) required to configure in said tiles (103, 203, 303, 403, 603) as required to formulate said sector (101, 201, 301, 401) and adapt said rib (102, 202, 302, 402, 602) and said tiles (103, 203, 303, 403, 603) in order to articulate a complete sector (101, 201, 301, 401).
15. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 19, wherein said sector (101, 201, 301, 401, 501) can be processed through joining processes which include but not limits to mechanical joint and/or welding process.
16. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said refiner disc (100) can be produced with a micro-fine bar, fine bar or even small to the larger thickness of said ribs (103) which include but not limits to 0.5 mm to 8 mm thickness of said rib (102, 202, 302, 402, 602).
17. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said plurality of sector (101, 201, 301, 401) comprising said plurality of ribs (102, 202, 302, 402, 602) configure with said tile (103, 203, 303, 403, 603) and said configuration of said plurality of said rib (102, 202, 302, 402, 602 ) and said tile (103, 203, 303, 403, 603) configure with said base plate (104, 204, 304, 404) can be configured with a single backup plate (105, 205, 305, 405, 605) of same or similar shape of said disc (100, 100’, 200, 200’, 300, 300’, 400, 400’).
18. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said plurality of sector (101, 201, 301, 401) can be configured on said backup plate (105, 205, 305, 405, 605) by means of any joining method which include but not limits to joint welding, complete surface weld overlay, , fastening by means of the fastener, riveting or any other mechanical joining method, etc.
19. The method of manufacturing refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 1, wherein said plurality of sector (101, 201, 301, 401) can be configured on said backup plate (105, 205, 305, 405, 605) by means by means of a joining means (108) which include but not limits to mechanical joint, laser based joint or fastener based joint, etc.
20. A refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) comprising;
a plurality of rib (102, 202, 302, 402, 602) can be configured with a tile (103, 203, 303, 403, 603),
said tile (103, 203, 303, 403, 603) can be configured with a base plate (104, 104’, 204,304, 304’, 404, 404’, 604),
characterized in that said plurality of rib (102, 202, 302, 402) configured with said tile (103, 203, 303, 403, 603) and said tile (103, 203, 303, 403, 603) configured with said base plate (104, 104’, 204,304, 304’, 404, 404’, 604) in order to articulate said disc (100, 100’, 200, 300, 300’, 400, 400’, 600).
21. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said refiner disc (100, 200, 300, 400) can be formulated by means of the configuration of the plurality of same or similar type of a sector (101, 201, 301, 401).
22. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said sector (101, 201, 301, 401) comprising a plurality of parts which include but not limits to said plurality of ribs (102, 202, 302, 402) configure with said tile (103, 203, 303, 403, 603) and said configuration of said rib (102, 202, 302, 402) and said tiles (103, 203, 303, 403, 603) can be configured with a base plate (104, 204, 304, 404).
23. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said rib (102, 202, 302, 402, 602) can be extended vertically in order to achieve a length (X, X1, X2, X3) on top and a length (Y, Y1, Y2, Y3) at the bottom of said rib (102, 202, 302, 402, 602) in a manner said rib (102, 202, 302, 402, 602) can be confined in a groove (103a, 203a, 303a, 403a) for said length (Y, Y1, Y2, Y3).
24. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein a height (Z, Z1, Z2, Z3) of said rib (102, 202, 302, 402, 602) can be confined in said groove (103a, 203a, 303a, 403a) for a depth (Z’, Z1’, Z2’, Z3’).
25. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said groove (103a, 203a, 303a, 403a) can be articulated on a surface (103b, 203b, 303b, 403b) throughout of said tiles (103a) and can extend vertically upward from said groove (103a) in a perpendicular direction to said surface (103b) with said length (X) said length (Y) from said tiles (103, 203, 303, 403, 603).
26. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said rib (102, 202, 302, 402, 602) can extend horizontally for said length (Y, Y1, Y2, Y3) along said groove (103a, 203a, 303a, 403a) of said tiles (103, 203, 303, 403, 603).
27. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said groove (103a, 203a) can be divided into parts or phases by means of separator (103c, 203c) and said rib (102, 202) can be precisely located in said groove (103a, 203a) by means of said separator (103c, 203c) and a locator (102a, 202a) articulated on said rib (102, 202) with said separator (103c, 203c).
28. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said locator (102a) can be of shape which includes but not limited to a semi-circular cross-section, half rectangular cross-section, half square cross-section, etc. and articulated on the transverse cross-section of said rib (102) in accordance with said separator (103c) articulated on said surface (103b) of said tile (103).
29. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said configuration of said rib (102, 202) and said tiles (103, 203) can be configured with said base plate (104, 204) in order to articulate an assembly (106, 206) for said rib (102, 202), said tile (103, 203) and said base plate (104, 204) configuration by means of a top to bottom assembly direction (C).
30. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said configuration of said rib (302, 402) and said tiles (303, 403) can be configured with said base plate (304, 404) in order to articulate an assembly (306, 406) for said rib (302, 402), said tile (303, 403) and said base plate (304, 404) configuration by means of a bottom to top assembly direction (D).
31. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said plurality of said sector (101, 201, 301, 401) comprising said plurality of ribs (103, 203, 303, 403, 603) configure with at least single tiles (103, 203, 303, 403, 603) and said configuration of said plurality of ribs (103, 203, 303, 403, 603) with at least one tiles (103, 203, 303, 403, 603) configured with said base plate (104, 204, 304, 404) can be configured with a plurality of same or similar other sectors (101, 201, 301, 401).
32. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said sector (101, 201, 301, 401) comprising said plurality of ribs (102, 202, 302, 402, 602) configure with said tile (103, 203, 303, 403, 603) and said configuration of said plurality of said rib (102, 202, 302, 402, 602 ) and said tile (103, 203, 303, 403, 603) configure with said base plate (104, 204, 304, 404) can be configured with a single backup plate (105, 205, 305, 405, 605) of same or similar shape of said disc (100, 100’, 200, 200’, 300, 300’, 400, 400’).
33. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said sector (101, 201, 301, 401) can be configured on said backup plate (105, 205, 305, 405, 605) by means of any joining method which include but not limits to joint welding, complete surface weld overlay, fastening by means of the fastener, riveting or any other mechanical joining method, etc.
34. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said disc (100’, 200’) can be formulated in one piece or single-piece manner without configuring said plurality of said sectors (101, 201).
35. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 49, wherein said disc (100’, 200’) can be formulated in a manner said tile (103’, 203’) comprising a plurality of partial grooves (103a’, 203a’) with a depth (Z’, Z1’) can be used as a base (101’, 201’) for the formulation of a plurality of said ribs (102’, 202’) by means of configuring said ribs (102’, 202’) for said height (Z, Z1) with said grooves (103a’, 203a’) with said depth (Z’, Z1’) to configure with said tile (103’) by means of said top to bottom assembly direction (C) in order to articulate said disc (100’, 200’).
36. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 49, wherein said partial groove (103a’) cannot be protruded throughout said tile (103’) and can be of depth (Z’, Z1’) less than the half of thickness of said tile (103’, 203’).
37. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 49, wherein said plurality of rib (102’) and said tile (103’) can be configured in order to articulate said disc (100’) from said single tile (103’) without said base plate (104) and said backup plate (105).
38. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) can be of shape which includes but not limited to circular or frustoconical, square, rectangular, oblong, ellipsoidal, etc.
39. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein, said rib (202) and said tile (203) can be configured in a manner said rib (202) can be located or placed in said locator (203a) articulated on said surface (203b) for said tile (203) from top to bottom approach by said assembly direction (C) and after locating said rib (202) over said groove (203a) from top of assembly direction (C) said rib (202) can be forwarded in a direction (A) in order to engage said rib (202) in a locator (202b) for a locking (S1) and next to engaging said rib (202) in said locator (202b) said rib (202) can be reversed in a direction (B) in order to engage with a locator (202a) and locking (S1) said rib (202) in said locator (202a) by inserting said locator (202a) within a separator (203c) articulated on said surface (203b) of said tile (203) at least for said locking (S1).
40. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 39, wherein number of said separator (203c) and said locator (202a) can vary in accordance with the length (Y, Y1’) and a length (X1) of said rib (202) and said groove (203a).
41. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said locator (202a) can be of shape semi-ellipsoidal, semi-spherical, semi-circular, etc with a pointed tip designed in accordance with said separator (203c) to project inside said separator (203c).
42. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said locator (202b) can be of shape quarter square, quarter rectangular, etc designed in accordance with said groove (203a).
43. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said plurality of ribs (202) can be configured with each of the plurality of grooves (203a) articulated in said tile (203) in order to formulate an assembly (206) of at least said rib (202) and said tile (203) or a plurality of said tiles (203).
44. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein a base plate (204) can be configured with said tiles (203) on the opposite side of said rib (202) configuration in order to close said assembly (206) of said rib (202) and said tile (203) from bottom opposite to said assembly direction (C) and complete the configuration of said sector (201).
45. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said locking configuration (202a and 203c) facilitates the positive locking mechanism for said configuration of said rib (202) and said tile (203) in order to furnish an inherent mechanically locked juncture.
46. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said rib (302) can be extended vertically in order to form a length (X2) on top and a length (Y2) at the bottom of said rib (302) in a manner, said rib (302) can be inserted in a groove (303a) for said length (Y2) articulated on a surface (303b) of said tiles (303) by means of said bottom to top assembly direction (D) and confined below said groove (303a) for said height (Z2) and extends upward from said groove (303a) in a perpendicular direction to said surface (303b) in order to form said length (X2) and said length (Y2) of said tiles (303).
47. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein a depth (Z2’, Z3’) can be articulated throughout said groove (303a, 403a) opposite to said surface (303b, 403b) in opposite to said assembly direction (D) in order to allow said rib (302, 402) to pass from said groove (303a, 403a) of said tile (303, 403).
48. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said rib (302, 402) can be extended horizontally for length (Y2, Y3) along said groove (303a, 403a) of said tiles (303, 403).
49. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said rib (302) and said tile (303) can be configured in a manner said rib (302) can be located or placed by means of a locator (302a) in said groove (303a) articulated on said surface (303b) for said tile (303) by means of said bottom to top approach in said assembly direction (D).
50. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in 49, wherein after locating said rib (302) over said groove (303a) from the bottom side in said assembly direction (D) said rib (302) can be pushed firmly in said assembly direction (D) from the bottom side of said tile (303) in order to engage said rib (302) with said groove (303a) of said tile (303) by said locator (302a) in order to form a locking (S1) extending outside from said groove (303a) and said length (Y2).
51. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 50, wherein said locking (S2) extending outside from said groove (303a) and said length (Y2) can be in below side of said groove (303a) and said tile (303) at least for said height (Z2) in order to articulate a positive lock or interference fit for said locking (S2) between said groove (303a) and said rib (302).
52. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said locking (S2) extending outside from said groove (303a) and said length (Y2) for said height (Z2) can be accommodated in said base plate (304) including a grove (304a) articulated on a surface (304b) of a length (Y2”).
53. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said groove (304a) articulated in said surface (304b) of said base plate (304) can be of a depth (Z2”) and a length (Y2”) and a thickness (T2”) can be equivalent or slightly larger than said height (Z2) and said length (Y2) and a thickness (T2) for said rib (302).
54. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 53, wherein said groove (303a) of said tile (303) can be of a depth (Z2’) and length (X2’) and a thickness (T2’) articulated in a manner said depth (Z2’) can be articulated throughout said surface (302b) in opposite to said assembly direction (D) in order to form a through slot in said tile (303) to allow bottom entry for said rib (302) with said length (X2’) and said thickness (T2’) can be of equivalent or slightly larger than said length (X2) and a thickness (T2) of said rib (302).
55. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said height (Z2) can be maintained for at least 0.5 mm.
56. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 53, wherein, said rib (302, 402) configure with both said tiles (303, 403) and said base plate (304, 404) can be have at least two locking mechanisms.
57. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein, said rib (302) and said tile (303) can be configured with a base plate (304’) instead of said base plate (304’) without said grooves (304a) in order to formulate said disc (300’).
58. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said height (Z2) of said rib (302) can be confined between said tile (303) and said base plate (304’).
59. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said height (Z2) of said rib (302) can be confined between said tile (303) and said base plate (304’) can produce a gap (G) of equivalent size as of said height (Z2”) .
60. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said rib (302, 402) of the shape which includes but not limited to L, inverted T, inverted Y, J shaped, etc. in cross-section.
61. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said rib (402) can be articulated in a manner to extend vertically for a part (402a) having said height (Z3) in order to achieve said length (X3) at a top and said length (Y3) and a part (402b) with said height (Z3’) at the bottom for said rib (402).
62. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said part (402b) can be extended horizontally along said bottom surface opposite to said surface (403a) and the top surface of said tile (404) in order to confine said part (402b) between said tile (403) and said base plate (404) for said height (Z3’) for said length (Y3).
63. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said height (Z3’) can be adjusted below-said groove (403a) opposite to said surface (403b) in opposite to said assembly direction (D) between said tiles (403) and said base plate (404) in order to formulate a positive locking configuration for said rib (402).
64. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said groove (403a) of said tile (403) can be of a depth (Z3’) and a length (X3’) and a thickness (T3’) articulated in a manner said depth (Z3’) can be articulated throughout said surface (403b) in opposite to said assembly direction (D) in order to form a through slot in said tile (403) to allow bottom entry for said rib (402) with said length (X3’) and said thickness (T3’) can be of equivalent or slightly larger than said length (X3) and a thickness (T3) of said rib (402).
65. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said height (Z3’) can be maintained for at least 0.5 mm or equivalent to thickens (T3) of said rib (402).
66. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said height (Z3’) of said part (402b) can be confined between said tile (403) and said base plate (404) in order to articulate said assembly (406) with a gap (G1) of equivalent size as of said height (Z3’) including the condition which includes but not limits to with or without the addition of said bonding agent (407) on said part (403b) and said rib (402).The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said rib (402) and said tile (403) can be configured with a base plate (404’) having a groove (404a’) in order to formulate said disc (400’).
67. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said height (Z3’) of said part (402b) of said rib (402) can be intruded in said base plate (404’) by means of said grooves (404a’) in order to accommodate said height (Z3’) within said groves (404a’) articulated on a surface (404b’) of said base plate (404’).
68. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said disc (400’) can be of without a gap (G1) of equivalent size as of said height (Z3’).
69. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said groove (404a’) articulated in said surface (404b’) of said base plate (404’) can be of a depth (Z3”) and a length (Y3”) and a thickness (T3”) of equivalent or slightly larger than said height (Z3’) and said length (Y3) and a thickness (T3’) for said rib (402).
70. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said groove (403a) of said tile (403) can be of a depth (Z3’) and length (X3’) and a thickness (T3a’) articulated in a manner said depth (Z3’) can be articulated throughout said surface (403b) in opposite to said assembly direction (D) in order to form a through slot in said tile (403) to allow bottom entry for said rib (402) and said part (403a) with said length (X3) and said thickness (T3a) can be of equivalent or slightly larger than said length (X3) and a thickness (T3a) of said rib (402).
71. The refiner disc (100, 100’, 200, 300, 300’, 400, 400’, 600) as claimed in claim 20, wherein said height (Z3) can be maintained for at least 0.5 mm or equivalent to the size of said thickness (T3).
72. A conical refining element (500) comprising,
a conical sector (501) configure with a plurality of ribs (502),
said plurality of ribs (502) configure with a tile (503), and
said configuration of said plurality of rib (502) configure with said tile (503) can be configured with a base plate (504) by means of top to down (C) and/or bottom to top approach (D) with positive locking.
73. The conical refining element (500) as claimed in claim 89, wherein said sector (501) in can be configured in accordance with the claims 1 to 19.
74. The conical refining element (500) as claimed in claim 72, wherein said plurality of sector (501) can be configured with a backup plate (505) in order to articulate a complete refining element (500).
75. The conical refining element (500) as claimed in claim 72, wherein said sector (501) configure with said rib (502), said tile (503), said base plate (504), and said backup plate (505) can be articulated in accordance with the suitability of various parameter which includes but not limits to geometry, size, shape, angle, curves, etc. in order to formulate said complete refining element (500) in accordance with the operation requirement and assembly feasibility.
76. The conical refining element (500) as claimed in claim 72, wherein said conical refining element (500) can be processed in accordance with any or group of claims 1 to 19 and configured in accordance with any or group of claims 20 to 71.
Dated this 05th day of August 2023

Shailendra Omprakash Khojare,
IN/PA-4041
Applicants Patent Agent

Documents

Orders

Section Controller Decision Date
15 DEBASISH BANERJEE 2025-11-06
15 DEBASISH BANERJEE 2025-11-06

Application Documents

# Name Date
1 202321052744-STATEMENT OF UNDERTAKING (FORM 3) [05-08-2023(online)].pdf 2023-08-05
2 202321052744-REQUEST FOR EXAMINATION (FORM-18) [05-08-2023(online)].pdf 2023-08-05
3 202321052744-REQUEST FOR EARLY PUBLICATION(FORM-9) [05-08-2023(online)].pdf 2023-08-05
4 202321052744-FORM-9 [05-08-2023(online)].pdf 2023-08-05
5 202321052744-FORM FOR SMALL ENTITY(FORM-28) [05-08-2023(online)].pdf 2023-08-05
6 202321052744-FORM FOR SMALL ENTITY [05-08-2023(online)].pdf 2023-08-05
7 202321052744-FORM 18 [05-08-2023(online)].pdf 2023-08-05
8 202321052744-FORM 1 [05-08-2023(online)].pdf 2023-08-05
9 202321052744-FIGURE OF ABSTRACT [05-08-2023(online)].pdf 2023-08-05
10 202321052744-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [05-08-2023(online)].pdf 2023-08-05
11 202321052744-EVIDENCE FOR REGISTRATION UNDER SSI [05-08-2023(online)].pdf 2023-08-05
12 202321052744-DRAWINGS [05-08-2023(online)].pdf 2023-08-05
13 202321052744-DECLARATION OF INVENTORSHIP (FORM 5) [05-08-2023(online)].pdf 2023-08-05
14 202321052744-COMPLETE SPECIFICATION [05-08-2023(online)].pdf 2023-08-05
15 202321052744-FORM-26 [10-08-2023(online)].pdf 2023-08-10
16 202321052744-Proof of Right [18-08-2023(online)].pdf 2023-08-18
17 202321052744-ORIGINAL UR 6(1A) FORM 1 & FORM 26-220823.pdf 2023-10-04
18 Abstact.jpg 2023-10-20
19 202321052744-MSME CERTIFICATE [04-11-2023(online)].pdf 2023-11-04
20 202321052744-FORM28 [04-11-2023(online)].pdf 2023-11-04
21 202321052744-FORM 18A [04-11-2023(online)].pdf 2023-11-04
22 202321052744-FER.pdf 2024-04-10
23 202321052744-OTHERS [21-09-2024(online)].pdf 2024-09-21
24 202321052744-MARKED COPY [21-09-2024(online)].pdf 2024-09-21
25 202321052744-MARKED COPIES OF AMENDEMENTS [21-09-2024(online)].pdf 2024-09-21
26 202321052744-FORM 13 [21-09-2024(online)].pdf 2024-09-21
27 202321052744-FER_SER_REPLY [21-09-2024(online)].pdf 2024-09-21
28 202321052744-DRAWING [21-09-2024(online)].pdf 2024-09-21
29 202321052744-CORRECTED PAGES [21-09-2024(online)].pdf 2024-09-21
30 202321052744-COMPLETE SPECIFICATION [21-09-2024(online)].pdf 2024-09-21
31 202321052744-CLAIMS [21-09-2024(online)].pdf 2024-09-21
32 202321052744-AMENDED DOCUMENTS [21-09-2024(online)].pdf 2024-09-21
33 202321052744-FORM-8 [01-10-2024(online)].pdf 2024-10-01
34 202321052744-US(14)-HearingNotice-(HearingDate-29-09-2025).pdf 2025-08-29
35 202321052744-US(14)-HearingNotice-(HearingDate-26-09-2025).pdf 2025-08-29
36 202321052744-Written submissions and relevant documents [10-10-2025(online)].pdf 2025-10-10
37 202321052744-Annexure [10-10-2025(online)].pdf 2025-10-10
38 202321052744-PatentCertificate06-11-2025.pdf 2025-11-06
39 202321052744-IntimationOfGrant06-11-2025.pdf 2025-11-06

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