Description:FIELD OF INVENTION
The invention relates to the field of cabinet systems and, more specifically, to a highly versatile modular cabinet system designed for a wide range of applications, including cabinets, wardrobes, architectural structures, and industrial and commercial usage.
BACKGROUND OF THE INVENTION
Cabinet assembly is a critical process in various industries, including residential, commercial, and industrial applications. Traditional methods of cabinet assembly often involve extensive labor and manual operations, resulting in increased installation time, higher costs, and potential errors. These challenges have led to a demand for improved cabinet assembly techniques that can streamline the process, reduce labor intervention, and enhance product quality.
In traditional cabinet assembly, multiple components, such as hardware, edge and corner profiles, and accessories, need to be individually installed onto the cabinet structure. This step-by-step installation process can be time-consuming and prone to human errors, leading to misalignments, inadequate strength, and compromised aesthetics. Additionally, the complexity of the assembly process can make it challenging to achieve consistent and efficient results.
Furthermore, the use of conventional materials like wood in cabinet construction may present limitations in terms of durability, fire safety, and design flexibility. Wood cabinets are susceptible to moisture, fungus, and termite infestation, and they may not withstand extreme climatic conditions. Additionally, wood is combustible and can contribute to the spread of flames during a fire. These limitations have created a demand for alternative materials that offer improved durability, fire safety, and design flexibility.
There is a need for a cabinet assembly system that can overcome the limitations of traditional methods by reducing labor intervention, minimizing manual errors, enhancing durability and fire safety, and providing design flexibility. Such a system would optimize the installation process, improve product quality, and offer versatility in terms of design options and customization.
OBJECT OF THE INVENTION
The primary object of the present invention is to provide a highly versatile modular cabinet system that addresses the drawbacks of traditional cabinet systems by integrating the hardware during the manufacturing process itself, thereby reducing chances of manual error and installation time.
Further object of the present invention is to provide swift installation, exceptional durability, high moisture resistance, and fire safety, while providing design flexibility and easy maintenance.
SUMMARY OF THE INVENTION
Embodiments of the present disclosure present technological improvements as solution to one or more of the above-mentioned technical problems recognized by the inventor in conventional practices and existing state of the art.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. Further, while certain disadvantages of prior technologies may be noted or discussed herein, the claimed subject matter is not intended to be limited to implementations that may solve or address any or all of the disadvantages of those prior technologies.
The present invention introduces a modular cabinet system with swift installation mechanism.
In accordance with an aspect of the present invention, the present invention introduces a modular cabinet system that encompasses a robust frame, front and back steel panels, extruded metal edge profiles, and die-casted/machined metal corner components. The panels are constructed using a composite material made up of PP/ABS/Nylon/HDPE and glass and talc filled, which are processed through injection molding.
The injection molding process ensures seamless integration of materials by combining the extruded edge profiles and die-casted corner profiles within the mold cavity. This integration establishes a robust and dependable foundation for the cabinets, ensuring strength and reliability. The frame is further laminated with pre-painted galvalume/powder-coated/polyurethane-coated and pre-painted galvanized steel sheet metal, enhancing durability and providing a visually pleasing surface finish.
The modular cabinet system offers several advantages, including swift installation, exceptional durability, high moisture resistance, fire safety, design flexibility, and recyclability. The system's modular nature facilitates quick assembly and disassembly, simplifying installation, transportation, and future reconfiguration or modifications.
While the invention has been described with reference to specific embodiments, various modifications and alterations can be made without departing from the scope of the invention, as defined by the appended claims.
The objects and the advantages of the invention are achieved by the process elaborated in the present disclosure.
BRIEF DESCRIPTION OF DRAWINGS:
The accompanying drawings constitute a part of this specification and illustrate one or more embodiments of the invention. Preferred embodiments of the invention are described in the following with reference to the drawings, which are for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same.
For simplicity and clarity of illustration, the drawing figures illustrate the general manner of construction, and descriptions and details of well-known features and techniques may be omitted to avoid unnecessarily obscuring the invention. Additionally, elements in the drawing figures are not necessarily drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of embodiments of the present invention. The same reference numerals in different figures denotes the same elements.
In the drawings:
fig. 1 illustrates completely assembled Panel with integrated hardware in accordance with the embodiments of the present invention;
fig. 2 illustrates exploded view of the panel with integrated hardware in the frame in accordance with the embodiments of the present invention;
fig. 3 illustrates assembled top and bottom of the panel integrated with hardware in the frame in accordance with the embodiments of the present invention;
fig. 4 illustrates exploded view of the top and bottom of the panel in accordance with the embodiments of the present invention;
Fig. 5 illustrates completely assembled view of the side panel in accordance with the embodiments of the present invention;
Fig. 6 illustrates exploded view of the side panel in accordance with the embodiments of the present invention;
Fig. 7 shows the complete assembly of the cabinet in accordance with the embodiments of the present invention;
Fig. 8 shows the exploded view of the cabinet in accordance with the embodiments of the present invention;
Fig. 9 shows the complete assembly of the upper cabinet with the integrated Hardware in accordance with the embodiments of the present invention;
Fig. 10 illustrates working mechanism of the integrated hardware with a panel in the cabinet system in accordance with the embodiments of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
The following detailed description illustrates embodiments of the present disclosure and ways in which the disclosed embodiments can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognize that other embodiments for carrying out or practicing the present disclosure are also possible.
The present invention describes a quick installation cabinet assembly with integrated hardware panel and method manufacturing thereof.
The quick installation cabinet assembly with integrated hardware panel in accordance to the embodiments of the present revolutionizes the traditional cabinet assembly process by incorporating hardware components (8A), edge Profiles (3A, 6A) and corner profiles (2A, 5A), and accessories directly into the cabinet structure during manufacturing. This integration eliminates the need for separate installation steps, significantly reducing labor intervention and minimizing the potential for manual errors.
In one embodiment, the cabinet assembly of the present invention comprises a modular design with a robust frame made of a composite material. The composite material has a base polymer selected from the group of PP (polypropylene), ABS (acrylonitrile butadiene styrene), Nylon, HDPE (High-Density Polyethylene), constituting 62.5% to 82.5% of the composite material; glass filler, providing added strength and rigidity to the composite material, constituting 15% to 25% of the composite material; and talc filler, enhancing stiffness and dimensional stability, constituting 2.5% to 5% by weight of the composite material. The precise composition of the composite compound is carefully adjusted to achieve the desired properties, such as strength, durability, and resistance to moisture, fungus, and termite infestation.
In another embodiment, the injection molding process is utilized to create the cabinet assembly. The prepared composite compound is injected into a specifically designed mold cavity. The mold cavity accommodates the composite frame, pre-configured hardware components, extruded metal edge profiles, and die-casted/machined metal corner components. During the injection molding process, the molten composite material mechanically integrates with the hardware (8A), edge profiles (3A, 6A), and corner components (2A, 5A), forming a seamless and sturdy foundation for the cabinet.
One of the key features of the present invention is the integration of hardware components directly into the cabinet structure during manufacturing. In an embodiment, the hardware panel is pre-configured and placed within the mold cavity before injection molding. This integrated hardware approach eliminates the need for separate installation steps and significantly reduces the time and labor required for assembly.
To enhance the durability and aesthetic appeal of the cabinet assembly, in a specific embodiment, the molded composite frame is laminated with pre-painted galvalume, powder-coated, polyurethane-coated, or pre-painted galvanized steel sheet metal. This additional layer provides an extra level of protection against wear and tear while improving fire safety and providing an attractive surface finish.
The quick installation cabinet assembly with integrated hardware panel features a modular design that facilitates efficient transportation, assembly, and disassembly. The integrated hardware components eliminate the need for separate installation steps, significantly reducing installation time and labor intervention. This modular design also allows for future reconfigurations or modifications to adapt to changing storage needs.
The invention's modular design allows for efficient transportation, assembly, and disassembly. Different types of panels are used to fulfill specific functions within the cabinet assembly. The Type 1 Panel, known as the front panel or facia, serves an aesthetic purpose and provides coverings for the cabinet system. The Type 2 Panel, including the top, bottom, and shelf panels, offers load-bearing support for the countertop and various objects. The Type 3 Panel, known as the side panel or main panel, bears the maximum load of lateral and transversal forces exerted by the hardware components. The main frame of the side panel is designed with interconnected trusses to augment its load-bearing capacity.
The quick installation cabinet assembly with integrated hardware panel offers numerous advantages. The integrated hardware reduces labor intervention, significantly decreasing installation time compared to traditional methods. The composite materials and metal sheets used in the cabinet assembly provide enhanced durability, fire safety, and resistance to moisture, fungus, and termite infestation. The design flexibility allows for customization and easy adaptation to specific requirements. Additionally, the modular design facilitates transportation, assembly, and disassembly while promoting easy maintenance and hygiene.
These embodiments are provided to demonstrate the various aspects and features of the apparatus for mixing ingredients and its method of operation. It should be understood that the invention is not limited to these specific embodiments and can be implemented in different configurations and variations without departing from the scope of the invention as defined in the claims.
, Claims:We Claim:
1. A quick installation cabinet assembly system, the said assembly comprising:
- a modular cabinet structure with a robust frame made of a composite material;
- front and back steel panels mechanically assembled to the frame;
- extruded metal edge profiles (3A, 6A) integrated into the frame during manufacturing;
- die-casted/machined metal corner components (2A, 5A) integrated into the frame during manufacturing; and
- hardware components (8A) pre-configured and integrated into the frame during manufacturing;
characterized by the integrated hardware components providing a secure foundation, reducing the need for separate installation steps and minimizing labor intervention during assembly.
2. The quick installation cabinet assembly system as claimed in Claim 1, wherein the composite material has a base polymer selected from the group of PP (polypropylene), ABS (acrylonitrile butadiene styrene), Nylon, HDPE (High-Density Polyethylene), constituting 62.5% to 82.5% of the composite material; glass filler, providing added strength and rigidity to the composite material, constituting 15% to 25% of the composite material; and talc filler, enhancing stiffness and dimensional stability, constituting 2.5% to 5% by weight of the composite material
3. The quick installation cabinet assembly system as claimed in Claim 1, wherein the front and back steel panels are mechanically assembled to the frame using an epoxy-based adhesive, ensuring a smooth and flat surface finish.
4. The quick installation cabinet assembly system as claimed in Claim 1, wherein the composite frame, front and back steel panels, extruded metal edge profiles, die-casted/machined metal corner components, and pre-configured hardware components are placed into a mold cavity during manufacturing to achieve seamless integration.
5. The quick installation cabinet assembly system as claimed in Claim 1, wherein the composite frame comprises varying percentages of glass fiber (1mm-8mm in length) and PP/ABS/Nylon/HDPE, providing strength, durability, and resistance to moisture, fungus, and termite infestation.
6. The quick installation cabinet assembly system as claimed in Claim 1, further comprising pre-painted galvalume/powder-coated/polyurethane-coated/pre-painted galvanized steel sheet metal laminated to the composite frame, enhancing durability, fire safety, and aesthetic appeal.
7. The quick installation cabinet assembly system of claim 1, further comprising different types of panels, including Type 1 Panel, Type 2 Panel, and Type 3 Panel, each serving a specific function and optimizing load-bearing capacity and surface finish within the cabinet assembly.
8. A method for manufacturing a quick installation cabinet assembly system, the said method comprising the steps of:
- preparing a composite compound comprising PP/ABS/Nylon/HDPE and varying percentages of glass fiber (1mm-8mm in length);
- injecting the composite compound into a mold cavity;
- placing a pre-configured hardware, extruded metal edge profiles, and die-casted/machined metal corner components in the mold cavity;
- allowing the composite compound to mechanically integrate with the hardware, edge profiles, and corner components;
- mechanically assembling front and back steel panels to the composite frame; and
- laminating the composite frame with pre-painted galvalume/powder-coated/polyurethane-coated/pre-painted galvanized steel sheet metal.
wherein the injection molding process ensures seamless integration of the composite compound with the hardware, edge profiles, and corner components, establishing a robust foundation for the quick installation cabinet assembly system.
9. The method as claimed in Claim 6, further comprising optimizing the lower surface of the top and bottom panels of the composite frame to provide a smooth and flat surface finish.
10. The method as claimed in claim 6, further comprising using an epoxy-based adhesive to firmly bond the front and back steel panels to the composite frame, ensuring structural stability and an attractive appearance.