Description:DESCRIPTION OF INVENTION
FIELD OF INVENTION
The present invention pertains to the field of cabinet manufacturing and modular structures. Specifically, it addresses the design, construction, and assembly of cabinets using sheet bending technology and composite material.
BACKGROUND OF THE INVENTION
In the realm of cabinet manufacturing, traditional methods have faced significant hurdles that have been long-standing challenges for the industry. One of the primary concerns has been the substantial material wastage and inefficiencies associated with these conventional approaches. The cutting and shaping processes used in conventional wooden cabinet systems result in a considerable amount of discarded material, leading to increased costs and an adverse impact on the environment.
Furthermore, the manual assembly of panels in traditional cabinet construction can often lead to alignment errors. These errors can compromise the overall quality and durability of the cabinets, which may require additional resources for corrections or replacements. As a consequence, production costs escalate, and the level of complexity involved in manufacturing increases.
To address these pressing issues, there has been an increasing demand for cabinet manufacturing techniques that are both eco-friendly and cost-effective. There is a desire for innovative solutions that can minimize material wastage, optimize production processes, and offer greater design flexibility. This has led to a quest for a novel cabinet construction method that not only reduces environmental impact but also delivers durable and aesthetically pleasing cabinets.
In this context, the need for a modular cabinet system that simplifies the assembly process and ensures precise alignment of components has become evident. Such a system would enable efficient manufacturing, leading to cost reductions and a more sustainable approach to cabinet production. A modular system allows for easier customization and adaptation to various design requirements, making it highly versatile and suitable for diverse applications, including residential, commercial, industrial, and architectural spaces.
The demand for storage solutions that align with eco-friendly practices extends beyond individual households to commercial establishments, industries, and architectural projects. Businesses are increasingly seeking environmentally responsible methods to meet their storage needs, aligning with the broader global push towards sustainability.
The development of a cabinet manufacturing method that addresses these concerns and caters to the demand for eco-friendly and cost-effective solutions has become essential. By reducing material wastage, optimizing production processes, and providing design flexibility, such an innovative approach would revolutionize the cabinet industry and set new standards for environmentally conscious manufacturing practices. As consumers and businesses alike prioritize sustainability, this novel cabinet construction method would prove to be a game-changer, meeting the evolving needs of modern society.
The present invention addresses the problems of the existing state of the art and describes a skeleton assembly cabinet system and the method of its construction.
OBJECT OF THE INVENTION
The primary object of the present invention is to provide a cost-effective alternative to traditional cabinet construction methods. By streamlining the production process, reducing manual errors, and utilizing efficient materials, the Skeleton Assembly Cabinet System aims to achieve cost savings for manufacturers and consumers;
The further object of the present invention is to provide robust and durable cabinet structures through the use of composite material, reinforced frames, and steel sheet coverings.
The further object of the present invention is to minimize material wastage during the cabinet manufacturing process by utilizing the composite material and injection moulding technique to optimize the use of resources and reduce environmental impact.
SUMMARY OF THE INVENTION
Embodiments of the present disclosure present technological improvements as solutions to one or more of the above-mentioned technical problems recognized by the inventor in conventional practices and existing state-of-the-art.
This Summary is provided to introduce a selection of concepts in a simplified form that is further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. Further, while certain disadvantages of prior technologies may be noted or discussed herein, the claimed subject matter is not intended to be limited to implementations that may solve or address any or all of the disadvantages of those prior technologies.
The present invention introduces a skeleton assembly cabinet system and the method of its construction.
By an aspect of the present invention, the skeleton assembly cabinet system comprises a composite material, comprising plastic components and glass fibres, processed through injection molding to create joining members and panels. The system includes three types of panels: a front panel for aesthetic coverings, a bottom panel for load-bearing support, and a side panel for maximum load-bearing capacity.
According to further aspects of the present invention, the skeleton assembly cabinet system is reinforced with a robust frame and front/back steel sheet coverings, ensuring enhanced structural integrity and an appealing appearance. L-type and C-type bending techniques enable precise shaping and fitting of components during manufacturing.
The present invention reduces material wastage, decreases production costs, and offers design flexibility, catering to diverse applications in residential, commercial, industrial, and architectural settings. The skeleton assembly cabinet system represents a sustainable, efficient, and cost-effective solution for modern storage needs, marking a significant advancement in the cabinet manufacturing industry.
While the invention has been described concerning specific embodiments, various modifications and alterations can be made without departing from the scope of the invention, as defined by the appended claims.
The objects and the advantages of the invention are achieved by the process elaborated in the present disclosure.

BRIEF DESCRIPTION OF DRAWINGS:
The accompanying drawings constitute a part of this specification and illustrate one or more embodiments of the invention. Preferred embodiments of the invention are described in the following concerning the drawings, which are for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same.
For simplicity and clarity of illustration, the drawing figures illustrate the general manner of construction, and descriptions and details of well-known features and techniques may be omitted to avoid unnecessarily obscuring the invention. Additionally, elements in the drawing figures are not necessarily drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of embodiments of the present invention. The same reference numerals in different figures denotes the same elements.
In the drawings:
fig. 1 illustrates the type 1 panel in accordance with the embodiments of the present invention;
fig. 2 illustrates exploded view of the type 3 panel in accordance with the embodiments of the present invention;
fig. 3 illustrates the joining member used in the skeleton assembly in accordance with the embodiments of the present invention;
fig. 4 illustrates the total cabinet assembly in accordance with the embodiments of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
The following detailed description illustrates embodiments of the present disclosure and ways in which the disclosed embodiments can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognize that other embodiments for carrying out or practising the present disclosure are also possible.
The present invention describes a skeleton assembly cabinet system and the method of its construction.
The skeleton assembly cabinet system is a novel and versatile method for constructing cabinets and other modular structures using sheet bending technology and composite material. This invention addresses the challenges of traditional cabinet construction, such as high material wastage, labor-intensive processes, limited design flexibility, and environmental impact.
In an embodiment, the present invention utilizes a composite material to fabricate the various components of the cabinet system. The composite material has a base polymer selected from the group of PP (polypropylene), ABS (acrylonitrile butadiene styrene), Nylon, HDPE (High-Density Polyethylene), constituting 62.5% to 82.5% of the composite material; glass filler, providing added strength and rigidity to the composite material, constituting 15% to 25% of the composite material; and talc filler, enhancing stiffness and dimensional stability, constituting 2.5% to 5% by weight of the composite material. By blending these materials, the composite achieves a balance between lightweight and durable characteristics.
According to further embodiments of the present invention, the composite material is processed using an injection moulding technique. In this process, the molten composite compound is introduced into a mould cavity under high pressure, where it cools and solidifies, taking the shape of the desired cabinet components. The parameters for the injection moulding process include a melting temperature range of 250 to 350 degrees Celsius and a pressure range of 300 to 800 bars.
In another embodiment of the present invention, the cabinet system consists of three types of panels, each serving a specific function. These panels, along with the joining members, are fabricated using the composite material via the injection moulding process.
Type 1 Panel (Front Panel):
The Type 1 Panel serves as the front or 'facia' of the cabinet. It is a vertical non-load bearing member that provides coverings for the cabinet system and delivers a flat surface finish. Its main purpose is aesthetic, offering a visually appealing appearance.
Type 2 Panel (Bottom/Shelf Panel):
The Type 2 Panel functions as the bottom or shelf of the cabinet. It is a horizontal load-bearing member that supports the weight of the countertop and other items placed on it. The Type 2 Panel is designed to offer structural stability and durability.
Type 3 Panel (Side Panel/Main Panel):
The Type 3 Panel acts as the side or main panel of the cabinet. It bears the maximum load of lateral and transversal forces exerted by hardware components in dynamic and static states. The Type 3 Panel is a vertical load-bearing member that also supports the weight of the countertop.
The skeleton assembly cabinet system of the present invention relies on a robust frame to provide structural integrity to the cabinets. Additionally, to enhance both durability and aesthetic appeal, the frame is covered with a Pre-Painted Galvalume, Powder coated, polyurethane-coated, or pre-painted galvanized steel sheet metal. The steel sheet has a thickness ranging from 0.3 to 0.8mm, a yield strength of 160 to 220 MPa, and an ultimate tensile strength of 400 to 480 MPa. The metal sheet is bent over the frame, providing a visually appealing surface finish and overall appearance.
L-type and C-type Bending Techniques:
The further processing of the main frame and the facia involves the use of L-type and C-type bending techniques. These techniques enable precise shaping and fitting of the components, contributing to the modular and efficient assembly of the cabinets.
According to an embodiment of the present invention, the assembly process of the Skeleton Assembly Cabinet System consists of the following steps:
Based on the dimensions of the chosen layout, the Type 3 Panels are mechanically joined with the joining members. This step sets up the basic structure and support for the cabinets.
Once the Type 3 Panels have been assembled with the joining members, the Type 2 Panels are fixed in place for each cabinet. The Type 2 Panels support the countertop and other items placed on the bottom shelf.
The hardware components, such as hinges, hydraulic mechanisms, lift-ups, and other accessories, are installed within the carcass and the Type 1 Panel. This step ensures that the cabinet is equipped with all the necessary functional elements.
The hardware-equipped Type 1 Panels are integrated into the carcass, according to the configuration of the hardware components. This step completes the assembly process, resulting in a fully functional Skeleton Assembly Cabinet.
The Skeleton Assembly Cabinet System offers numerous advantages over traditional cabinet construction methods. With reduced material waste, minimized manual alignment errors, and enhanced design flexibility, it presents a superior and sustainable manufacturing process for cabinets and other modular structures. Its adaptability to various applications, including residential, commercial, industrial, and architectural, positions it as a highly versatile and eco-friendly solution for modern storage needs.
These embodiments are provided to demonstrate the various aspects and features of the apparatus for mixing ingredients and its method of operation. The invention is not limited to these specific embodiments and can be implemented in different configurations and variations without departing from the scope of the invention as defined in the claims.
, Claims:We Claim:
1. A skeleton assembly cabinet system, the said cabinet system comprising:
- a composite material consisting of plastic components and glass fibres;
- three types of panels, including a type 1 panel, a vertical non-load-bearing member that serves as a front panel and provides coverings for the cabinet system; a type 2 panel, a horizontal load-bearing member serving as a bottom or shelf panel and designed to support the weight of the countertop and other items; a type 3 panel, being a vertical load-bearing member serves as a side or main panel, and bears maximum lateral and transversal forces exerted by hardware components and supporting the weight of the countertop;
- a robust frame supplemented with front and back steel sheet coverings;
characterized by steel sheet coverings having a thickness ranging from 0.3 to 0.8mm, a yield strength of 160 to 220 MPa, and an ultimate tensile strength of 400 to 480 MPa, providing enhanced structural integrity and aesthetic appeal; and use of L-type and C-type bending techniques in processing said robust frame and type 1 panel, enabling precise shaping and fitting of components.
2. The skeleton assembly cabinet system as claimed in Claim 1, wherein the composite material has a base polymer selected from the group of PP (polypropylene), ABS (acrylonitrile butadiene styrene), Nylon, HDPE (High-Density Polyethylene), constituting 62.5% to 82.5% of the composite material; glass filler, providing added strength and rigidity to the composite material, constituting 15% to 25% of the composite material; and talc filler, enhancing stiffness and dimensional stability, constituting 2.5% to 5% by weight
3. The skeleton assembly cabinet system as claimed in Claim 1, wherein said hardware components, including hinges, hydraulic mechanisms, and lift-ups, are installed within the carcass and said Type 1 Panel.
4. A method of constructing a skeleton assembly cabinet system, the said method comprising the steps of:
- formulating a composite material consisting of a base polymer, a glass filler and talc filler;
- fabricating a plurality of joining members and panels from said composite material via an injection moulding process, wherein said joining members provide structural support for said panels;
- employing L-type and C-type bending techniques to process a robust frame and a Type 1 Panel, said bending techniques enabling precise shaping and fitting of components;
- assembling said Type 3 Panels with said joining members, forming the basic structure and support for the cabinets;
- fixing said Type 2 Panels in place for each cabinet to support the weight of the countertop and other items;
- installing hardware components within the carcass and the Type 1 Panel;
- integrating hardware-equipped Type 1 Panel into the carcass, based on the configuration of the hardware components, to complete the assembly process;
characterized by the injection moulding process introducing the molten composite material into a mould cavity under a pressure range of 300 to 800 bars and a melting temperature range of 250 to 350 degrees Celsius.