Description:DESCRIPTION OF INVENTION
FIELD OF INVENTION
The invention pertains to the field of cabinetry and storage solutions, specifically targeting the design and construction of modular cabinet systems for a wide range of applications.
BACKGROUND OF THE INVENTION
Traditional cabinet systems have been a staple of storage solutions for decades. They are primarily constructed from wood, and while they serve their purpose, they have several limitations that have created a need for innovation in this field.
Traditional wooden cabinets, although widely used, are not without their challenges. They tend to be susceptible to various forms of wear and tear, such as scratches, dents, and warping over time. These issues can compromise the structural integrity of the cabinets and their overall lifespan. Additionally, wood-based cabinets are prone to problems like fungal growth, rotting, and termite infestations, which significantly reduce their durability and reliability.
One of the fundamental issues with conventional cabinet systems is their limited flexibility and customization options. These cabinets often come in fixed sizes and designs, making them less adaptable to the specific needs of different spaces and uses.
In the construction industry, the efficient use of materials is becoming increasingly important due to environmental concerns. Traditional cabinet systems can be wasteful, leading to a higher consumption of resources and increased environmental impact.
Industrial and commercial environments often demand highly durable cabinet solutions. Cabinets must withstand various challenging conditions and resist moisture, corrosion, and other environmental factors. Traditional wooden cabinets may struggle to meet these requirements.
The assembly and maintenance of conventional cabinets can be complex and prone to on-site errors. Simplifying the assembly process and making it more user-friendly was a need, particularly in the context of do-it-yourself (DIY) solutions for quick fixes.
In light of these challenges, there has been a growing need for innovative cabinet systems that can address these issues. The present invention addresses the challenges in the traditional cabinet systems and describes a durable and customizable modular cabinet system.
OBJECT OF THE INVENTION
The primary object of the invention is to provide a cabinet system that excels in terms of durability. It aims to overcome the limitations of traditional cabinets, which are often susceptible to wear and tear, rot, and termite infestations. The invention seeks to create a cabinet that can withstand the challenges of demanding environments and maintain structural integrity over time.
Further object of the present invention is to offer a highly customizable cabinet solution. It is designed to cater to the specific spatial and functional requirements of various commercial and industrial settings.
Further object of the present invention is to minimize on-site errors and improve assembly efficiency, making it suitable for quick fixes and do-it-yourself (DIY) solutions.
These objects collectively reflect the aims of the invention, which is to provide a cabinet system that excels in durability, customizability, material efficiency, assembly convenience, safety, and versatility, thereby addressing the shortcomings of traditional cabinets and meeting the evolving needs of modern storage solutions.
SUMMARY OF THE INVENTION
Embodiments of the present disclosure present technological improvements as solution to one or more of the above-mentioned technical problems recognized by the inventor in conventional practices and existing state of the art.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. Further, while certain disadvantages of prior technologies may be noted or discussed herein, the claimed subject matter is not intended to be limited to implementations that may solve or address any or all of the disadvantages of those prior technologies.
The present invention discloses a durable and customizable modular cabinet system.
The modular cabinet system presented in this invention addresses the limitations of conventional cabinet solutions. It redefines storage solutions, offering versatility, customizability, and enhanced durability, making it an ideal choice for diverse commercial and industrial applications.
In accordance with an aspect, the cabinet's core frame is constructed from a composite material consisting of polypropylene (PP), acrylonitrile butadiene styrene (ABS), Nylon, High-Density Polyethylene (HDPE), and glass fibers. The glass fibers, with proportions varying from 1% to 40% by weight and lengths between 0.5mm and 4mm, provide exceptional strength and moisture resistance, addressing the challenges that traditional cabinets face.
In accordance with further aspect, the cabinet’s construction involves the use of injection molding, ensuring a solid and moisture-resistant foundation. This process streamlines production and reinforces the structural integrity of the cabinet.
In accordance with further aspect of the present invention, efficiency and stability are further achieved through the incorporation of various joining mechanisms, including goal profiles, J profiles, wiring caps, runner sliders, and snap fittings. These mechanisms enhance the cabinet's structural integrity, making it suitable for a range of demanding environments.
In accordance with further aspect of the present invention, it offers different panel configurations, each tailored for specific functions. These configurations include front panels (Type 1) that serve as coverings, top/bottom/shelf panels (Type 2) designed for load-bearing tasks, and side panels (Type 3) built to withstand lateral and transversal forces.
In accordance with further aspect of the present invention, the assembly process is simplified, with metallic pipes used to create dimensioned panels. The cabinet’s assembly configurations are complemented by sheet metal with bending technology, filler material for gap-filling, and unique corner caps for enhanced aesthetics and safety.

The modular cabinet system delivers a versatile and reliable storage solution that seamlessly integrates advanced composite materials, efficient joining mechanisms, and customizable panel configurations.
The objects and the advantages of the invention are achieved by the process elaborated in the present disclosure.
BRIEF DESCRIPTION OF DRAWINGS:
The accompanying drawings constitute a part of this specification and illustrate one or more embodiments of the invention. Preferred embodiments of the invention are described in the following with reference to the drawings, which are for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same.
For simplicity and clarity of illustration, the drawing figures illustrate the general manner of construction, and descriptions and details of well-known features and techniques may be omitted to avoid unnecessarily obscuring the invention. Additionally, elements in the drawing figures are not necessarily drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of embodiments of the present invention. The same reference numerals in different figures denotes the same elements.
In the drawings:
Fig. 1 illustrates cabinet panel constructed in accordance with the embodiments of the present invention;
Fig. 2 illustrates main frame of Type 3 panel in accordance with the embodiments of the present invention.
Fig. 3 illustrates type 1 in accordance with the embodiments of the present invention
Fig. 4 illustrates exploded view of Type 3 Panel in accordance with the embodiments of the present invention
DETAILED DESCRIPTION OF THE INVENTION
The following detailed description illustrates embodiments of the present disclosure and ways in which the disclosed embodiments can be implemented. Although some modes of carrying out the present disclosure have been disclosed, those skilled in the art would recognize that other embodiments for carrying out or practising the present disclosure are also possible.
The present invention describes a durable and customizable modular cabinet system designed to overcome the limitations of conventional cabinet systems. Tailored for use in both commercial and industrial settings, this innovation offers a highly versatile, fully customizable, and exceptionally durable storage solution. By integrating cutting-edge materials, efficient assembly methods, and innovative features, this cabinet system redefines functionality and sustainability in the field of storage solutions.
One embodiment of the invention involves the use of advanced composite materials for the construction of cabinet components. The core frame of the cabinet system is made from a composite material composed of PP (polypropylene), ABS (acrylonitrile butadiene styrene), Nylon, HDPE (High-Density Polyethylene), and glass fibers. The proportion of glass fibers varies from 1% to 40% by weight and lengths between 0.5mm and 4mm. The remaining percentage comprises PP, ABS, Nylon, and HDPE. This composite material offers exceptional strength, durability, and moisture resistance, making it ideal for demanding environments.
According to another embodiment of the present invention, injection molding is employed to create the robust frame. In this process, the molten composite material is introduced into a mold cavity, and injection molding parameters involve a melting temperature ranging from 250 to 350 degrees Celsius and a pressure range of 300 to 800 bars. This injection molding process ensures the seamless integration of the composite material, resulting in a sturdy and reliable foundation for the cabinet.
According to further embodiment of the present invention, the cabinet configuration in this invention is equipped with a joining mechanism that enhances stability and structural integrity. This mechanism includes goal profiles (9) or J profiles (10), joining configurations, wiring caps (6), runner sliders, snap fittings, and other joining mechanisms. These components are carefully designed and assembled to create a stable and robust cabinet structure, ensuring that the cabinet maintains its integrity even under dynamic or static loads.
According to further embodiment of the present invention, the cabinet system offers various panel types, each serving specific functions:
Type 1 Panel (Front Panel): This panel, also known as the facia, serves as a vertical non-load-bearing member. Its primary function is to provide coverings for the cabinet system and a flat surface finish.
Type 2 Panel (Top/Bottom/Shelf Panel): These panels function as horizontal load-bearing members, responsible for carrying the weight of the countertop and various objects placed on the shelves. The composite frame of these panels features solid surfaces on the upper side and hollow sections on the lower side, providing strength and a smooth surface finish.
Type 3 Panel (Side Panel): The side panel, also known as the main panel, is a vertical load-bearing member that bears the maximum load of lateral and transversal forces exerted by hardware components in both dynamic and static states. The main frame is designed with interconnected trusses to augment its load-bearing capacity.
According to further embodiment of the present invention, two or three metallic pipes, depending on the panel height requirements, are assembled with the main panel configuration. Joining configurations, goal profiles, wiring caps, runner sliders (if required), and snap fittings prepared from the composite materials are meticulously integrated to form a stable and sturdy structure. To complete the assembly, sheet metal with bending technology (L or C type) is attached to one side of the frame, and filler material is utilized to fill gaps and provide rigidity. The other side is covered entirely with another sheet metal, giving the cabinet a smooth surface finish and an appealing look.
To enhance both aesthetics and safety, unique corner caps are utilized. These corner caps reduce the sharpness of cabinet corners, making them visually pleasing and safer for users. This embodiment addresses the need for visually appealing cabinet design and user safety, particularly in spaces where people frequently interact with the cabinets.
The modular cabinet system described in this invention offers seamless integration, infinite flexibility, and exceptional durability, making it an ideal solution for various commercial and industrial applications. These embodiments demonstrate the versatility and advanced features of the system, making it a significant advancement in the field of cabinetry and storage solutions.
These embodiments are provided to demonstrate the various aspects and features of the durable and customizable modular cabinet system. The invention is not limited to these specific embodiments and can be implemented in different configurations and variations without departing from the scope of the invention as defined in the claims.
, Claims:CLAIMS:
We Claim:
1. A durable and customizable modular cabinet system, the said system comprising:
- a frame (2) constructed from a composite material comprising polypropylene (PP), acrylonitrile butadiene styrene (ABS), Nylon, High-Density Polyethylene (HDPE), and glass fibers;
- an assembly mechanism for joining cabinet components;
- a panel configurations for specific functions, including a front panel (Type 1), top/bottom/shelf panels (Type 2), and side panels (Type 3);
- a smooth surface finish consisting of sheet metal with bending technology, covering one side of the frame, and filler material for gap-filling, resulting in a smooth and visually appealing exterior;
- a corner cap to reduce the sharpness of cabinet corners;
characterized by a load-bearing panel configuration for cabinet systems, including top/bottom/shelf panels (Type 2), featuring solid upper surfaces and hollow lower sections for carrying the weight of countertops and objects on shelves.
2. The modular cabinet system as claimed in claim 1, wherein the composite material has a base polymer selected from the group of PP (polypropylene), ABS (acrylonitrile butadiene styrene), Nylon, HDPE (High-Density Polyethylene), constituting 62.5% to 82.5% of the composite material; glass filler, providing added strength and rigidity to the composite material, constituting 15% to 25% of the composite material; and talc filler, enhancing stiffness and dimensional stability, constituting 2.5% to 5% by weight of the composite material.
3. The modular cabinet system as claimed in Claim 1, wherein the assembly mechanism for modular cabinets, including goal profiles (9), J profiles (10), wiring caps (6), runner sliders, and snap fittings, designed to enhance stability and structural integrity in cabinet construction.
4. The modular cabinet system as claimed in claim 1, wherein the composite material is formed using an injection moulding process, with parameters including a melting temperature ranging from 250 to 350 degrees Celsius and a pressure range of 300 to 800 bars.
5. The modular cabinet system as claimed in claim 1, wherein the glass fiber has length ranging from 0.5mm to 4mm.