Description:FORM 2

THE PATENT ACT 1970
(39 of 1970)
&
THE PATENTS RULES, 2003

COMPLETE SPECIFICATION
(See Section 10, and rule 13)

TITLE OF THE INVENTION

TWO OR MORE FOR ONE TWISTING MACHINE AND METHOD THEREOF

APPLICANT(S)
NAME: ALCONE TEX ENGINEERING PVT. LTD.
NATIONALITY: INDIAN SMALL ENTITY
ADDRESS: 108/109, DARSHAN INDUSTRIES ESTATE, NR. AMRUT UDYOG NAGAR, OPP. J. B .DIAMOND SCHOOL, KAMREJ ROAD, SURAT

The following specification particularly describes the invention and the manner in which it is to be performed

TWO OR MORE FOR ONE TWISTING MACHINE AND METHOD THEREOF

[001] FIELD OF THE INVENTION
[002] Embodiments of the present invention pertain to the realm of twisting machine and, more specifically, to a two or more for one strand fiber twisting machine.
[003] DESCRIPTION OF RELATED ART
[004] Twisting machines are used in textile production to twist or spin fibers together to create yarns, ropes, cords, and other materials. Twisting technology allows, by means of a twist, to tie together two or more threads around their longitudinal axis. This operation produces yarn with greater resistance, greater regularity and particular appearance.
[005] The convention two for one twisting machine use more gears to twist fibers which makes machine more complex and utilize more electricity to run the gears. Further, the conventional two for one twisting machine use round bright bars which makes more noise and create more vibration while twisting the fibers.
[006] Therefore, there is a pressing need to address the above mentioned problems, the present invention comes up with the solution to manufacture a twisting machine with less gears and vibration less.
[007] SUMMARY OF THE INVENTION
[008] Embodiments in accordance with the present invention provide an A twisting machine, comprising, a raw fiber cops where raw fibers are winded, a package center fixed at the bottom of the cops, a drum in contact with the package center, a belt to rotate the package center toward drum, so as to rotate the fiber, a spindle port fixed with a spindle pulley to twist the fibers together evenly and efficiently, a 3 gear structure to twist the machine from high to low and low to high, a pipe to assemble different parts of the twisting machine, and a chamber to keep final twisted fibre.
[009] Another embodiment of the present invention provide a method for twisting fiber through twisting machine comprising the step of, winding raw fibers at a raw fiber cops, feeding raw fiber by a package centre, rotating the package center by belt towards a drum to rotate the fiber, twisting the fiber by a spindle port fixed with a 3 gear structure to twist the machine from high to low and low to high, removing noise by a pipe to assemble different parts of the twisting machine; and keeping final twisted fibre at a chamber.
[0010] The objective of the present invention is to provide a vibration less two or more for one twisting machine.
[0011] The another objective of the present invention is to provide a less complex two or more for one twisting machine.
[0012] The another objective of the present invention is to provide a two or more for one twisting machine which consume less electricity.
[0013] The another objective of the present invention is to provide a two or more for one twisting machine which is easy to install.
[0014] The another objective of the present invention is to provide a two or more for one twisting machine which user friendly.
[0015] These and other advantages will be apparent from the present application of the embodiments described herein.
[0016] The preceding is a simplified summary to provide an understanding of some embodiments of the present invention. This summary is neither an extensive nor exhaustive overview of the present invention and its various embodiments. The summary presents selected concepts of the embodiments of the present invention in a simplified form as an introduction to the more detailed description presented below. As will be appreciated, other embodiments of the present invention are possible utilizing, alone or in combination, one or more of the features set forth above or described in detail below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and still further features and advantages of embodiments of the present invention will become apparent upon consideration of the following detailed description of embodiments thereof, especially when taken in conjunction with the accompanying drawings, and wherein:
[0018] Figure 1A & 1B depicts a conventional twisting machine System;
[0019] Figure 2 depicts a twisting machine structure according to an embodiment of the present invention;
[0020] Figure 3A & 3B depicts a 3 gear for a twisting machine structure, according to an embodiment of the present invention; and
[0021] The headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description or the claims. As used throughout this application, the word "may" is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Similarly, the words “include”, “including”, and “includes” mean including but not limited to. To facilitate understanding, like reference numerals have been used, where possible, to designate like elements common to the figures. Optional portions of the figures may be illustrated using dashed or dotted lines, unless the context of usage indicates otherwise.
DETAILED DESCRIPTION OF THE INVENTION
[0022] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.
[0023] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.
[0024] As used herein, the singular forms “a”, “an”, and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.
[0025] The term “fibers” include “yarn”, “thread”, “fabric”, or the like.
[0026] Figure 1 depicts 1A & 1B depicts a conventional twisting machine System. As shown in Fig. 1A, the conventional twisting machine are assembled up with a round solid bar which are inefficient to control the vibration of the machine while twisting the fibre. Further, Fig. 1B shows a 5 gears which are fixed at the end of the conventional twisting machine shown in Fig. 1A. These five gears twist fibers from hig to low and low to high. As shown in Fig. 1B these gears are kept under the oil for greecing and friction purpose. The conventional twisting machine are more complex, consume lots of electricity and create more vibration and noise while twisting the fibres.
[0027] Figure 2 depicts a twisting machine structure according to an embodiment of the present invention, the twisting machine 10 comprising a raw fiber cops 12 where raw fibers are winded, the bottom of the cops 12 are fixed across a package centre 14, the package centre is fitted over a spindle port 16 and the spindale port is fixed with a spindle pulley 18.
[0028] The spindle helps to twist the fibers together evenly and efficiently. As the spindle rotates, the fibers are drawn out and twisted together by the motion of the whorl or package centre, which helps to create a consistent and strong yarn. The spindle hold the bobbin tightly to prevent slacking during its revolution and turns the bobbin at a constant speed to winding the yarn on to the bobbin. Capacity of bobbin or ring frame is determined by the number of spindle.
[0029] The different parts of the twisting machine are assembled altogether with the help of pipe 24 which is cylindrical in shape and hollow from inside. The pipe 24 is filled with cement, conceret and sand to make the whole twisting machine vibration less while twisting the fibres. The filled pipe 24 makes machine heavier so that when machine is twisting the fibres, the machine did not generate any noise and vibration. This will help to create a consistent and strong yarn.
[0030] The twisting machine further comprising a drum 22 and a belt 26, the drum 22 is in contact with the package, the belt (26) rotate the package center toward drum, so as to rotate the fiber . As the drum rotates, the groove provides the traverse movement to the fibers, which gives width to the package. Then the final twisted fibre move to a chamber 20.
[0031] Figure 3A & 3B depicts a 3 gear structure for a twisting machine structure, according to an embodiment of the present invention, the 3-gear structure is attached at the end point of the twisting machine shown in fig. 2. The three gears help to twist the machine from high to low and low to high. The direction of the twist may be to the right, described as Z twist, or to the left, described as S twist. As shown in 3B, during Z twist the gears move in an anti-clockwise direction and in S twist the gears move toward the clockwise direction. The raw fibers which is in the cops 12 are twisted to Z & S twist as per the requirement of the customer. Like if the raw fiber which is already in Z direction and as per the customer requirement & quality of fibers the customer wants to twist in S direction, as per the required TPM. Then the A & B are fixed according to the requirement of the TPM and with the help of a belt the D gear shifter from Z To S direction.
[0032] The twist per minute is calculated by below formula:

A & B: No. of teeths of A & B Gears
[0033] Following chart 1, shows how the TPM is calculated based on the no. of teeth of A & B gears:

CHART I
[0034] Following chart II & III describe about the diameter of drum & spindle pulley :


CHART II CHART III

[0035] As shown in Chart II if the diameter of Spindle Pulley is 25, then fixed gears of 12 & 36 teeth applied. If the diameter of the Spindle pulley change to 22.5 then gears of 12 & 32 teeth applied. This is totally depend on the customer needs and the requirement of the fibers.
[0036] Chart III shows about different type of gears as per the quality of the package. Chart III shows diffrenet type of gears and chain and their values of the teeths of the gears as per the quality (hard & soft) of the fibers.
[0037] A method for twisting fiber through twisting machine 10, comprising the step of, winding raw fibers at a raw fiber cops (12), feeding raw fiber by a package centre (14), rotating the package center by belt (26) towards a drum (22) to rotate the fiber, twisting the fiber by a spindle port (16) fixed with a 3 gear structure to twist the machine from high to low and low to high, removing noise by a pipe (24) to assemble different parts of the twisting machine (10); and keeping final twisted fibre at a chamber (20).
[0038] While the invention has been described in connection with what is presently considered to be the most practical and various embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
[0039] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope the invention is defined in the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements within substantial differences from the literal languages of the claims.

, Claims:
WE CLAIM:
1. A twisting machine (10), comprising:
a raw fiber cops (12) where raw fibers are winded;
a package centre (14) fixed at the bottom of the cops (12);
a drum (22) in contact with the package center (14);
a belt (26) to rotate the package center toward drum, so as to rotate the fiber;
a spindle port (16) fixed with a spindle pulley (18) to twist the fibers together evenly and efficiently;
a 3 gear structure to twist the machine from high to low and low to high;
a pipe (24) to assemble different parts of the twisting machine (10);
and
a chamber (20) to keep final twisted fibre.

2. The twisting machine (10), as claimed in claim 1, wherein the spindle rotates the fibers are drawn out and twisted together by the motion of the package centre (14), to create a consistent and strong yarn.
3. The twisting machine (10), as claimed in claim 1, wherein the pipe (24) is hollow from inside filled with cement, conceret and sand to make twisting machine (10) heavier to reduce vibration and noise while twisting the fibres.
4. The twisting machine (10), as claimed in claim 1, wherein the 3 gear structure includes Z twist and S twist wherein during Z twist the gears move in an anti-clockwise direction and in S twist the gears move toward the clockwise direction as per the quality of fibers, TPM requirment and cutomer requirement.
5. The twisting machine (10) as claimed in claim 4, wherein the TPM is calculated by below formula:

A & B: No. of teeths of A & B Gears
6. The twisting machine (10) as claimed in claim 1, wherein “fibers” include “yarn”, “thread”, “fabric”, or the like..
7. A method for twisting fiber through twisting machine 10, comprising the step of:
winding raw fibers at a raw fiber cops (12);
feeding raw fiber by a package centre (14);
rotating the package center by belt (26) towards a drum (22) to rotate the fiber;
twisting the fiber by a spindle port (16) fixed with a 3 gear structure to twist the machine from high to low and low to high;
removing noise by a pipe (24) to assemble different parts of the twisting machine (10); and
keeping final twisted fibre at a chamber (20).

Dated this 27th day of December 2023.

Md. AZHARUDDIN
AGENT FOR THE APPLICANTS
IN/PA No. 3823