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A Battery Pack With A Vent Structure

Abstract: The present invention provides a battery pack (100) comprising a plurality of cells (not shown), a housing (102) configured to house at least the plurality of cells, and other components of the battery pack (100). The housing (102) comprises a top cover (102a) to cover an upper portion of the battery pack (100). The top cover (102a) is configured with a first depressed portion (106) on an upper portion of the top cover (102a). The first depressed portion (106) is configured to accommodate a venting structure (104). The venting structure (104) is configured to direct gases from an internal region of the battery pack (100) to an external atmosphere.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
05 February 2023
Publication Number
32/2024
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
Parent Application

Applicants

TVS Motor Company Limited
Jayalakshmi Estate, No 29 (Old No 8), Haddows Road
TVS Motor Company Limited
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006

Inventors

1. GOPINATH SOKKA HARIRAM
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006
2. PRAMlLA NlLESHWAR RAO
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006

Specification

Description:FIELD OF THE INVENTION
[0001] The present invention relates to a battery pack. More particularly but not exclusively the present subject matter relates to thermal management of the battery pack by degassing of the battery pack.
BACKGROUND OF THE INVENTION
[0002] With the advancement in technology, an electric or a hybrid electric vehicle makes use of one or more power sources to drive the vehicle. The one or more powers source is a battery pack to provide power to run a motor which in turn runs one or more wheels of the vehicle. The one or more power sources in such hybrid electric vehicles are prone to damage due to increase in temperature as the usage increases.
[0003] The increase in temperature of the battery pack leads to poor performance of the vehicle and causes thermal runaway, which creates an unsafe driving condition for a user. Thermal runaways are caused due to an abnormal increase in temperature inside the battery pack which may lead to melting or excessive damage to a plurality of cells of the battery pack and may even cause the plurality of cells of the battery pack to explode. There is a greater risk of fire and explosion, caused due to the chemical reactions taking place inside the battery pack.
[0004] In the case of charged Li-ion cells with high energy density, the thermal runaway is a fast, violent, self-accelerating chemical reaction of electrodes and electrolyte which releases high amounts of heat and gas. A better cooled battery pack ensures the welfare and safety of the user and as well as leads to an increase in durability and health of the plurality of cells of the battery pack.
[0005] Existing small cell batteries are constrained by housing of the battery pack. When a small cell Li-ion battery pack is charged, it causes the electrodes to expand. The expansion results in added mechanical stress on the electrodes, which leads to a shorter life cycle of the battery pack. Moreover, due to the increased need of storage capacity of the battery pack, additional active anode and cathode materials are inserted into the housing of the battery pack, which further contributes to an increase in mechanical stress. Therefore, there is a compromise between performance of the battery pack and capacity of the battery pack.
[0006] Existing large cell batteries are disadvantageous due to safety concerns. The energy released in the large cell of the battery that are undergoing thermal runaway is directly proportional to the amount of an electrolyte available in the plurality of cells. The amount of electrolyte for larger cells is substantially greater than smaller cells, thereby large cell batteries can gain more momentum during thermal runaway which makes them less secure. Once a large cell is in thermal runaway mode, the heat generated by the cell triggers a thermal runaway reaction in the adjacent plurality of cells, causing the battery pack to be explode, with massive destruction to peripheral devices.
[0007] Conventionally, battery packs are sealed in a housing to ensure that the battery pack is waterproof and dustproof, since interference of foreign particles in the battery pack may adversely affect the performance of the battery pack. However, altitude changes can affect the battery pack, causing abnormal changes in internal pressure and external pressure of the battery pack. Substantially high or low air pressure inside the battery pack may cause structural damage to the sealing surface of the battery pack, resulting in battery pack failure.
[0008] In addition to this, thermal runaways create build-up of pressure and gasses in the battery pack. Such pressure must be relieved to avoid damage and explosion due to thermal runaway. Therefore, a compromise must be met between sealing of the battery pack and relieving pressure inside the battery pack.
[0009] In general, a venting structure is provided on a side portion of the housing to evacuate pressure from an internal region of the battery pack. The heated gas and the air inside the battery pack tends to rise upwards towards the top of the battery pack due to high temperature. Therefore, the venting structure at the side cover of the housing of the battery pack does not enables fluent or easy escape of the heated gas from the inside region of the battery pack to the outside atmosphere.
[00010] Furthermore, a phase change material (PCM) is used in the battery pack. The PCM is a semi solid material which extracts heat from the plurality of cells, thus assists in maintaining optimum temperature of the battery pack for efficient functioning. When the temperature of the battery pack increases, the PCM changes its state from the semi solid to a liquid state. Due to which the side covers come in contact with the liquid PCM. Thus, the venting structure at the side cover of the housing, also comes in contact with the liquid PCM, which makes it further difficult for the venting structure to enable easy passage of the gases from the internal region of the battery pack to an external atmosphere.
[00011] Further limitations and disadvantages of conventional and traditional approaches will become apparent to one of skill in the art, through comparison of described systems with some aspects of the present disclosure, as set forth in the remainder of the present application and with reference to the drawings.
SUMMARY
[0002] The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
[0003] According to embodiments illustrated herein, the present invention provides a battery pack comprising a plurality of cells, a housing configured to house at least the plurality of cells. The housing comprises a top cover to cover a top portion of the battery pack. The top cover is configured with a first depressed portion on an upper portion of the top cover. The first depressed portion is configured to accommodate a venting structure, wherein the venting structure is configured to direct gases from an internal region of the battery pack to an external atmosphere. The top cover has a left portion, and a right portion, wherein the first depressed portion for accommodating the venting structure is disposed at a portion opposite to a connector of the battery pack, wherein the connector is disposed at one of the left portions, and the right portion.
[0004] Furthermore, the venting structure also comprises a top portion, an intermediary portion, and a base portion, wherein the intermediary portion is configured with one or more opening structures configured to direct gases from the internal region of the battery pack to the external atmosphere.
[0005] As per an embodiment of the present invention, a depth of the first depressed portion is configured to form a flushed profile or a continuous profile with the base portion of the venting structure. More specifically, the depth of the first depressed portion is substantially equal to the base portion of the venting structure. The intermediary portion of the venting structure is disposed at an equal or at a higher level to a non-depressed portion of an upper portion of a top cover. As per yet another embodiment of the present invention, the depth of the first depressed portion is configured to be in a range of 2 millimeter-3 millimetre.
[0006] As per an embodiment of the present invention, the upper portion of the top cover comprises a second depressed portion at a proximity to a connector of the battery pack. The second depressed portion is configured to accommodate a first thermal management structure such as a heat sink structure of the battery pack.
[0007] As per an embodiment of the present invention, the top cover being made of aluminium material. The housing of the battery pack is configured to accommodate a BMS, a bus bar, plurality of interconnectors, and other components related to the battery pack. The housing comprises the top cover, one or more side cover, and a bottom cover.
[0008] According to embodiments illustrated herein, the present invention also discloses a top cover for the battery pack, wherein the top cover is configured with a first depressed portion on an upper portion of the top cover. The first depressed portion being configured to accommodate a venting structure. The venting structure is configured to direct gases from an internal region of the battery pack to an external atmosphere.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
[00010] Figure 1 illustrates a battery pack, in accordance with some embodiments of the present disclosure.
[00011] Figure 2 illustrates a top view of the battery pack, in accordance with some embodiments of the present disclosure.
[00012] Figure 3 illustrates a perspective view of the top cover of the housing of the battery pack, in accordance with some embodiments of the present disclosure.
[00013] Figure 3 (a) illustrates a perspective view of a depressed portion of the top cover of the housing of the battery pack, in accordance with some embodiments of the present disclosure.
[00014] Figure 4 illustrates a rear view of the top cover of the housing of the battery pack, in accordance with some embodiments of the present disclosure.
DETAILED DESCRIPTION
[00015] The present disclosure may be best understood with reference to the detailed figures and description set forth herein. Various embodiments are discussed below with reference to the figures. However, those skilled in the art will readily appreciate that the detailed descriptions given herein with respect to the figures are simply for explanatory purposes as the methods and systems may extend beyond the described embodiments. For example, the teachings presented and the needs of a particular application may yield multiple alternative and suitable approaches to implement the functionality of any detail described herein. Therefore, any approach may extend beyond the particular implementation choices in the following embodiments described and shown.
[00016] References to “one embodiment,” “at least one embodiment,” “an embodiment,” “one example,” “an example,” “for example,” and so on indicate that the embodiment(s) or example(s) may include a particular feature, structure, characteristic, property, element, or limitation but that not every embodiment or example necessarily includes that particular feature, structure, characteristic, property, element, or limitation. Further, repeated use of the phrase “in an embodiment” does not necessarily refer to the same embodiment.
[00017] The present invention now will be described more fully hereinafter with different embodiments. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather those embodiments are provided so that this disclosure will be thorough and complete, and fully convey the scope of the invention to those skilled in the art.
[00018] The present invention is illustrated with a battery pack. However, a person skilled in the art would appreciate that the present invention is not limited to a battery pack and certain features, aspects and advantages of embodiments of the present invention can be used with other types and forms of energy storage devices or energy storage packs used in conjunction with various types of vehicles such as electric vehicle and plug-in hybrid vehicles as well as other electrical equipment and external electrical loads using a rechargeable energy storage pack. In an embodiment, the electric vehicles, hybrid vehicle, electrical equipment, external electrical load draw electric current from the energy storage pack.
[00019] When the battery pack is used for a long time, or while heavy usage of the battery pack, the plurality of cells tends to generate heat and gasses. If proper degassing of the battery pack is not executed in the battery pack, there are high probability that the battery pack could experience thermal runaway. In case the thermal runaway of the battery pack is not controlled swiftly within optimum time, the battery pack might be prone to explosion or accident-causing severe danger to the surrounding and the user of the battery pack.
[00020] As per known state of art, the degassing of the battery packs can be done by the venting structures. However, the venting structures are disposed such that it fails to enable easy evacuation of the hot gasses from the internal region of the battery due to misaligned direction of the venting structure, and obstructions due to other components of the battery pack. The present invention addresses this exact drawback of the known art by disposing the venting structure which direct gases from an internal region of the battery pack to an external atmosphere in most swift manner, allowing the battery pack to prevent thermal runaway. The inefficient degassing of the battery pack poses a danger of accident and damage which the present subject matter appositely solves.
[00021] Therefore, it is an object of the present subject matter to provide a battery pack comprising of a housing configured to accommodate a venting structure such that the venting structure can swiftly direct the gases from an internal region of the battery pack to an external atmosphere with optimum efficacy, thereby ensuring optimum performance, and durability of the battery pack.
[00022] It is a further object of the present subject matter to provide a top cover for a battery pack, which is configured to accommodate the venting structure that can swiftly direct the gases from an internal region of the battery pack to an external atmosphere with optimum efficacy, thereby ensuring optimum performance, and durability of the battery pack.
[00023] To this end, the present subject matter discloses the battery pack comprising a housing, that is configured to house at least the plurality of cells of the battery pack. The housing comprises a top cover which covers a top portion of the battery pack. The top cover is configured with a first depressed portion on an upper portion of the top cover. The first depressed portion is configured to accommodate a venting structure, wherein the venting structure is configured to direct gases from an internal region of the battery pack to an external atmosphere. Thus, in the case of usage of the battery pack for a longer duration or during heavy usage, the gasses generated at an internal region of the battery pack have high temperature. Due to high temperature of the gases, the gases tend to rise upwards towards the upper portion of the battery pack. Thus, the venting structure which is disposed on the top cover of the battery pack, enables easy and swift evacuation of the heated gases from the internal region of the battery pack to the external atmosphere. Consequently, the battery pack prevents thermal runaway of the battery pack, thereby preventing accidental damages that could arise from the battery pack.
[00024] In accordance with the configuration of the top cover, the top cover has a left portion, and a right portion, wherein the first depressed portion for accommodating the venting structure is disposed at a portion opposite to a connector of the battery pack, wherein the connector is disposed at one of the left portions, and the right portion. The first depressed portion being dipped towards the internal region of the battery pack, thereby does not interfere with the BMS, the bus bar, the plurality of interconnectors and other components of the battery pack. Thus, this also prevents the venting structure from interfering with the other components of the battery pack such as PCM, or electrolytes etc. Consequently, the top cover of the battery pack enables accommodating the venting structure such that the heated gases from the internal region of the battery pack can be directed towards the external atmosphere without obstructions from any other components of the battery pack.
[00025] Furthermore, the venting structure also comprises a top portion, an intermediary portion, and a base portion, wherein the intermediary portion is configured with one or more opening structures configured to direct gases from the internal region of the battery pack to the external atmosphere. The depth of the first depressed portion is configured to form a flushed profile with the base portion of the venting structure. The intermediary portion of the venting structure is disposed at an equal or at a higher level to a non-depressed portion of an upper portion of a top cover. As per yet another embodiment of the present invention, the depth of the first depressed portion is configured to be in a range of 2 millimeter-3 millimetre. The flushed profile of the first depressed portion with the base portion of the venting structure prevents the venting structure from protruding . Thus, this enables easy packaging, and ensuring compactness of the battery pack.
[00026] As per an embodiment of the present invention, the upper portion of the top cover comprises a second depressed portion at a proximity to a connector of the battery pack. The second depressed portion is configured to accommodate a heat sink structure of the battery pack. Since, a MOSFET of the battery pack is disposed in a proximity of the connector, and the MOSFET is in close proximity with the housing of the battery pack thus, the second depressed portion accommodating the heat sink enables evacuation of heat from the MOSFET or other parts of the battery pack to the external atmosphere.
[00027] According to embodiments illustrated herein, the present invention also discloses a top cover for the battery pack, wherein the top cover is configured with a first depressed portion on an upper portion of the top cover. The first depressed portion is configured to accommodate a venting structure. The venting structure is configured to direct gases from an internal region of the battery pack to an external atmosphere. Thus, in the case of usage of the battery pack for a longer duration or during heavy usage, the gasses generated at an internal region of the battery pack have high temperature. Due to high temperature of the gases, the gases tend to rise upwards towards the upper portion of the battery pack. Thus, the venting structure which is disposed on the top cover of the battery pack, enables easy and swift evacuation of the heated gases from the internal region of the battery pack to the external atmosphere. Consequently, the top cover prevents thermal runaway of the battery pack, thereby preventing accidental damages that could arise from the battery pack.
[00028] In accordance with the configuration of the disclosed subject matter, an additional advantage of the disclosed battery pack is the flexibility to manufacture variants in forms of size of the battery pack, range of power supply and capacity of the battery pack.
[00029] Further, the disclosed subject matter relating to the top cover of the battery can be easily implemented in traditional battery pack and energy storage pack configuration and layout without significant manufacturing deviations. The disclosed subject matter enables modified versions of existing battery packs with minimal changes in the battery pack design, electrical connections in the battery pack and even the manufacturing set-up without major revamping of the core manufacturing process.
[00030] Further, the disclosed subject matter relating to the battery pack and the eases and enhances the accessibility, serviceability, and maintenance of the venting structure. The configuration of the known art further apprehensively impacts the serviceability, maintainability, and accessibility of the venting structure of the battery pack as already known in the prior art.
[00031] The embodiments of the present invention will now be described in detail with reference to a battery pack along with the accompanying drawings. However, the present invention is not limited to the present embodiments. The present subject matter is further described with reference to accompanying figures. It should be noted that the description and figures merely illustrate principles of the present subject matter. Various arrangements may be devised that, although not explicitly described or shown herein, encompass the principles of the present subject matter. Moreover, all statements herein reciting principles, aspects, and examples of the present subject matter, as well as specific examples thereof, are intended to encompass equivalents thereof.
[00032] Figure 1 illustrates a battery pack, in accordance with some embodiments of the present disclosure. Figure 2 illustrates a top view of the battery pack without some components of the battery pack, in accordance with some embodiments of the present disclosure. Figure 1 and Figure 2 are described together for sake of brevity.
[00033] With reference to Figure 1 and Figure 2, 100 denotes a battery pack for supplying stored electrical energy to an external electrical load, 102 denotes a housing of the battery pack, 102a denotes a top cover of the housing, 102b and 102c denotes one or more side cover, 102d denotes a bottom cover, 104 denotes a venting structure, 106 denotes a first depressed portion, 108 denotes a second depressed portion, 110 denotes a connector, and 200 denotes a BMS.
[00034] According to embodiments illustrated herein, the present invention provides a battery pack (100) comprising a plurality of cells (not shown), a housing (102) configured to house at least the plurality of cells, and other components of the battery pack (100). The housing (102) comprises a top cover (102a) to cover an upper portion of the battery pack (100). The top cover (102a) is configured with a first depressed portion (106) on an upper portion of the top cover (102a). The first depressed portion (106) is configured to accommodate a venting structure (104). The venting structure (104) is configured to direct gases from an internal region of the battery pack (100) to an external atmosphere.
[00035] As shown in the Fig. 2, illustrating the battery pack (100) without the top cover (102a). The curved bent arrows denote the heated gas, and the hot air inside the battery pack (100) tends to rise upwards towards the top of the battery pack (100). Thus, the first depressed portion (106) accommodating the venting structure (104) on the upper portion of the top cover (102a) enable easy and swift movement of the heated gas.
[00036] As per an embodiment of the present invention, as shown in Figure 1. the upper portion of the top cover (102a) comprises a second depressed portion (108) at a proximity to a connector (110) of the battery pack (100). The connector (110) is disposed on a left side (L) or a right side (R) of the battery pack (100). The second depressed portion (108) is configured to accommodate a first thermal management structure such as a heat sink (not shown) structure of the battery pack (100). The second depressed portion (108) is disposed at the same side as that of the connector (110). In other words, the second depressed portion (108) is disposed at a proximity to the connector (110) of the battery pack (100). Since, a MOSFET or any other components (not shown) of the battery pack (100) that are disposed in a proximity of the connector (110), and the housing (102) of the battery pack (100) causes heating of the housing (102). Thus, the second depressed portion (108) accommodating the thermal management structure enables maintaining optimum temperature of the housing (102) by being at a proximity to the MOSFET. Whereas the first depressed portion (106) is disposed at a portion opposite to a connector (110) of the battery pack (100) such that movement of the hot air and hot gases is obstruction free from the other components of the battery pack (100).
[00037] As per an embodiment of the present invention, the top cover (102a) is made of an aluminium material. The housing (102) of the battery pack (100) is configured to accommodate the BMS (200), a bus bar (not shown), plurality of interconnectors (not shown), and other components related to the battery pack (100).
[00038] Figure 3 illustrates perspective view of the top cover (102a) of the housing (102) of the battery pack (100). Figure 3 (a) illustrates a perspective view of the first depressed portion of the top cover (102a), in accordance with an embodiment of the present disclosure. Figure 4 illustrates a rear view of the top cover (102a) of the housing (102) of the battery pack (100). Figure 3, Figure 3 (a) and Figure 4 are described together for sake of brevity and comprehensive description of the invention.
[00039] With reference to Figure 3 and Figure 3(a), and Figure 4, 300 denotes non-depressed portion, 302 denotes depth of the first depressed portion, 304 denotes top portion of the venting structure, 306 denotes intermediary portion of the venting structure, 308 base portions of the venting structure.
[00040] The top cover (102a) comprises a first depressed portion (106), a second depressed portion (108), and a non-depressed portion (300). The first depressed portion (106) is configured to accommodate the venting structure (104) and the second depressed portion (108) is at a proximity to the connector (110) of the battery pack (100). As per an embodiment of the venting structure (104) comprises a top portion (304), an intermediary portion (306), and a base portion (308). The intermediary portion (306) is configured with one or more opening structures, configured to direct gases from the internal region of the battery pack (100) to the external atmosphere.
[00041] As per an embodiment of the present invention, a depth (302) of the first depressed portion (106) is configured to form a flushed profile or a continuous profile with the base portion (308) of the venting structure (104). In other words, the depth of the first depressed portion (106) is substantially equal to the base portion (308) of the venting structure (104). The intermediary portion (306) of the venting structure (104) is disposed at an equal or at a higher level to the non-depressed portion (300) of an upper portion of a top cover (102a). This enables the one or more opening structures to enable direct gases from the internal region of the battery pack (100) to the external atmosphere without heating up the first depressed portion (106). As per yet another embodiment of the present invention, the depth (302) of the first depressed portion (106) is configured to be in a range of 2 millimeter-3 millimetre.
[00042] In an aspect, the top cover (102a) of the battery pack (100) is configured to accommodate the venting structure (104) such that the venting structure (104) can swiftly direct the gases from an internal region of the battery pack (100) to an external atmosphere with optimum efficacy, thereby ensuring optimum performance, and durability of the battery pack (100).
[00043] In an aspect, the venting structure (104) is disposed on the upper surface of the top cover (102a) of the battery pack (100). Since the high temperature of the gases tends to rise upwards towards the upper portion of the battery pack (100). Thus, the venting structure (104) which is disposed on the top cover (102a) of the battery pack (100), enables easy and swift evacuation of the heated gases from the internal region of the battery pack (100) to the external atmosphere without delay. Consequently, the battery pack (100) prevents thermal runaway of the battery pack (100), thereby preventing accidental damages that could arise from the battery pack (100). Further, the venting structure (104) does not come in contact with the PCM (not shown), thus the direction of flow of gasses is not obstructed due to the liquid PCM (not shown) during heavy usage of the battery pack (100).
[00044] In an aspect, the first depressed portion (106) is dipped towards the internal region of the battery pack (100), thereby does not interfere with the BMS (200), a bus bar, a plurality of interconnectors and other components of the battery pack (100). Thus, this also prevents the venting structure (104) from interfering with the other components of the battery pack (100).
[00045] In an aspect, the intermediary portion (306) of the venting structure (104) is disposed at an equal or at a higher level to the non-depressed portion (300) of an upper portion of a top cover (102a). This allows the one or more opening in the intermediary portion (306) to direct flow of hot gases without hampering the temperature of the first depressed portion (106).
[00046] In an aspect, the flushed profile of the first depressed portion (106) with the base portion (308) of the venting structure (104) prevents the venting structure (104) from protruding from the battery pack (100). Thus, this enables easy packaging, and ensuring compactness of the battery pack (100).
[00047] Further, in accordance with the present disclosure, the disclosed configuration enhances accessibility, serviceability and maintenance of the battery pack (100).
[00048] In light of the above-mentioned advantages and the technical advancements provided by the disclosed method and system, the claimed steps as discussed above are not routine, conventional, or well understood in the art, as the claimed steps enable the following solutions to the existing problems in conventional technologies. Further, the claimed steps clearly bring an improvement in the functioning of the device itself as the claimed steps provide a technical solution to a technical problem.
[00049] A description of an embodiment with several components in communication with another does not imply that all such components are required, On the contrary, a variety of optional components are described to illustrate the wide variety of possible embodiments of the invention,
[00050] Finally, the language used in the specification has been principally selected for readability and instructional purposes, and it may not have been selected to delineate or circumscribe the inventive subject matter and is therefore intended that the scope of the invention be limited not by this detailed description, but rather by any claims that issue on an application based here on. Accordingly, the embodiments of the present invention are intended to be illustrative, but not limiting, of the scope of the invention, which is set forth in the following claims.
[00051] While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
[00052] The present disclosure may be realized in hardware, or a combination of hardware and software. The present disclosure may be realized in a centralized fashion, in at least one computer system, or in a distributed fashion, where different elements may be spread across several interconnected computer systems, a computer system or other apparatus adapted for carrying out the methods described herein may be suited. A combination of hardware and software may be a general-purpose computer system with a computer program that, when loaded and executed, may control the computer system such that it carries out the methods described herein. The present disclosure may be realized in hardware that comprises a portion of an integrated circuit that also performs other functions.
[00053] A person with ordinary skills in the art will appreciate that the systems, modules, and sub-modules have been illustrated and explained to serve as examples and should not be considered limiting in any manner. It will be further appreciated that the variants of the above disclosed system elements, modules, and other features and functions, or alternatives thereof, may be combined to create other different systems or applications.
[00054] Those skilled in the art will appreciate that any of the aforementioned steps and/or system modules may be suitably replaced, reordered, or removed, and additional steps and/or system modules may be inserted, depending on the needs of a particular application. In addition, the systems of the aforementioned embodiments may be implemented using a wide variety of suitable processes and system modules, and are not limited to any particular computer hardware, software, middleware, firmware, microcode, and the like. The claims can encompass embodiments for hardware and software, or a combination thereof.
[00055] While the present disclosure has been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made, and equivalents may be substituted without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from its scope. Therefore, it is intended that the present disclosure is not limited to the particular embodiment disclosed, but that the present disclosure will include all embodiments falling within the scope of the appended claims.
, Claims:I/We claim:
1. A battery pack (100), the battery pack (100) comprising:
a plurality of cells;
a housing (102), the housing (102) being configured to house at least the plurality of cells;
wherein the housing (102) comprises a top cover (102a) to cover an upper portion of the battery pack (100),
the top cover (102a) being configured with a first depressed portion (106) on an upper portion of the top cover (102a),
the first depressed portion (106) being configured to accommodate a venting structure (104), wherein the venting structure (104) being configured to direct gases from an internal region of the battery pack (100) to an external atmosphere.
2. The battery pack (100) as claimed in claim 1, wherein the top cover (102a) has a left portion, and a right portion, wherein the first depressed portion (106) for accommodating the venting structure (104) being disposed at a portion opposite to a connector (110) of the battery pack (100), wherein the connector (110) being disposed at one of the left portion, and the right portion.
3. The battery pack (100) as claimed in claim 1, wherein the venting structure (104) comprises a top portion (304), an intermediary portion (306), and a base portion (308), wherein the intermediary portion (306) being configured with one or more opening structures configured to direct gases from the internal region of the battery pack (100) to the external atmosphere.
4. The battery pack (100) as claimed in claim 3, wherein a depth of the first depressed portion (106) being configured to form a flushed profile with the base portion (308) of the venting structure (104).
5. The battery pack (100) as claimed in claim 3, wherein the intermediary portion (306) of the venting structure (104) being at an equal or at a higher level to a non-depressed portion (300) of an upper portion of a top cover (102a).
6. The battery pack (100) as claimed in claim 4, wherein the depth of the first depressed portion (106) being configured to be in a range of 2 millimeter-3 millimeter.
7. The battery pack (100) as claimed in claim 1, wherein the upper portion of the top cover (102a) comprises a second depressed portion (108) at a proximity to a connector (110) of the battery pack (100).
8. The battery pack (100) as claimed in claim 7, wherein the second depressed portion (108) being configured to accommodate a first thermal management structure of the battery pack (100).
9. The battery pack (100) as claimed in claim 1, wherein the top cover (102a) being made of aluminum material.
10. The battery pack (100) as claimed in claim 1, wherein the housing (102) being configured to accommodate a BMS (200), a bus bar, plurality of interconnectors, and other components related to the battery pack (100).
11. The battery pack (100) as claimed in claim 1, wherein the housing (102) comprises the top cover (102a), one or more side covers (102b,102c), and a bottom cover (102d).
12. A top cover (102a) for a battery pack (100), wherein the top cover (102a) being configured with a first depressed portion (106) on an upper portion of the top cover (102a),
the first depressed portion (106) being configured to accommodate a venting structure (104),
wherein the venting structure (104) being configured to direct gases from an internal region of the battery pack (100) to an external atmosphere.
13. The top cover (102a) for the battery pack (100) as claimed in claim 12, wherein, the top cover (102a) comprises a left portion, and a right portion, wherein the first depressed portion (106) configured to accommodate the venting structure (104) being disposed at a portion opposite to a connector (110) of the battery pack (100), wherein the connector (110) being disposed at one of the left portion, and the right portion.
14. The top cover (102a) for the battery pack (100) as claimed in claim 12, wherein the venting structure (104) comprises a top portion (304), an intermediary portion (306), and a base portion (308), wherein the intermediary portion (306) being configured with one or more opening structures configured to direct gases from the internal region of the battery pack (100) to the external atmosphere.
15. The top cover (102a) for the battery pack (100) as claimed in claim 12, wherein a depth of the first depressed portion (106) being configured to form a flushed profile with the base portion (308) of the venting structure (104).
16. The top cover (102a) for the battery pack (100) as claimed in claim 12, wherein the intermediary portion (306) of the venting structure (104) being at an equal or at a higher level to a non-depressed portion (300) of an upper portion of a top cover (102a).
17. The top cover (102a) for the battery pack (100) as claimed in claim 12, wherein the depth of the first depressed portion (106) being configured to be in a range of 2 millimeter-3 millimeter.
18. The top cover (102a) for the battery pack (100) as claimed in claim 12, wherein the upper portion of the top cover (102a) comprises a second depressed portion (108) at a proximity to a connector (110) of the battery pack (100).
19. The top cover (102a) for the battery pack (100) as claimed in claim 12, wherein the second depressed portion (108) being configured to accommodate a first thermal management structure of the battery pack (100).
20. The top cover (102a) for the battery pack (100) as claimed in claim 12, wherein the top cover (102a) being made of aluminum material.

Documents

Application Documents

# Name Date
1 202341007266-STATEMENT OF UNDERTAKING (FORM 3) [05-02-2023(online)].pdf 2023-02-05
2 202341007266-REQUEST FOR EXAMINATION (FORM-18) [05-02-2023(online)].pdf 2023-02-05
3 202341007266-FORM 18 [05-02-2023(online)].pdf 2023-02-05
4 202341007266-FORM 1 [05-02-2023(online)].pdf 2023-02-05
5 202341007266-DRAWINGS [05-02-2023(online)].pdf 2023-02-05
6 202341007266-COMPLETE SPECIFICATION [05-02-2023(online)].pdf 2023-02-05