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Design And Development Of Plug N Play E Bike Kit

Abstract: The project presents an innovative e-bicycle kit that enhances bicycle performance and efficiency. The kitis fabricated with a BLDC motor, battery, and controller, the motor is connected to a hub drive which is placed on the rear wheel for the power transmission, and electrical energy is passedfrom the battery. The project focuses on plugand-play functionality, enabling the effortless conversion of conventional bicycles into electric ones without the need for extensive modifications. The e- bicycle kit is designed to be low-cost, making it accessible to a wide range of users. IP68 norms were used to develop the casing which encloses the motor, battery, and controller. Moreover, it prioritizes environmental friendliness by providing a sustainable mode of transportation. The combination of these features aims to improve the overall performance and efficiency of bicycleswhile promoting eco-conscious mobility solutions.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
02 June 2023
Publication Number
49/2024
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

Deepthi S
Peddur Village Mustoor post Mulbagal taluk Kolar district
BHARGAV B
#401, Ekadantha Enclave, Site No.27, Carmelaram Railway station road, Carmelaram, Chikkabellandur, Bengaluru
Meghana BS
44, 30th main, 3rd cross, Btm layout 2nd stage Bangalore
CHETHAN R
No20,30th Main,BTM Layout, Bangalore-
Raghavendra G
3/3,navyashree nilaya,2nd main, opposite .sathyanarayana temple,chikkadugodi,bengaluru-29
Nikhil K R
319/17 ,basaveshwara Nagar, manachanalli road, anekal taluk, near construe international school, Attibele, Bengaluru.
Krishna Kumar K N
1 st cross,2 nd main road, Nanjappa layout, Adugodi, Bangalore-
Chandu S
#16/201, 1st floor, 1st main Brindavan Nagar, Thavarekere BENGALURU, KARNATAKA
Dr. Mujeeb Pasha
Assistant Professor Dept of Mechanical Engg 3rd Block, No.,1, Mahakavi Vemana Rd, Koramangala 3 Block, Koramangala, Bengaluru, Karnataka
Dr. Lokesha G
Professor and Head, Department of Mechanical Engg, 3rd Block, No.,1, Mahakavi Vemana Rd, Koramangala 3 Block, Koramangala, Bengaluru, Karnataka
Dr.Chandra Shekhar SM
No.33,2nd main,Jai Bheema nagar,2nd stage,BTM layout,Bangalore
Mukul Manohar S
No.17,35th main,4th cross,2nd stage,kas officers colony,BTm layout,Bangalore-
Deepak M K
At Kulenur post Sangur near petrol pump Hanagal Haveri road Haveri
Dhanush D B
#32/7, Arkanatha Road, Anjuneya Block,K R Nagar Taluk,Mysore District

Inventors

1. Deepthi S
Peddur Village Mustoor post Mulbagal taluk Kolar district
2. BHARGAV B
#401, Ekadantha Enclave, Site No.27, Carmelaram Railway station road, Carmelaram, Chikkabellandur, Bengaluru
3. Meghana BS
44, 30th main, 3rd cross, Btm layout 2nd stage Bangalore
4. CHETHAN R
No20,30th Main,BTM Layout, Bangalore-
5. Raghavendra G
3/3,navyashree nilaya,2nd main, opposite .sathyanarayana temple,chikkadugodi,bengaluru-29
6. Nikhil K R
319/17 ,basaveshwara Nagar, manachanalli road, anekal taluk, near construe international school, Attibele, Bengaluru.
7. Krishna Kumar K N
1 st cross,2 nd main road, Nanjappa layout, Adugodi, Bangalore-
8. Chandu S
#16/201, 1st floor, 1st main Brindavan Nagar, Thavarekere BENGALURU, KARNATAKA
9. Dr. Mujeeb Pasha
Assistant Professor Dept of Mechanical Engg 3rd Block, No.,1, Mahakavi Vemana Rd, Koramangala 3 Block, Koramangala, Bengaluru, Karnataka
10. Dr. Lokesha G
Professor and Head, Department of Mechanical Engg, 3rd Block, No.,1, Mahakavi Vemana Rd, Koramangala 3 Block, Koramangala, Bengaluru, Karnataka
11. Dr.Chandra Shekhar SM
No.33,2nd main,Jai Bheema nagar,2nd stage,BTM layout,Bangalore
12. Mukul Manohar S
No.17,35th main,4th cross,2nd stage,kas officers colony,BTm layout,Bangalore-
13. Deepak M K
At Kulenur post Sangur near petrol pump Hanagal Haveri road Haveri
14. Dhanush D B
#32/7, Arkanatha Road, Anjuneya Block,K R Nagar Taluk,Mysore District

Specification

Description:MOTOR: Brushless direct current motor is a type of synchronous motor, where magnetic fields
generated by both stator and rotor have the same frequency. The BLDC motor has a longer life
because no brushes are needed. It has high starting torque, high no-load speed, and small energy
loss.
The structure of a BLDC motor is classified into two parts:
• rotor.
• stator.
CONTROLLER: The electric bike speed controller sends signals to the bike. It is an electronic
circuit that not only controls the speed of an electric motor but also serves as a dynamic brake.
This controller unit uses power from the battery box and drives it to the motor. Different types
of controllers are used for brushed and brushless motors. for adaptive e-bikes, a conversion kit
is used, and a controller is the core component of that kit.
BATTERY: Lithium-ion rechargeable battery of 24V, 10 amp is used. It basically stores the
electrical energy generated and utilizes it to run the motor. A battery has a positive terminal
called the cathode and a negative terminal called the anode. The terminal marked positive is at
higher electric potential energy and the terminal marked negative is the source of electrons
when connected to an external circuit electron will flow and deliver energy to external devices
rechargeable batteries can be recharged multiple times.
The components of an e-bike kit include an electric motor, a battery, a controller, a throttle, a
friction driver, and various cables and wiring the motor, battery, and controller are placed inside
the kit and the friction driver is placed on the tyre of the bicycle as shown in the Figure The
motor provides the extra power which needs to get around, while the controller and throttle
allows to adjust the speed and power output. The friction driver is powered by the motor with
the help of a chain connected to a gear on both ends. The movement of the tire happens due to
the friction between the driver and the tire. Energy is developed by the battery to power up the
motor and the cables and wiring connect the components for efficient use. , C , Claims:Claim 1: A method for converting a normal bicycle into an electric vehicle comprising the
installation of an electric motor and associated components.
Justification: This claim covers the fundamental concept of converting a regular bicycle into
an electric vehicle by adding an electric motor and related components.
Claim 2: A method as claimed in claim 1, wherein the electric motor is mounted at the rear
wheel of the bicycle.
Justification: Mounting the electric motor at the rear wheel allows for efficient power transfer
and enhances the overall stability and control of the electric bicycle
Claim 3: A method as claimed in claim 1, further comprising a battery pack for supplying
power to the electric motor.
Justification: Including a battery pack ensures a portable power source for the electric motor,
making the bicycle independent of the external power supply and enabling longer rides.
Claim 4: A method as claimed in claim 1, wherein the electric motor is controlled by a useroperated throttle.
Justification: Utilizing a user-operated throttle allows the rider to control the speed and power
output of the electric motor, offering enhanced flexibility and adaptability.
Claim 5: A method as claimed in claim 1, further comprising a regenerative braking system to
recharge the battery pack during braking.
Justification: Incorporating a regenerative braking system improves the overall energy
efficiency of the electric bicycle by converting kinetic energy into electrical energy during
braking, thus extending the battery life.
Claim 6: A method as claimed in claim 1, wherein the electric motor is connected to a
transmission system with multiple speed settings.
Justification: Implementing a transmission system with multiple speed settings enables the
rider to adjust the electric motor's power output according to different terrains and riding
preferences, enhancing versatility.
Claim 7: A user-friendly electric bicycle conversion kit comprising plug-and-play components
for easy installation on a standard bicycle frame.
Justification: This claim emphasizes the user-friendliness of the conversion kit by highlighting
its plug-and-play nature, allowing users to easily install the components without complex
modifications to the bicycle frame.
Claim 8: An eco-friendly electric bicycle conversion kit comprising components that enable
the conversion of a standard bicycle into an electric vehicle with zero emissions.
Justification: This claim emphasizes the eco-friendliness of the conversion kit by highlighting
its ability to transform a conventional bicycle into an electric vehicle that produces no harmful
emissions during operation.
Claim 9: An eco-friendly electric bicycle as claimed in claim 1, wherein the conversion kit
includes a lightweight design to minimize energy consumption and increase energy efficiency.
Justification: A lightweight design reduces the energy required to propel the electric bicycle,
resulting in improved energy efficiency, and contributing to its eco-friendliness.
Claim 10: A low-cost electric bicycle conversion kit comprising affordable components that
enable the conversion of a standard bicycle into an electric vehicle.
Justification: This claim highlights the main aspect of the invention, which is the affordability
of the conversion kit, allowing users to transform their bicycles into electric vehicles at a low
cost

Documents

Application Documents

# Name Date
1 202341038077-FORM 1 [02-06-2023(online)].pdf 2023-06-02
2 202341038077-FIGURE OF ABSTRACT [02-06-2023(online)].pdf 2023-06-02
3 202341038077-DRAWINGS [02-06-2023(online)].pdf 2023-06-02
4 202341038077-COMPLETE SPECIFICATION [02-06-2023(online)].pdf 2023-06-02