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Battery Box

Abstract: Present invention relates to a battery box 100. The battery box 100 comprises a base member 110. The battery box 100 further comprises a pair of side walls 120 being extended in a vertical direction “V1” and detachably connected onto the base member 110. The pair of side walls 120 is connected to each other to form a casing 126 for receiving one or more battery modules 128 of a vehicle. Each side wall 120A, 120B of the pair of side walls 120 comprises an extended part 122 at a top portion 124; and a receptacle 130 at the extended part 122 for accommodating one or more electrical components 132. Reference Figure 5

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
20 July 2023
Publication Number
05/2025
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

TVS MOTOR COMPANY LIMITED
“Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India.

Inventors

1. DHAYALAN EKAMBARAM
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India.
2. KANDREGULA SRINIVASA RAO
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India
3. KIRAN KULKARNI
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India.
4. PRAMILA RAO NILESHWAR
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India.
5. CHITHAMBARAM SUBRAMONIAM
TVS Motor Company Limited, “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India.

Specification

Description:FIELD OF THE INVENTION
[001] Present invention generally relates to a battery box, more particularly relates to a dockable battery box carrying one or more battery modules for a vehicle.

BACKGROUND OF THE INVENTION
[002] Typically, in vehicles such as two wheeled vehicles, devices like, a battery tray or battery boxes are used for carrying / supporting one or more battery modules or battery pack of the vehicle. In such arrangements, there is a connector disposed on a casing of a battery pack. The connector on the casing could be inaccessible to a user of the battery pack, thereby making it difficult for them to recharge it. Moreover, the connector on the casing especially if the connector is on an underside of the battery pack, it is not visible to the user and can cause issues while docking and undocking it from the vehicle. With no visibility, accessibility or guiding provisions, the user is unable to simply place the battery pack in the vehicle without worrying about whether the connection is established or not, and blind mating of the connectors is not established easily. Further, the connectors on a top portion of the battery boxes may bring forth issues regarding water ingress and other complications, thereby jeopardising safety of the user. For connectors that are disposed in the top cover or any other additional covers/components, the constant pressure and “g” force that is applied to the battery pack while driving the vehicle and the vibrations felt during the movement of the vehicle often loosens the top cover or any other additional covers/components creating issues of disconnection as well as undoing the sealing of the battery pack.
Therefore, it is necessary for the connectors to be disposed in a location that overcomes these shortcomings.
[003] When the vehicle is moving, various vibrations and jerky movements can cause the battery pack to get disconnected from its connector, causing the vehicle to come to a complete stop. .
[004] In addition, without proper guiding provisions in the battery pack, the user may incorrectly dock the battery pack causing difficulties. Further, attaching and detaching the battery pack from the dock is complicated for the user. If any additional components and covers are used to keep the battery pack from moving, it would cause an increase in weight of the vehicle.
[005] Further, in existing designs, the handle grip is moulded with depressions to enable easy holding and removal of the battery pack. However, the handles due to their inability may tend to bend and get broken easily. Also, there may be an uneven distribution of weight to the handle cap and fasteners.
[006] Battery is a storage device of electricity which is used to drive an electric vehicle. Thus, in electric vehicle battery is an imperative part. Range of the battery, safety of the battery and swapping of batteries are primary requirements of electric vehicles and these things basically rely upon a sort of battery chosen and battery subsystems. In existing design, the batteries are used in the electrical vehicle as a source of charged electric power with the fixed mountings which is not movable or dockable. The battery pack is placed as stable and the size of the battery pack which is very difficult to dock the battery inside the vehicle after service.
[007] In addition to the above limitations, in electric vehicles, the battery pack’s location is under a utility box, which may be difficult to dock the battery packs.
[008] Many attempts have been made to address one or more limitations as mentioned above. In one kind of battery seat barrel assembly, it comprises a lower seat barrel and an upper seat barrel plate frame. The upper seat barrel plate frame is detachably installed on the upper end barrel opening of the lower seat barrel. The upper seat barrel plate frame is provided with a through hole for the battery to pass through. The upper end barrel opening of the through hole one and the lower seat barrel are opposite. The battery is placed in the lower seat barrel. One side of the upper cover in the battery is fixed with the plug male head. One side of the upper end barrel opening of the lower seat barrel can be upwards and downwards elastic mounting plug female seat, and the upper seat barrel plate frame corresponding to the plug female seat is provided with an avoiding gap. When placing the battery, the plug male head is inserted with the plug female seat together after avoiding the gap. However, in the battery seat barrel assembly as discussed above, there are no proper guiders allocated for the battery pack to dock in the vehicle.
[009] In yet another kind of existing storage battery connecting interface structure, it comprises a battery cylinder, wherein an upper end of the battery cylinder is connected with a top cover. The side of the battery cylinder is fixedly installed with a storage battery connecting interface. One side of the top cover is fixedly connected with an interface socket. The side of the interface socket is equipped with a key. The bottom end of the interface socket is provided with five inserting spring sheet opening. The storage battery connecting interface is provided with an inserting spring sheet inserted with the inserting spring sheet opening and is detachably connected with the interface socket through the key. However, the connector as discussed above has a button to attach and detach the battery pack that acts like a locking key that is placed at the edge of the pack that may not be easily accessible to the customer.
[010] Existing battery subsystem, include one or more impediments and they are, charging of the battery is difficult where the charging infrastructure is not equipped with the required vehicle fitted power sockets, the battery pack may slip and fall while removing it from the vehicle during the service condition, which will affect the battery pack both internally and externally. The stable design of the battery pack cause difficulties in removing and insertion of vehicle integrated batteries. Standby battery pack in the existing design requires maintenance and also external service is difficult since the overall battery pack is fixed and not easily removable. The existing battery system further requires long charging duration for the batteries to get fully charged.
[011] Thus, there is a need in the art for providing a battery box which addresses the aforementioned problems and limitations.

SUMMARY OF THE INVENTION
[012] In one aspect, the present invention is directed to a battery box. The battery box comprises a base member; and a pair of side walls being extended in a vertical direction and detachably connected onto the base member. The pair of side walls is connected to each other to form a casing for receiving one or more battery modules of a vehicle, each side wall of the pair of side walls comprises: an extended part at a top portion; and a receptacle at the extended part for accommodating one or more electrical components.
[013] In an embodiment, the base member is a planar component. The base member comprises an outer surface and an inner surface. The inner surface comprises a plurality of mounting portions at a peripheral edge of the base member.
[014] In a further embodiment, the pair of side walls is disposed onto the plurality of mounting portions of the inner surface of the base member, forming an enclosure for the one or more battery modules, the enclosure being the battery box.
[015] In a further embodiment, each of the side wall comprises a curved wall portion at a front end and at a rear end of the side wall.
[016] In a further embodiment, the battery box comprising a cover member. The cover member is disposed onto an open end of the casing.
[017] In a further embodiment, the cover member comprises an extended portion. The extended portion is having a profile conforming to a profile of the receptacle of the casing and being located above corresponding to a location of the receptacle of the casing.
[018] In a further embodiment, the cover member comprises an outer surface and an inner surface. The inner surface is facing the open end of the casing and configured to accommodate a plurality of wires and a plurality of electrical components associated with the one or more battery modules.
[019] In a further embodiment, the inner surface of the cover member at the extended portion forms a dead space, the dead space being located above the receptacle.
[020] In a further embodiment, the outer surface of the cover member comprises a first mounting portion. The first mounting portion is configured to attach a handle member. The handle member comprises a grip portion for holding the battery box.
[021] In a further embodiment, the battery box comprises a handle strip and a plurality of handle caps, the grip portion being moulded with the handle strip.
[022] In a further embodiment, the handle strip comprises two ends, the two ends being configured to fasten the handle caps with the cover member and the handle member. The plurality of handle caps is locked to the cover member with the grip portion and the handle strip using fasteners on the two ends.
[023] In a further embodiment, the extended portion of the cover member comprises a second mounting portion. The second mounting portion is configured to attach an audio-visual unit. The audio-visual unit is configured to examine a plurality of parameters of the one or more battery modules.
[024] In a further embodiment, the receptacle of the casing is configured to accommodate the one or more electrical components at an underside portion of the receptacle of the casing. The one or more electrical component is a connector.
[025] In a further embodiment, the battery box comprises a gasket at the receptacle of the casing for preventing an entry of foreign particles into the one or more electrical components.
[026] In a further embodiment, the battery box comprises a gasket between the pair of side walls which are connected to each other to form a casing for receiving the one or more battery modules of a vehicle to prevent entry of foreign particles.
[027] In a further embodiment, the battery box comprises a guard member, the guard member being configured to surround terminals of the one or more electrical components, thereby preventing a contact of the terminals by a user.
[028] In a further embodiment, the one or more electrical components comprises a plurality of guide members, the plurality of guide members being configured to slide into notches of another electrical component of the vehicle.
[029] In a further embodiment, the plurality of notches is configured to latch and unlatch through a switch.

BRIEF DESCRIPTION OF THE DRAWINGS
[030] Reference will be made to embodiments of the invention, examples of which may be illustrated in accompanying figures. These figures are intended to be illustrative, not limiting. Although the invention is generally described in context of these embodiments, it should be understood that it is not intended to limit the scope of the invention to these particular embodiments.
[031] Figures 1 illustrates a perspective view of a battery box with a cover member, in accordance with an embodiment of the present invention.
[032] Figure 2 illustrates an exploded view of a handle member on the cover member shown in Figure 1, in accordance with an embodiment of the present invention.
[033] Figure 3 illustrates a bottom perspective view of the battery box shown in Figure 1, in accordance with an embodiment of the present invention.
[034] Figure 4 illustrates a side view of the battery box shown in Figure 1, in accordance with an embodiment of the present invention.
[035] Figure 5 illustrates an exploded view of a top portion of the battery box, in accordance with an embodiment of the present invention.
[036] Figure 6 illustrates a top perspective of the battery box, in accordance with an embodiment of the present invention.
[037] Figure 7 illustrates a top view of the battery box shown in Figure 6, in accordance with an embodiment of the present invention.
[038] Figure 8 illustrates a bottom view of the battery box shown in Figures 6 and 7, in accordance with an embodiment of the present invention.
[039] Figure 9 illustrates a bottom perspective view of the battery box, in accordance with an embodiment of the present invention.
[040] Figure 10 illustrates an exploded view of the battery box, in accordance with an embodiment of the present invention.
[041] Figure 11 illustrates a top view of the battery box, in accordance with an embodiment of the present invention.
[042] Figure 12 illustrates a sectional view along axis A-A of the battery box, in accordance with an embodiment of the present invention.
[043] Figure 13 illustrates a magnified portion “B” shown in Figure 3, in accordance with an embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION
[044] Various features and embodiments of the present invention here will be discernible from the following further description thereof, set out hereunder.
[045] Present invention generally relates to a battery box, more particularly relates to a dockable battery box for a vehicle, including, but not limited to, a two-wheeled electric vehicle.
[046] One objective of the present invention is to provide a battery design structure or a battery box solving the problems including, but not limited to, inaccessibility of the connector on the casing to a user of the battery pack thereby making it difficult for them to recharge it, unable to place the battery pack in the vehicle, vibrations during the movement of the vehicle and loosening of a cover member in the casing and/or additional components, incorrect docking of the battery pack, complications involved in attaching and detaching the battery pack, increasing weight of the battery pack, and breaking of handles, faced in the existing battery boxes and to increase performance of the battery. In addition, the present invention is provided to reduce difficulty during observed during the service and maintenance of the battery in the vehicles. Yet another objective of the present invention is to maintain battery health which is obtained through swapping of the batteries in electric vehicles. The swapped batteries provide advantages of potentially improving health, reducing cost of ownership, and reducing pollution. Further, the battery swapping stations, enhance prolong battery lifetime by enabling controlled charging with low currents and reduces the instances when fast charging becomes unavoidable.
[047] Present invention provides advantages of blind mating, easy docking, easy handling using the handle grip, disposal of one or more electrical components without additional parts, audio visual unit for informing the user of various parameters.
[048] Figure 1 illustrates a perspective view of a battery box 100 along with a cover member 140, in accordance with an embodiment of the present invention. Figures 2 - 12 illustrate various views of the battery box 100 in accordance with embodiments of the present invention. In some embodiments, the battery box 100 is configured to be used in vehicles such as a two-wheeled vehicle, for example a two-wheeled electric vehicle. However, the battery box 100 as disclosed in the present disclosure may also find its applications in any other vehicles like a two-wheeled vehicle, a three-wheeled vehicle, a four-wheeled vehicle, and a multi-wheeled vehicle. Thus, the example of two-wheeled electric vehicle as discussed in the present disclosure should not meant to be limiting the scope of the invention. The terms ‘two-wheeled electric vehicle’, ‘two-wheeled vehicle’ and ‘vehicle’ as used in the present invention are interchangeably used in the present disclosure. The said terms ‘two-wheeled electric vehicle’, ‘two-wheeled vehicle’ and ‘vehicle’ are one and the same and the term ‘vehicle’ is used in the present disclosure for sake of brevity.
[049] In some embodiments, the battery box 100 may be attached to a frame member (not shown) of the vehicle. In some other embodiments, the battery box 100 may be attached to the frame member and under a seat assembly (not shown) of the vehicle. In some other embodiments of the present invention, the battery box 100 may be provided at any other location which would be feasible based on space availability in the vehicle.
[050] In the illustrated embodiments, the battery box 100 comprises a base member 110. The base member 110 is a planar component, which is configured as a structural member for supporting components placed onto the base member 110. In an exemplary embodiment, one or more battery modules 128 (shown in Figure 5) are placed onto the base member 110. In an embodiment, the base member 110 comprises an outer surface 112 (shown in Figures 4 and 10) and an inner surface 114 (shown in Figure 10). The inner surface 114 is opposite the outer surface 112. In the illustrated embodiments, the inner surface 114 of the base member 110 has a plurality of mounting portions 114A (shown in Figure 10) at a peripheral edge 116 of the base member 110. In some embodiments, the plurality of mounting portions 114A is vertical extension members or pin members, which are adapted to join with a bottom portion of a pair of side walls 120 of the battery box 100. In the illustrated embodiments, the base member 110 is in a rectangular shape. However, the shape of the base member 110 may be any other geometric or non-geometric shape, which would facilitate mounting of the pair of side walls 120 of the battery box 100 onto the base member 110 for forming a casing 126 of the battery box 100. Thus, the rectangular shape of the base member 110 as illustrated in the figures should not be meant to be limiting the scope of the present invention. In some other embodiments, the base member 110 may be made of a plastic or a polymer or a metallic or a composite material or any other material known in the art, which should be sufficient to withstand and accommodate load of the one or more components disposed onto the base member 110.
[051] Referring again to Figures 1 – 9 in conjunction with the Figure 10, the pair of side walls 120 of the battery box 100 is illustrated. In an embodiment, the pair of side walls 120 are extended in a vertical direction “V1” (shown in Figure 2). The pair of side walls 120 is detachably connected onto the base member 110 through one or more methods like, but not limited to, fasteners (not shown). The pair of side walls 120 is connected to each other to form the casing 126 for receiving the one or more battery modules 128 (shown in Figure 5) of the vehicle.
[052] In the embodiments shown in Figures 5 – 10, the pair of side walls 120 comprises a side wall 120A and a side wall 120B. The pair of side walls 120 is disposed onto the plurality of mounting portions 114A of the inner surface 114 of the base member 110, forming an enclosure for accommodating the one or more battery modules 128 inside the enclosure. The enclosure is the battery box 100. In some embodiments, each side wall 120A, 120B at a bottom portion facing the inner surface 114 of the base member 110 comprises a plurality of mounting holes 120C (shown in Figure 10). The plurality of mounting holes 120C is adapted to receive the plurality of mounting portions 114A of the base member 110 while assembling. Further, each of the side wall 120A, 120B comprises a curved wall portion 120C1, 120C2, 120C3, 120C4 at a front end 120D1 and at a rear end 120D2 of the side wall 120A, 120B (shown in Figure 10). It should be understood that the side wall 120A, 120B may include non-curved wall portion. In some other embodiments, the side wall 120A, 120B may include a combination of a curved or a non-curved wall portion as well. Thus, the illustrated embodiments having the curved wall portion 120C1, 120C2, 120C3, 120C4 at the front end 120D1 and at the rear end 120D2 of the side wall 120A, 120B should not be meant to be limiting the scope of the present invention.
[053] Further, as shown in Figures 5 – 7, 9 and 10, each side wall 120A, 120B of the pair of side walls 120 comprises an extended part 122 at a top portion 124. The side wall 120A, 120B further comprises a receptacle 130 at the extended part 122 for accommodating one or more electrical components 132. The receptacle 130 of the casing 126 is configured to accommodate the one or more electrical components 132 at an underside portion 134 of the receptacle 130 of the casing 126. In an exemplary embodiment, the one or more electrical component is a connector. In some embodiments, the connector is configured to establish connection with the plurality of battery modules 128 and an electric motor (not shown) of the vehicle. In some other embodiments, the connector comprises a plurality of terminals 190 (shown in Figure 13).
[054] Referring to Figures 1 – 5 and 12, the battery box 100 comprises a cover member 140. The cover member 140 is disposed onto an open end 126A of the casing 126. The cover member 140 comprises an extended portion 142. In some embodiments, the extended portion 142 of the cover member 140 has a profile 142A conforming to a profile 130A of the receptacle 130 of the casing 126 and is located above corresponding to a location of the receptacle 130 of the casing 126. In an embodiment, the cover member 140 comprises an outer surface 140A and an inner surface 140B. The inner surface 140B faces the open end 126A of the casing 126 and configured to accommodate a plurality of wires 128A and a plurality of electrical components 128B associated with the one or more battery modules 128. The plurality of electrical components 128B may include, but not limited to, a Battery Management System (BMS) board 128B1 (shown in Figure 5) and sensors (not shown). In some embodiment, the inner surface 140B of the cover member 140 at the extended portion 142 forms a dead space when the cover member 140 is disposed onto the open end of the casing 126. The dead space is located above the receptacle 130.
[055] In an embodiment, the outer surface 140A of the cover member 140 comprises a first mounting portion 146. The first mounting portion 146 is configured to attach a handle member 150. The handle member 150 comprises a grip portion 152 for holding the battery box 100. In a further embodiment, the handle member 150 of the battery box 100 comprises a handle strip 154 and a plurality of handle caps 156. In some exemplary embodiment, the grip portion 152 is moulded with the handle strip 156 having two ends 154A, 154B. The two ends 154A, 154B are configured to fasten the handle caps 156 with the cover member 140 and the handle member 150. In some embodiments, the plurality of handle caps 156 is locked to the cover member 140 with the grip portion 152 and the handle strip 154 using fasteners on the two ends 154A, 154B.
[056] In the embodiments shown in Figure 2, the extended portion 142 of the cover member 140 comprises a second mounting portion 148. The second mounting portion 148 is configured to attach an audio-visual unit 160. The audio-visual unit 160 is configured to examine a plurality of parameters of the one or more battery modules 128. In some exemplary embodiments, the plurality of parameters of the one or more battery modules 128 may include, but not limited to, a level of the battery, a temperature of the battery, a fault condition of the battery.
[057] In an embodiment, the battery box 100 comprises a gasket (not shown) at the receptacle 130 of the casing 126 for preventing an entry of foreign particles into the one or more electrical components 132. In another exemplary embodiment, the battery box 100 comprises a gasket (not shown) between the pair of side walls 120 which are connected to each other to form the casing 126 for receiving the one or more battery modules 128 of a vehicle to prevent entry of foreign particles.
[058] In the illustrated embodiment at Figure 13, the battery box 100 comprise a guard member 180. The guard member 180 is configured to surround the one or more terminals 190 of the one or more electrical components 132 from all sides. Thus, the guard member 180 is configured to prevent a direct contact of the one or more terminals 190 by a user.
[059] In an embodiment, the one or more electrical components 132 comprises a plurality of guide members 136. The plurality of guide members 136 is configured to slide into notches 138 of another electrical component (not shown) of the vehicle. The plurality of notches 138 is configured to latch and unlatch through a switch (not shown). Thereby ensuring that connection is maintained even during movement of the vehicle. In some embodiments, the switch can be a button structure which is pressed for releasing the latched notches 138. In some other embodiments, the switch may be located anywhere near the connector, or on the handle member 150. In some other embodiments, the switch can also be electrically connected as well to latch or unlatch the connector from the vehicle.
[060] Advantageously, the battery box in the present invention provides increased performance, easy maintenance, durability, aesthetics, serviceability, manufacturability, ease of assembly, ergonomics, handling, market attractiveness, safety, reduces battery assembly and disassembly time, improved customer satisfaction with swapping of batteries, minimal time for swapping of the battery, easy charging of the battery since the battery can be removed from the vehicle and charging can be done at any place which is independent of the charging infrastructure, battery health.
[061] Due to increased height and length of the cover member and the battery box, wiring connection in the battery is a lot easier compared to the older batteries. In the battery box disclosed in the present invention, battery parameter for safety consideration is taken on all aspects, so at low cost, safety, battery endurance, battery failure, ease of assembly is addressed. Utilization of the battery and the utilization of the vehicle is higher, reduces difficulty in service and maintenance, fixed battery location is eliminated, battery placement is done considering the vehicle in dynamic condition.
[062] Further, the connector locking can be ensured by customer, initial level maintenance and external service or cleaning of the battery becomes easier, electrical vehicles become multipurpose vehicles and can be adopted for the use of E-commerce purposes, standby batteries can be maintained separate whenever required and can be replaced in the vehicle with a lesser time, extra space in the top cover or cover member provides an easy routing of the wires and better packaging. The load of the battery would not affect the top cover or cover member, or the housing / battery box. Sealing is not loosened by the placement of connector in the battery box. No modifications to the internal parts are required and only the battery box is extended and thus the overall cost is reduced. Usually, the connectors are placed on the top cover or bottom cover, or one side of the housing / battery box, but in the present invention, the dockable connector is placed in the split battery box. The placement of a dockable connector doesn’t affect the sealing area. The major advantage of placing this dockable connector in the split housing / battery box is to make the wiring harness routing simpler, which reduces the damage to the wire while bending and improves the sealing area preventing any liquid or dust particles from entering the battery.
[063] Since the cover member is an aluminium part, this helps in carrying maximum load while lifting the battery box. The cover member acts as a supportive member for the battery pack. The cover member acts a base structure which fastens all other child parts of the battery handle. The increase of height and length in cover member makes wiring a lot easier compared to the older batteries. Since the cover member is fastened to the battery box, it extends a split type housing/battery box at a front side in order to mount the connector facing battery box side. The split housing / battery box comprises two numbers fastening together to make an outer casing for the battery and also holds both cover member and the base member. The mounting of battery side connector is stable helping in blind mate with the vehicle side connector using guide pins in the connector. Since the cover member carries the maximum load while lifting through the handle member, the battery box is easy to lift and deploy when required during docking or undocking the battery box in the vehicle. The cover member with the extended portion at front side is provided which acts as a supportive member for the handle member for the battery box / pack. The cover member is configured as a base which fastens all other child parts of the handle member. Thus, the overall assembly is simple in construction. As there is an increase of height in top cover or cover member, it makes wiring a lot easier compared to the older batteries.
[064] In the proposed solution, the battery box comprises the handle member. The handle member having the grip portion, handle strip and handle caps. The handle member evenly distributes the load while lifting the battery pack / battery box and thus the battery pack can be easily carried along. The handle member makes the swapping of batteries much easier. It allows the customer to lift and charge the battery on outdoors which increases the battery life. The handle member helps the customer to conveniently remove the battery and carried out to any place even at their homes for charging. The handle strip in the handle member is a sheet metal part, formed for the respective profile of rubber handle to enable the battery lifting flow easily. The handle strip inside the rubber handle have slot like profile reduces the friction for the easy movement. The internal / handle strip comfortably carries the battery and seated inside the rubber handle which also have bending capability so that it will not break easily. Further, the rubber handle is a user friendly with a simple mechanism to lift the battery from the vehicles. It has the grip like design in order to reduce the weight distribution over the fingers and evenly distribute the weight to the handle cap and fasteners. The handle member provides a fine grip to lift and distribute the weight evenly to the handle caps which helps in easy lifting of the battery over the vehicle and reduce the damage of battery pack both internally and externally.
[065] The dockable connector in the battery box is mounted under the battery box of the battery pack for easy mounting towards vehicle with the use of fasteners. The connector on battery side blindly connects with the vehicle side connector by placing it under the utility box. The dockable connector on the battery side placed under the battery box of the battery pack makes arrangement of wiring harness much easier to the BMS board. Also, the mating between vehicle and battery side connectors is much smoother by using guide pins. The cover member and battery box are extended to mount the connector facing battery box. A simple lift of the battery box can easily assemble and disassemble the connection between the connector at the battery side and the connector at the vehicle’s side.
[066] The battery box as disclosed in the present invention is a split-type battery housing that has extended to mount the battery side connector. This mounting of battery side connector is stable and helps in blind mate with the vehicle side connector using guide pins or guide members in the connector. Further, this helps wiring harness connections inside the batteries a lot easier compared to the older batteries. As the connector provides a simple connection with the connector at the vehicle side, the removal of battery box or battery pack is easy. Thus, it also helps in charging the battery on outdoors, which increases the battery life. The connector in the battery box helps in blind mate with the connector in the vehicle side.
[067] Present invention overcomes the above stated problems at the background portion of this disclosure. Further, the battery box in the present invention improves the battery performance and increases the energy capacity within the limited volume. The battery box can be dockable at charging stations and be charged anywhere. This in turn improves range of the vehicle automatically and improves efficiency of the vehicle.
[068] In the present invention, no additional battery container/case is needed to accommodate the connector, and the original layout of the battery pack remains the same.
[069] While the present invention has been described with respect to certain embodiments, it will be apparent to those skilled in the art that various changes and modification may be made without departing from the scope of the invention as defined in the following claims.

List of Reference Numerals and Characters:
100: Battery box
110: Base member
112: Outer surface of base member
114: Inner surface of base member
114A: Plurality of mounting portions
116: Peripheral edge of base member
120: Pair of side walls
120A: Side wall
120B: Side wall
120C: Plurality of mounting holes
120C1: Curved wall portion
120C2: Curved wall portion
120C3: Curved wall portion
120C4: Curved wall portion
120D1: Front end
120D2: Rear end
122: Extended part
124: Top portion
126: Casing
126A: Open end of the casing
128: One or more battery modules
128A: Plurality of wires
128B: Plurality of electrical components
128B1: Battery Management System
130: Receptacle
130A: Profile of the receptacle
132: One or more electrical components
134: Underside portion of receptacle
136: Plurality of guide members
138: Notches
140: Cover member
140A: Outer surface of the cover member
140B: Inner surface of the cover member
142: Extended portion
142A: Profile of extended portion
146: First mounting portion
148: Second mounting portion
150: Handle member
152: Grip portion
154: Handle strip
154A, 154B: Two ends
156: Plurality of handle caps
160: Audio-visual unit
180: Guard member
190: One or more terminals
V1: Vertical direction
, C , C , Claims:1. A battery box (100), comprising:
a base member (110); and
a pair of side walls (120) being extended in a vertical direction (V1) and detachably connected onto the base member (110), the pair of side walls (120) connected to each other to form a casing (126) for receiving one or more battery modules (128) of a vehicle, each side wall (120A, 120B) of the pair of side walls (120) comprises: an extended part (122) at a top portion (124); and a receptacle (130) at the extended part (122) for accommodating one or more electrical components (132).

2. The battery box (100) as claimed in claim 1, wherein the base member (110) is a planar component, the base member (110) comprising an outer surface (112) and an inner surface (114), the inner surface (114) comprising a plurality of mounting portions (114A) at a peripheral edge (116) of the base member (110).

3. The battery box (100) as claimed in claim 1, wherein the pair of side walls (120) is disposed onto the plurality of mounting portions (114A) of the inner surface (114) of the base member (110), forming an enclosure for the one or more battery modules (128), the enclosure being the battery box (100).

4. The battery box (100) as claimed in claim 1, wherein each of the side wall (120A, 120B) comprises a curved wall portion (120C1, 120C2, 120C3, 120C4) at a front end (120D1) and at a rear end (120D2) of the side wall (120A, 120B).

5. The battery box (100) as claimed in claim 1 comprising a cover member (140), the cover member (140) being disposed onto an open end (126A) of the casing (126).

6. The battery box (100) as claimed in claim 5, wherein the cover member (140) comprises an extended portion (142), the extended portion (142) having a profile (142A) conforming to a profile (130A) of the receptacle (130) of the casing (126) and being located above corresponding to a location of the receptacle (130) of the casing (126).

7. The battery box (100) as claimed in claim 5, wherein the cover member (140) comprises an outer surface (140A) and an inner surface (140B), the inner surface (140B) facing the open end (126A) of the casing (126) and configured to accommodate a plurality of wires (128A) and a plurality of electrical components (128B) associated with the one or more battery modules (128).

8. The battery box (100) as claimed in claim 7, wherein the inner surface (140B) of the cover member (140) at the extended portion (142) forms a dead space, the dead space being located above the receptacle.

9. The battery box (100) as claimed in claim 7, wherein the outer surface (140A) of the cover member (140) comprises a first mounting portion (146), the first mounting portion (146) being configured to attach a handle member (150), the handle member (150) comprising a grip portion (152) for holding the battery box (100).

10. The battery box (100) as claimed in claim 9 comprising a handle strip (154) and a plurality of handle caps (156), the grip portion (152) being moulded with the handle strip (154).

11. The battery box (100) as claimed in claim 10, wherein the handle strip (154) comprises two ends (154A, 154B), the two ends (154A, 154B) being configured to fasten the handle caps (156) with the cover member (140) and the handle member (150), the plurality of handle caps (156) are locked to the cover member (140) with the grip portion (152) and the handle strip (154) using fasteners on the two ends (154A, 154B).

12. The battery box (100) as claimed in claim 6, wherein the extended portion (142) of the cover member (140) comprises a second mounting portion (148), the second mounting portion (148) being configured to attach an audio-visual unit (160), the audio-visual unit (160) being configured to examine a plurality of parameters of the one or more battery modules (128).

13. The battery box (100) as claimed in claim 1, wherein the receptacle (130) of the casing (126) is configured to accommodate the one or more electrical components (132) at an underside portion (134) of the receptacle (130) of the casing (126), the one or more electrical component being a connector.

14. The battery box (100) as claimed in claim 1 comprising a gasket at the receptacle (130) of the casing (126) for preventing an entry of foreign particles into the one or more electrical components (132).

15. The battery box (100) as claimed in claim 1 comprising a gasket between the pair of side walls (120) which are connected to each other to form a casing (126) for receiving the one or more battery modules (128) of a vehicle to prevent entry of foreign particles.

16. The battery box (100) as claimed in claim 1 comprising a guard member (180), the guard member (180) being configured to surround terminals (190) of the one or more electrical components (132), thereby preventing a contact of the terminals (190) by a user.

17. The battery box (100) as claimed in claim 1, wherein the one or more electrical components (132) comprises a plurality of guide members (136), the plurality of guide members (136) being configured to slide into notches (138) of another electrical component of the vehicle.

18. The battery box (100) as claimed in claim 10, wherein the plurality of notches (138) is configured to latch and unlatch through a switch.

Documents

Application Documents

# Name Date
1 202341049099-STATEMENT OF UNDERTAKING (FORM 3) [20-07-2023(online)].pdf 2023-07-20
2 202341049099-REQUEST FOR EXAMINATION (FORM-18) [20-07-2023(online)].pdf 2023-07-20
3 202341049099-PROOF OF RIGHT [20-07-2023(online)].pdf 2023-07-20
4 202341049099-POWER OF AUTHORITY [20-07-2023(online)].pdf 2023-07-20
5 202341049099-FORM 18 [20-07-2023(online)].pdf 2023-07-20
6 202341049099-FORM 1 [20-07-2023(online)].pdf 2023-07-20
7 202341049099-FIGURE OF ABSTRACT [20-07-2023(online)].pdf 2023-07-20
8 202341049099-DRAWINGS [20-07-2023(online)].pdf 2023-07-20
9 202341049099-DECLARATION OF INVENTORSHIP (FORM 5) [20-07-2023(online)].pdf 2023-07-20
10 202341049099-COMPLETE SPECIFICATION [20-07-2023(online)].pdf 2023-07-20
11 202341049099-Covering Letter [08-05-2024(online)].pdf 2024-05-08