Abstract: A mechanical device (100) and a method for directing objects in automated storage and retrieval systems are provided. The mechanical device (100) includes a roller conveyor assembly (102), a chain conveyor assembly (104), a rotating frame assembly (106), a weighing assembly (108) and a turn table assembly (110). The mechanical device rotates the turn table assembly to the ‘n’ degrees to change the transfer direction of one or more objects using at least one of the roller conveyor assembly or the chain conveyor assembly. The mechanical device measures the weight of the one or more objects when changing the transfer direction of the one or more objects. FIG. 1
DESC:BACKGROUND
Technical Field
[0001] Embodiments herein generally relate to a mechanical device, more particularly to a mechanical device and method for directing objects in automated storage and retrieval systems.
Description of the Related Art
[0002] To transport objects both vertically and horizontally inside the system, commercial automatic storage and retrieval systems rely more on linear conveyors, automated storage racks, and vertical lifts. In order to effectively modify the direction of material flow, this method needs a larger floor area. In-line transfers or automated devices are utilized to reposition objects as they move along the conveyor system when they need to change direction. These machines combine, divert, or redirect things onto different conveyor lines as necessary. This, however, adds complexity and necessitates exact synchronization and control. To enable item rotation or reorientation, commercial automated storage and retrieval systems require specific handling tools, such as transfer cars or shuttle systems.
[0003] These increase the system's complexity and expense. Commercial automatic storage and retrieval systems have a limited ability to sort objects since it is more difficult to rotate items effectively to different locations or orientations. The system's capacity to properly manage a variety of item kinds and sizes is hampered by this constraint. Furthermore, in order to fit the additional linear conveyors and transfer equipment needed to fulfil the same material handling objectives, the commercial automatic storage and retrieval systems require a bigger warehouse footprint.
[0004] It is difficult to integrate a weighing device into the autonomous storage and retrieval system. The system must make sure that the weighing procedure integrates seamlessly with the entire material handling and control system. Custom programming and interface creation are necessary for this. Accurate weighing is essential, especially when a broad variety of item weights are handled by the autonomous storage and retrieval system. The weighing equipment is calibrated and maintained often to ensure accuracy. System performance is impacted by weighing each object as it is stored or retrieved. Weighing takes time, and if not done accurately, it may slow down the entire process. It might be difficult to balance system speed with precision. Furthermore, the form of an autonomous storage and retrieval system frequently calls for a designated location for weighing devices. This has an impact on the system's design, which includes how the system's conveyors, storage sites, and material movement are organized.
[0005] To provide precise measurements, the weighing equipment has to be calibrated and maintained regularly. The autonomous storage and retrieval system's continuing operating and maintenance expenses increase as a result. The weighing device's function and design are appropriate for the kinds of objects handled by industrial automatic storage and retrieval systems. Furthermore, a variety of object sizes and forms are accommodated by the weighing devices. Safety considerations must be considered while incorporating a weighing device. In order to ensure safe operations, safety standards are devised and personnel are shielded from moving parts. The weighing devices produce a large quantity of data. It is difficult to manage and analyse this data since it needs the right tools and software to be processed and used.
[0006] Accordingly, there remains a need for a device and a method for directing and weighing objects in automated storage and retrieval systems automatically.
SUMMARY
[0007] Embodiments herein disclose a mechanical device for directing objects on automated storage and retrieval systems including a roller conveyor assembly, a chain conveyor assembly, a rotating frame assembly, a weighing assembly and a turn table assembly. The roller conveyor assembly handles the objects between the mechanical device and one or more conveyors of the automated storage and retrieval system. The chain conveyor assembly handles the objects between the mechanical device and the one or more conveyors of the automated storage and retrieval system. The rotating frame assembly is mounted with at least one of the roller conveyor assembly or the chain conveyor assembly. The weighing assembly is mounted on the rotating frame assembly. The weighing machine determines the weight of the objects when conveyed on the mechanical device. The turn table assembly is mounted with the rotating frame assembly for directing objects. When in operation, the objects are handled by at least one of (a) the roller conveyor when the objects are conveyed in a parallel direction with the mechanical device or (b) the chain conveyor when the objects are conveyed in a traverse direction with the mechanical device. The chain conveyor assembly lifts up and lifts down to convey the objects between the mechanical device and the one or more conveyors of the automated storage and retrieval assembly.
[0008] In some embodiments, the roller conveyor assembly includes a side support unit, a roller unit, a bottom support unit, a drive unit and a ball transfer unit. The side support unit guides the objects on the mechanical device. The side support unit includes a side roller assembly, a top cover, a bottom cover, a support assembly and a guide plate. The roller unit is driven by a roller driving unit for conveying objects. The roller unit includes one or more rollers that are coupled together with the roller driving unit using a plurality of sprockets and a plurality of chain links. The bottom support unit is mounted with at least one of (a) a beam support assembly to mount at least one of the one or more rollers or the chain conveyor assembly or (b) a load cell plate assembly to mount one or more load cells. The drive unit is mounted on the side support unit using a motor clamp. The drive unit includes a drive motor, a drive shaft, a drive sprocket or a gear assembly. The ball transfer unit is mounted on the side support unit.
[0009] In some embodiments, the chain conveyor assembly includes a support assembly, a drive unit, a chain assembly, and a side channel. The support assembly mounts at least one of the roller conveyor assembly or the rotating frame assembly using a clamp assembly. The drive unit drives the chain conveyor assembly to handle the objects. The drive unit includes at least one of a drive motor, a drive sprocket, a drive shaft or a gear assembly. The chain assembly is coupled with the drive unit to handle the objects. The chain assembly includes at least one of one or more sprockets or one or more chain links. The side channel mounts at least one of the drive unit or the chain assembly.
[0010] In some embodiments, the rotating frame assembly includes one or more lifting plates, one or more lifting shafts, one or more lifting sprockets and a rotating plate. The one or more lifting plates are mounted with one or more lifting shafts using one or more bearings. The one or more lifting shafts are synchronously coupled together using at least one of the lifting plates, one or more plates or one or more pipes. The one or more lifting sprockets are coupled with a lift drive assembly and the one or more lifting shafts using one or more chain links. The rotating plate couples the rotating frame assembly and the turn table assembly.
[0011] In some embodiments, the rotating frame assembly is mounted with the chain conveyor assembly using the one or more lifting plates and the one or more mounting pipes. The rotating frame assembly lifts up and lifts down the chain conveyor assembly when the objects are handled in a traverse direction with the roller conveyor assembly.
[0012] In some embodiments, the turn table assembly includes a drive wheel, a driven wheel, one or more guide roller units and a gear assembly. The drive wheel is mounted on the turn table assembly using one or more round flange bearings. The drive wheel is coupled with a drive motor using a gear assembly. The driven wheel is mounted on the turn table assembly using at least one of a bearing block or a flange. The one or more guide roller unit that is mounted on the turn table assembly to guide the rotating frame assembly. The gear assembly couples the drive wheel with the drive motor using a drive shaft.
[0013] In some embodiments, the driven wheel and the drive wheel are coupled on the turn table assembly. The driven wheel is coupled with the rotating frame assembly.
[0014] In some embodiments, the one or more guide roller units include a roller ball and a roller guide frame. The roller ball is mounted inside the roller guide frame. The roller guide frame accommodates the roller ball using a tensioning lock plate, an adjustable rod or a guide lock plate. A position of the roller ball is adjustable on the roller guide frame.
[0015] In some embodiments, the mechanical device includes one or more sensors to determine a position of at least one of the roller conveyor assembly, the chain conveyor assembly, the rotating frame assembly or the turn table assembly. The weighing assembly determines the weight of the objects on the mechanical device using one or more sensors.
[0016] In some embodiments, the one or more sensors are communicatively connected with the automated storage and retrieval system to enable the mechanical device to direct the objects between the one or more conveyors of the automated storage and retrieval system.
[0017] In another aspect, a method of directing objects on automated storage and retrieval systems using a mechanical device including (a) determining a direction of the objects that are conveyed on one or more conveyors of the automated storage and retrieval system, (b) handling the objects from the one or more conveyors of the automated storage and retrieval system by a roller conveyor assembly when the direction of the objects is in parallel with the mechanical device, (c) handling the objects from the one or more conveyors of the automated storage and retrieval system by a chain conveyor assembly when the direction of the objects is in traverse with the mechanical device, and, (d) determining a weight of the objects using a weighing assembly when the objects are handled by the mechanical device.
[0018] In some embodiments, the chain conveyor assembly handles the objects by (a) conveying the objects from the one or more conveyors of the automated storage and retrieval system that are in traverse with the mechanical device using the chain conveyor assembly, and (b) conveying the objects to the one or more conveyors of the automated storage and retrieval system by at least one of (i) lifting up the objects by a rotating frame assembly to convey the objects from the mechanical device to the one or more conveyors of the automated storage and retrieval system when the one or more conveyors of the automated storage and retrieval system are in traverse with the mechanical device, and (ii) lifting down the objects on the roller conveyor assembly to convey the objects to the one or more conveyors of the automated storage and retrieval system when the one or more conveyors of the automated storage and retrieval system are in parallel with the mechanical device.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The embodiments herein will be better understood from the following detailed description with reference to the drawings, in which:
[0020] FIG. 1 illustrates an exemplary view of a mechanical device for directing objects in automated storage and retrieval systems according to some embodiments herein;
[0021] FIG. 2 illustrates an exemplary view of a roller conveyor assembly according to some embodiments herein;
[0022] FIG. 3 illustrates an exemplary view of a chain conveyor assembly according to some embodiments herein;
[0023] FIG. 4 illustrates an exemplary view of a rotating frame assembly according to some embodiments herein;
[0024] FIG. 5 illustrates an exemplary view of a turntable assembly according to some embodiments herein; and
[0025] FIG. 6 is a flow diagram of a method of directing objects in automated storage and retrieval systems using a mechanical device of FIG. 1 according to some embodiments herein.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0026] The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practised and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
[0027] An objective of the current invention is to provide a mechanical device and method for directing objects in automated storage and retrieval systems and that removes or at least lessens the limitations mentioned above. These goals are accomplished using the method described in the appended description. As mentioned, there remains a need for a mechanical device and method for directing objects in automated storage and retrieval systems. Referring now to the drawings, and more particularly to FIG. 1 through FIG. 6, where similar reference characters denote corresponding features consistently throughout the figures, preferred embodiments are shown.
[0028] FIG. 1 illustrates an exemplary view of a mechanical device 100 for directing objects in automated storage and retrieval systems according to some embodiments herein. The mechanical device 100 includes a roller conveyor assembly 102, a chain conveyor assembly 104, a rotating frame assembly 106, a weighing assembly 108 and a turn table assembly 110. The roller conveyor assembly 102 conveys one or more objects between the mechanical device 100 and one or more external conveyors. In some embodiments, the one or more external conveyors are conveyors of the automated storage and retrieval systems. In some embodiments, the roller conveyor assembly 102 is driven by at least one driving assembly. In some embodiments, at least one driving assembly includes at least one of a driving shaft, a gear assembly or a motor. The chain conveyor assembly 104 conveys the one or more objects between the mechanical device 100 and the one or more conveyors of the automated storage and retrieval systems. In some embodiments, the chain conveyor assembly 104 conveys the one or more objects on the one or more conveyors from the mechanical device 100 using a lifting assembly.
[0029] In some embodiments, the chain conveyor assembly 104 is mounted on the roller conveyor assembly 102. The rotating frame assembly 106 rotates at least of the roller conveyor assembly 102 or the chain conveyor assembly 104 to the ‘n’ degrees to transfer the one or more objects to the one or more conveyors in different directions. In some embodiments, the rotating frame assembly 106 is driven by the at least one driving assembly. In some embodiments, the at least one driving assembly includes at least one of a driving shaft, a driving motor or a gear assembly. The weighing assembly 108 is mounted between the rotating frame assembly 106 and the turn table assembly 110. The weighing assembly 108 measures the weight of the one or more objects when handling between the one or more conveyors of the automated storage and retrieval systems and the mechanical device 100. In some embodiments, the at least one drive assembly drives the turn table assembly 110 using one or more gears and the drive shaft to rotate the direction of the one or more objects.
[0030] In some embodiments, the mechanical device 100 lifts up the chain conveyor assembly 104 to drag the one or more objects from the one or more conveyors when the objects are conveyed in traverse with the mechanical device 100. The mechanical device 100 lifts down the chain conveyor assembly 104 and places the one or more objects on the roller conveyor assembly 102 to direct the one or more objects on the one or more conveyors of the automated storage and retrieval systems which are in parallel with the mechanical device 100. The mechanical device 100 rotates the turn table assembly 110 using the at least one drive assembly to the ‘n’ degrees to change the transfer direction of the one or more objects.
[0031] In some embodiments, the mechanical device 100 measures the weight of the one or more objects when changing the transfer direction of the one or more objects. In some embodiments, the mechanical device 100 is mounted between the one or more conveyors of the automated storage and retrieval systems. When the mechanical device 100 and the one or more conveyors of the automated storage and retrieval systems are mounted parallelly, the one or more objects are directed by the roller conveyor 102. When the one or more conveyors of the automated storage and retrieval systems and the mechanical device 100 are mounted in traverse, the one or more objects are directed by the chain conveyor assembly 104 and the lifting assembly.
[0032] With reference to FIG. 1, FIG. 2 illustrates an exemplary view of the roller conveyor assembly 102 according to some embodiments herein. The roller conveyor assembly 102 includes a side support unit 202, a roller unit 204, a bottom support unit 206, a drive unit 208 and a ball transfer unit 210. The side support unit 202 includes a side roller support assembly 212, a top cover 214, a bottom cover 216, a support assembly 218 and a guide plate 220. In some embodiments, the side roller support assembly 212 is a side channel. In some embodiments, the top cover 214 and the bottom cover 216 protect the side support unit 202 from external hazards.
[0033] In some embodiments, the support assembly 218 and the guide plate 220 provide mechanical support and guide the one or more objects that are handled by the mechanical device 100. In some embodiments, the side support unit 202 includes a curved side support 222 with one or more cover plates and one or more inter-roll rollers 226A-N. In some embodiments, the curved side support 222 is mounted using a side channel mount 224. In some embodiments, the roller unit 204 includes one or more inter-roll rollers 226A-N, one or more inter-roll chain sprockets and one or more inter-roll housings. In some embodiments, the roller unit 204 is driven by the drive unit 208 using at least one of drive shaft, a drive motor, a drive gear assembly or a drive sprocket.
[0034] The bottom support unit 206 includes at least one of a beam support assembly and a load cell plate assembly. The beam support assembly is used to mount the roller conveyor assembly 102 with the chain conveyor assembly 104 and the rotating frame assembly 106. In some embodiments, the load cell plate assembly adapts at least one load cell. The at least one load cell measures weight of the one or more objects handled by the mechanical device 100. In some embodiments, the weighing assembly 108 is formed using the one or more load cells. The drive unit 208 includes at least one of the drive shaft, the drive motor, the drive gear assembly or the drive sprocket mounted on the side support unit 202 using a motor clamp. In some embodiments, the drive unit 208 includes a gear bracket assembly.
[0035] The ball transfer unit 210 allows the load bearing of the mechanical device 100. In some embodiments, when the mechanical device 100 and the one or more conveyors of the automated storage and retrieval systems are mounted parallelly, the one or more objects are directed by the roller conveyor 102.
[0036] With reference to the FIG. 1, FIG. 3 illustrates an exemplary view of the chain conveyor assembly 104 according to some embodiments herein. The chain conveyor assembly 104 includes a chain conveyor support assembly 302, a side channel 304, a chain drive unit 306 and a chain assembly 308. The chain conveyor support assembly 302 accommodates a clamp assembly to mount at least one of the roller conveyor assembly 102 and the rotating frame assembly 106. The side channel 304 accommodates at least one of the chain drive unit 306 or the chain assembly 308. The chain drive unit 306 includes one or more drive sprockets, a gear assembly 312 and a drive shaft 314. In some embodiments, when the one or more conveyors of the automated storage and retrieval systems and the mechanical device 100 are mounted in traverse, the one or more objects are directed by the chain conveyor assembly 104 using the lifting assembly.
[0037] With reference to FIG. 1, FIG. 4 illustrates an exemplary view of the rotating frame assembly 106 according to some embodiments herein. The rotating frame assembly 106 includes one or more lifting plates 402A-N, one or more lifting shafts 404A-N, one or more lifting sprockets 406A-N and a rotating plate 408. The one or more lifting plate 402A-N and the one or more lifting shafts 404A-N are coupled with the one or more driving sprockets 406A-N. In some embodiments, the rotating frame assembly 106 includes at least two lifting shafts 404A and 404B. In some embodiments, the lifting shafts 404A and 404B are coupled with one or more pipes and connector plates. In some embodiments, the rotating frame assembly 106 uses the rotating plate 408 to mount the rotating frame assembly 106 with the turn table assembly 110.
[0038] In some embodiments, the one or more lifting plates 402A-N, the lifting shafts 404A and 404B and the one or more lifting sprockets 406A-N form a lifting assembly. The lifting assembly is coupled with the chain conveyor assembly 104. The lifting assembly lifts up and lifts down the chain conveyor assembly 104 to handle the one or more objects between the mechanical device 100 and the one or more conveyors of the automated storage and retrieval systems when the one or more conveyors of the automated storage and retrieval systems are mounted in traverse with the mechanical device 100.
[0039] With reference to FIG. 1, FIG. 5 illustrates an exemplary view of the turntable assembly 110 according to some embodiments herein. The turntable assembly 110 includes a drive wheel 502, a driven wheel 504, one or more guide roller units 506A-N and a gear assembly 508. In some embodiments, the turn table assembly 110 includes the at least one drive assembly to drive the drive wheel 502. The drive wheel 502 is mounted on the turn table assembly 110 using at least one round flange bearing. The drive wheel 502 is coupled with the at least one drive assembly using the gear assembly 508. The drive wheel 502 is mounted on the turn table assembly 110 to drive the driven wheel 504 to perform the rotation operation. In some embodiments, the driven wheel 504 is mounted on the turn table assembly 110 using the at least one bearing block or flanges. The one or more guide roller units 506A-N includes at least one roller to guide the rotating frame assembly 106. In some embodiments, the at least one roller is adjustable and mounted on a frame of the turn table assembly 110. The gear assembly 508 includes one or more flange bearings, flange plates, gears and a drive shaft. In some embodiments, the gear assembly 508 is coupled with the at least one drive assembly.
[0040] With reference to FIG. 1, FIG. 6 is a flow diagram of a method of directing objects in automated storage and retrieval systems using the mechanical device 100 of FIG. 1 according to some embodiments herein. At step 602, a direction of the objects is determined on the one or more conveyors of the automated storage and retrieval systems. In some embodiments, the chain conveyor assembly 104 is lifted up to drag an object on the mechanical device 100 from external conveyors. At step 604, the one or more objects are handled from the one or more conveyors of the automated storage and retrieval systems by the roller conveyor assembly 102 when the direction of the one or more objects is in parallel with the mechanical device 100. In some embodiments, the objects are conveyed from the external conveyors to the mechanical device 100 using the roller conveyor assembly 102. At step 606, the one or more objects from the one or more conveyors of the automated storage and retrieval systems by the chain conveyor assembly 104 when the direction of the objects are in traverse with the mechanical device 100. In some embodiments, the turn table assembly 110 is rotated to direct the one or more objects in a desired direction.
[0041] At step 608, a weight of the one or more objects is determined using the weighing assembly 108 when the one or more objects are handled by the mechanical device 100. In some embodiments, the weight of the one or more objects is measured when the turn table assembly 110 is rotating using the weighing assembly 108. In some embodiments, the one or more objects are conveyed from the mechanical device 100 to the one or more conveyors of the automated storage and retrieval system using at least one of the chain conveyor assembly 104 or the roller conveyor assembly 102. In some embodiments, the chain conveyor assembly 104 is lifted down when the one or more objects are handled by the mechanical device 100. The one or more objects are conveyed from the one or more conveyors of the automated storage and retrieval systems that are in traverse with the mechanical device 100 using the chain conveyor assembly 104.
[0042] The one or more objects are conveyed to the one or more conveyors of the automated storage and retrieval systems by at least one of (a) lifting up the one or more objects by the rotating frame assembly 106 to convey the one or more objects from the mechanical device 100 to the one or more conveyors of the automated storage and retrieval systems when the one or more conveyors of the automated storage and retrieval systems are in traverse with the mechanical device 100, or (b) lifting down the one or more objects by a rotating frame assembly 106 on the roller conveyor assembly 102 to convey the one or more objects to the one or more conveyors of the automated storage and retrieval systems when the one or more conveyors of the automated storage and retrieval systems are in parallel with the mechanical device 100.
[0043] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practised with modification within the spirit and scope of the appended claims.
,CLAIMS:1. A mechanical device (100) for directing objects on automated storage and retrieval systems comprising,
a roller conveyor assembly (102) that handles the objects between the mechanical device (100) and a plurality of conveyors of the automated storage and retrieval systems;
a chain conveyor assembly (104) that handles the objects between the mechanical device (100) and the plurality of conveyors of the automated storage and retrieval systems;
a rotating frame assembly (106) that is mounted with at least one of the roller conveyor assembly (102) or the chain conveyor assembly (104);
a weighing assembly (108) that is mounted on the rotating frame assembly (106), wherein the weighing machine determines the weight of the objects when conveyed on the mechanical device (100); and
a turn table assembly (110) that is mounted with the rotating frame assembly (106) for directing the objects,
wherein when in operation,
the objects are handled by at least one of (a) the roller conveyor (102) when the objects are conveyed in a parallel direction with the mechanical device (100) or (b) the chain conveyor assembly (104) when the objects are conveyed in a traverse direction with the mechanical device (100), wherein the chain conveyor assembly (104) lifts up and lifts down to convey the objects between the mechanical device (100) and the plurality of conveyors of the automated storage and retrieval systems.
2. The mechanical device (100) as claimed in claim 1, wherein the roller conveyor assembly (102) comprises
a side support unit (202) that guides the objects on the mechanical device (100), wherein the side support unit (202) comprises a side roller assembly (212), a top cover (214), a bottom cover (216), a support assembly (218) and a guide plate (220);
a roller unit (204) that is driven by a roller driving unit for conveying objects, wherein the roller unit (204) comprises a plurality of rollers that are coupled together with the roller driving unit using a plurality of sprockets and a plurality of chain links;
a bottom support unit (206) that is mounted with at least one of (a) a beam support assembly to mount at least one of the plurality of rollers or the chain conveyor assembly (104) or (b) a load cell plate assembly to mount a plurality of load cells;
a drive unit (208) that is mounted on the side support unit (202) using a motor clamp, wherein the drive unit (208) comprises a drive motor, a drive shaft, a drive sprocket or a gear assembly; and
a ball transfer unit (210) that is mounted on the side support unit (202).
3. The mechanical device (100) as claimed in claim 1, wherein the chain conveyor assembly (104) comprises
a chain conveyor support assembly (302) that mounts at least one of the roller conveyor assembly (102) or the rotating frame assembly (106) using a clamp assembly;
a chain drive unit (306) that drives the chain conveyor assembly (104) to handle the objects, wherein the chain drive unit (306) comprises at least one of a drive motor, a drive sprocket, a drive shaft or a gear assembly;
a chain assembly (308) that is coupled with the drive unit (208) to handle the objects, wherein the chain assembly (308) comprises at least one of a plurality of sprockets or a plurality of chain links; and
a side channel (304) that mounts at least one of the chain drive unit (306) or the chain assembly (308).
4. The mechanical device (100) as claimed in claim 1, wherein the rotating frame assembly (106) comprises
a plurality of lifting plates (402A-N) that are mounted with a plurality of lifting shafts (404A-N) using a plurality of bearings;
the plurality of lifting shafts (404A-N) that are synchronously coupled together using at least one of the plurality of lifting plates (402A-N), a plurality of plates or a plurality of pipes;
a plurality of lifting sprockets (406A-N) that are coupled with a lift drive assembly and the plurality of lifting shafts (404A-N) using a plurality of chain links; and
a rotating plate (408) that couples the rotating frame assembly (106) and the turn table assembly (110).
5. The mechanical device (100) as claimed in claim 1, wherein the rotating frame assembly (106) is mounted with the chain conveyor assembly (104) using the plurality of lifting plates (402A-N) and a plurality of mounting pipes, wherein the rotating frame assembly (106) lifts up and lifts down the chain conveyor assembly (104) when the objects are handled at a traverse direction with the roller conveyor assembly (102).
6. The mechanical device (100) as claimed in claim 1, wherein the turn table assembly (110) comprises
a drive wheel (502) that is mounted on the turn table assembly (110) using a plurality of round flange bearing, wherein the drive wheel (502) is coupled with a drive motor using a gear assembly (508);
a driven wheel (504) that is mounted on the turn table assembly (110) using at least one of a bearing block or a flange;
a plurality of guide roller unit (506A-N) that is mounted on the turn table assembly (110) to guide the rotating frame assembly (106);
the gear assembly (508) that couples the drive wheel (502) with the drive motor using a drive shaft.
7. The mechanical device (100) as claimed in claim 1, wherein the driven wheel (504) and the drive wheel (502) are coupled on the turn table assembly (110), wherein the driven wheel (504) is coupled with the rotating frame assembly (106).
8. The mechanical device (100) as claimed in claim 1, wherein the plurality of guide roller unit (506A-N) comprises
a roller ball that is mounted inside the roller guide frame; and
a roller guide frame that accommodates the roller ball using a tensioning lock plate, an adjustable rod or a guide lock plate, wherein a position of the roller ball is adjustable on the roller guide frame.
9. The mechanical device (100) as claimed in claim 1, wherein the mechanical device (100) comprises a plurality of sensors to determine a position of at least one of the roller conveyor assembly (102), the chain conveyor assembly (104), the rotating frame assembly (106) or the turn table assembly (110), wherein the weighing assembly (108) determines the weight of the objects on the mechanical device (100) using the plurality of sensors.
10. The mechanical device (100) as claimed in claim 1, wherein the plurality of sensors is communicatively connected with the automated storage and retrieval systems to enable the mechanical device (100) to direct the objects between the plurality of conveyors of the automated storage and retrieval systems.
11. A method of directing objects on automated storage and retrieval systems using a mechanical device (100) comprising,
determining a direction of the objects that are conveyed on a plurality of conveyors of the automated storage and retrieval systems;
handling the objects from the plurality of conveyors of the automated storage and retrieval systems by a roller conveyor assembly (102) when the direction of the objects is in parallel with the mechanical device (100);
handling the objects from the plurality of conveyors of the automated storage and retrieval systems by a chain conveyor assembly (104) when the direction of the objects is in traverse with the mechanical device (100); and
determining a weight of the objects using a weighing assembly (108) when the objects are handled by the mechanical device (100).
12. The method as claimed in claim 11, wherein the chain conveyor assembly (104) handle the objects by
conveying the objects from the plurality of conveyors of the automated storage and retrieval systems that are in traverse with the mechanical device (100) using the chain conveyor assembly (104); and
conveying the objects to the plurality of conveyors of the automated storage and retrieval systems by at least one of (a) lifting up the objects by a rotating frame assembly (106) to convey the objects from the mechanical device (100) to the plurality of conveyors of the automated storage and retrieval systems when the plurality of conveyors of the automated storage and retrieval systems is in traverse with the mechanical device (100), or (b) lifting down the objects by the rotating frame assembly (106) on the roller conveyor assembly (102) to convey the objects to the plurality of conveyors of the automated storage and retrieval systems when the plurality of conveyors of the automated storage and retrieval systems is in parallel with the mechanical device (100).
| # | Name | Date |
|---|---|---|
| 1 | 202341072495-STATEMENT OF UNDERTAKING (FORM 3) [25-10-2023(online)].pdf | 2023-10-25 |
| 2 | 202341072495-PROVISIONAL SPECIFICATION [25-10-2023(online)].pdf | 2023-10-25 |
| 3 | 202341072495-PROOF OF RIGHT [25-10-2023(online)].pdf | 2023-10-25 |
| 4 | 202341072495-POWER OF AUTHORITY [25-10-2023(online)].pdf | 2023-10-25 |
| 5 | 202341072495-FORM 1 [25-10-2023(online)].pdf | 2023-10-25 |
| 6 | 202341072495-DRAWINGS [25-10-2023(online)].pdf | 2023-10-25 |
| 7 | 202341072495-DRAWINGS [25-10-2023(online)]-1.pdf | 2023-10-25 |
| 8 | 202341072495-DRAWING [25-10-2024(online)].pdf | 2024-10-25 |
| 9 | 202341072495-CORRESPONDENCE-OTHERS [25-10-2024(online)].pdf | 2024-10-25 |
| 10 | 202341072495-COMPLETE SPECIFICATION [25-10-2024(online)].pdf | 2024-10-25 |