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Electric Vehicle Battery Charging Connector

Abstract: A charging socket 100 is disclosed. The charging socket 100 may comprise a socket housing 102. The socket housing 102 is configured to enable mounting of the socket 100 in an electric vehicle. A cavity 104, provided in the socket housing 102. The cavity 104 comprises an inner portion 106, and outer portion 108. Further a socket shroud 110 is provided at an outer periphery of the inner portion 106 of the cavity 104. At least two drains 116 provided on the socket shroud 110.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
08 February 2024
Publication Number
33/2025
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
Parent Application

Applicants

Minda Corporation Limited
Plot No. 2D/1, Udyog Kendra Eco Tech – III, Greater Noida Uttar Pradesh, India-201306
Bajaj Auto Limited
Bajaj Auto Limited Akurdi, Pune-411035 India

Inventors

1. Prasanna Ramakrishnan
Flat 201, GVN Residency, 3rd Cross Rd, Himagiri Meadows, Gottigere, Bengaluru, Karnataka 560076
2. Sachin Bhaskar Singewar
Flat 807, Skyland, Moshi 412105
3. Vikram Dilip Sapate
Hill Crest Co. Hsg. Society, Flat 301, Ravet, PCMC, Pune - 412101

Specification

Description:TECHNICAL FIELD
[001] The present disclosure relates to electric vehicles (EVs), more particularly relates to charging connectors used to charge the battery of an electric vehicle.

BACKGROUND
[002] Electric vehicles have seen significant advancements in recent years, and charging infrastructure has played a crucial role in their widespread adoption. Charging connectors are vital components that facilitate the transfer of electric energy from charging stations to the EV battery. These connectors are subjected to various environmental factors and operating conditions, which can impact their overall performance and durability.
[003] Further in an electric vehicle, an electric motor is driven by high voltage battery and the battery is charged through a charging connector. A charging connector installed in a vehicle is called a socket connector into which a charging plug is connected and disconnected for power supply.
[004] The socket connector is mounted on the vehicle vertically up facing the sky. When the vehicle is parked in open area, the rain water may enter between the gap of the body panel and get accumulated into the upper part of the socket connector.
[005] If the socket connector is not erected in the direction of gravity and is installed in a vehicle with a certain degree of inclination to the direction of gravity, the water that has flowed into the upper part of the socket connector is not drained outside and accumulates, causing a short circuit when the plug is connected to socket connector for charging.
[006] Further certain charging connector and socket connector in the vehicle have a fluid line in addition to the power line to maintain the temperature. During disconnection left over fluid may spill over the socket or the charging connector. The accumulation of fluids may result in corrosion on the connectors.
[007] Therefore, there is a need of a system for discharging this accumulated water or fluid that alleviates the aforementioned drawbacks.

OBJECTS OF THE INVENTION
[008] The principal object of the present disclosure is to prevent accumulation of fluids inside a charging socket of an electric vehicle (EV).
[009] Another object of the present disclosure is to provide an innovative socket design housing.
[0010] Another object of the present disclosure is to provides a socket housing having drain cut-out on periphery of the socket.
[0011] Yet another object of the present disclosure is to prevent ingress of water when both socket and plug are connected for charging.

SUMMARY
[0012] This summary is provided to introduce concepts related to a charging socket configured to prevent accumulation and ingress of fluids inside the charging socket of an electric vehicle (EV). This summary is not intended to identify essential features of the claimed subject matter nor is it intended for use in limiting the scope of the claimed subject matter.
[0013] In an implementation of the present disclosure a charging socket 100 is disclosed. The charging socket 100 may comprise a socket housing 102. The socket housing 102 is configured to enable mounting of the socket 100 in an electric vehicle. A cavity 104, provided in the socket housing 102. The cavity 104 comprises an inner portion 106, and outer portion 108. Further a socket shroud 110 is provided at an outer periphery of the inner portion 106 of the cavity 104. The socket shroud 110 further may be provided with at least two drains 116 for draining the fluid away from the socket housing 102.

BRIEF DESCRIPTION OF DRAWINGS
[0014] The detailed description is described with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The same numbers are used throughout the drawings to refer like features and components.
[0015] Figure 1a, illustrates a sectional view of a socket/charging socket 100, in accordance with an exemplary embodiment of the present subject matter.
[0016] Figure 1b, illustrates a sectional view of a socket/charging socket 100, in accordance with another exemplary embodiment of the present subject matter.
[0017] Figure 2, illustrates a view of the socket/charging socket 100, in accordance with an exemplary embodiment of the present subject matter.
[0018] Figure 3, illustrates a view of the socket/charging socket 100, and a charging port 300 in accordance with an exemplary embodiment of the present subject matter.

DETAILED DESCRIPTION
[0019] Some embodiments of the present disclosure, illustrating all its features, will now be discussed in detail. It must also be noted that as used herein and in the appended claims, the singular forms "a", "an" and "the" include plural references unless the context clearly dictates otherwise. Although any systems and methods similar or equivalent to those described herein can be used in the practice or testing of embodiments of the present disclosure, the exemplary, system disclosed prevents accumulation and ingress of fluids inside a charging socket of an electric vehicle (EV).
Part List
- Charging socket 100
- Socket housing 102
- Cavity 104
- Inner portion 106
- Outer portion 108
- Socket shroud 110
- Plurality of connectors 112
- First surface 114
- At least two drains 116
- Seal 118
- At least one external drain 202
- Charging port 300
- Extended members 302
[0020] An exemplary embodiment discloses a socket housing. The socket housing may further comprise a plurality of drain cut-out provided on periphery of the socket shroud. Further at least two external discharges may be provided to discharge water or fluid that has fallen through the socket shroud cut-out. Further peripheral seal is provided below the socket shroud cut-out to prevent ingress of water when both socket and plug are connected for charging.
[0021] In accordance with an exemplary embodiment, a socket for charging an EV is disclosed. The socket may comprise a socket housing. The socket housing may further comprise a plurality of connections pins. The plurality of connection pins are provided within a cavity provided in the socket housing. The plurality of pins are configured to engage with a charging port or power port. Further the plurality of pins may be mounted on a first surface of the cavity. The first surface may be partially inclined, such that any fluid on the first surface slides away from the plurality of pins and towards outer periphery of the cavity.
[0022] Further in accordance with the exemplary embodiment, the cavity may be enclosed in a socket shroud. The socket shroud may be provided with at least two drains. The at least two drains may be cut out on the socket shroud. The at least two drains cut out on the shroud are provided such that, fluid falling on the first surface with the inclination, is drained out.
[0023] Further at least two external drains may be provided on the socket housing to drain the fluid received at the at least two drains on the socket shroud. The at least two external drains, are coupled/connect with at least two drains cut out to transfer the fluid.
[0024] In another aspect of the present invention, the socket shroud may be mounted within the cavity of the socket housing. Further the socket shroud may be configured to create two sections, an internal periphery, and an outer periphery. Further the plurality of the pins may be provided within the inner periphery. Further the first surface may be enclosed within the inner periphery. The inclination of the first surface may be such that any fluid on the first surface slides away from the plurality of pins and towards outer periphery of the cavity. This can be achieved, by having an inverted conical shape formed for the first surface with outer edges of the cones configured to direct fluid towards one of the drains from the at least two drains.
[0025] Further at least two external drains may be provided on the outer periphery, to drain the fluid away from the socket housing. Further a seal may be mounted on the periphery of the socket shroud or below the socket shroud.
[0026] In another aspect draft angle may be provided to direct the fluid towards the external drain holes. Further raised collars are provided around every terminal to have better insulation resistance even when there is a minimum amount of fluid stuck to the bottom even after complete draining.
[0027] In accordance with another exemplary embodiment, a charging socket is disclosed. The charging socket may be configured to connect with a charging port to enable charging of an electric vehicle. The charging socket may further comprise a socket housing. The socket housing may be configured to enable mounting of the charging socket in an electric vehicle.
[0028] The socket housing may further comprise a cavity. The cavity may be provided on a side of the housing exposed to the environment, and further configured to receive a charging port. The cavity may further comprise an inner portion, and an outer portion. Further a socket shroud may be mounted or integrated within the cavity to define the inner portion and outer portion.
[0029] Further the socket shroud may be provided with at least two drains. The at least two drains may be cut-out within the socket shroud. The at least two drains may provide a channel between the inner portion and the outer portion. Further the inner portion may comprise a plurality of connectors/pins. The plurality of connectors/pins may be configured to engage with the charging ports. The plurality of connectors may be mounted on a first surface. The first surface may be provided with an inclination. The inclination enables flowing of a fluid from the first surface, towards the at least two drains. Further the at least two drains, may transfer the fluid from the inner portion to the outer portion.
[0030] In aspect of the present invention the outer portion may have an inclination, enabling the fluid to flow away from the outer portion towards at least one external drain. The external drain maybe provided on an edge between the cavity and the socket housing.
[0031] Further a seal may be provided at least partially below the socket shroud. The seal may prevent ingress of water or fluid during the connection of the charging socket with the charging port.
[0032] Referring to Figure 1, illustrates a sectional view of a socket/charging socket 100, in accordance with an exemplary embodiment of the present subject matter. The charging socket 100, may comprise a socket housing 102. The socket housing 102, may be configured to enable mounting of the socket 100 in an electric vehicle. Further the socket housing 102, may be positioned above a power cable (not shown). The socket housing 102, may further comprise a cavity 104. The cavity 104 may be provided on a side opposite to the side having power cable.
[0033] The cavity 104, may be divided into two portions, an inner portion 106, and outer portion 108, by a socket shroud 110. The socket shroud 110, may be provided at outer periphery of the inner portion 106. The inner portion 106 may comprise a plurality of connectors 112. The plurality of connectors 112, may be configured to engage with the chagrining port.
[0034] The plurality of connectors 112, may be mounted on a first surface 114 of the inner portion 106. In an exemplary aspect of the first surface 114, an inclination is provided to the first surface 114. The inclination enables flowing of any fluid coming in contact with the first surface 114.
[0035] The fluid may be configured to flow towards the outer periphery of the inner portion 106, and/or the socket shroud 110. Further the fluid may be enabled to flow towards at least two drains 116 provided on the socket shroud 110. The at least two drains 116, may be provided or integrated into the socket shroud 110 as a cut-out. The at least two drains 116 enable the fluid to flow from the inner portion 106 to outer portion 108. In an aspect of the socket shroud 110, may comprise at least four drains 116. Further the at least four drains 116, may be distributed around the socket shroud 110 to enable flowing of fluid from the first surface 114.
[0036] Further in accordance with the exemplary embodiment, a seal 118 may be mounted below the socket shroud 110. The seal 118, may be configured to enclose the inner portion 106.
[0037] Figure 2, illustrates a view of the socket/charging socket 100, in accordance with an exemplary embodiment of the present subject matter. The socket 100, as disclosed further comprises at least one external drain 202. The at least one external drain 202 may be provided on the outer portion 108. Further the external drain 202 may be provided below the seal 118. The at least one external drain 202, may enable fluid to flow out of the socket housing 102 and the outer portion 108.
[0038] Now referring to Figure 3, illustrates a view of the socket/charging socket 100, and a charging port 300 in accordance with an exemplary embodiment of the present subject matter. The socket 100, as disclosed may be connected with a charging port 300. Further in accordance with the exemplary embodiment, extended members 302 of the charging port 300 may engage with the outer portion 108. Further the seal 118, may form leak proof joint between the extended portion 302 and the outer portion 108 or the socket shroud 110.
[0039] The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the present invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the present invention and its practical application, and to thereby enable others skilled in the art to best utilize the present invention and various embodiments with various modifications as are suited to the particular use contemplated. It is understood that various omissions and substitutions of equivalents are contemplated as circumstances may suggest or render expedient, but such omissions and substitutions are intended to cover the application or implementation without departing from the scope of the present invention. , Claims:1. A charging socket 100 comprising:
a socket housing 102, wherein the socket housing 102 is configured to enable mounting of the socket 100 in an electric vehicle;
a cavity 104, provided in the socket housing 102, wherein the cavity 104 comprises at least an inner portion 106, and outer portion 108; and
a socket shroud 110 provided at an outer periphery of the inner portion 106 of the cavity 104;
wherein the socket shroud 110 is provided with at least two drains 116 for draining the fluid away from the socket housing (102).

2. The charging socket 100 as claimed in claim 1, wherein the inner portion 106 comprises of a first surface 114 plurality of connectors 112.

3. The charging socket 100 as claimed in claim 2, wherein the first surface 114 of the inner portion 106 has plurality of connectors 112, mounted on it.

4. The charging socket 100 as claimed in claim 2, wherein the first surface 114, is provided an inclination to enable flowing of any fluid coming in contact with the first surface 114 towards the at least two drains 116 provided on the socket shroud 110.

5. The charging socket 100 as claimed in claim 1, wherein the socket shroud 110 has a seal 118 mounted below and configured to enclose the inner portion 106.

6. The charging socket 100 as claimed in claim 1, wherein the outer portion 108 is provided with at least one external drain 202.

7. The charging socket 100 as claimed in claim 6, wherein the external drain 202 enables fluid to flow out of the socket housing 102 and the outer portion 108.

8. The charging socket 100 as claimed in claim 1, is connected with a charging port 300.
9. The charging socket 100 as claimed in claim 8, wherein the charging port 300 comprises an extended members 302, wherein the extended members 302 is configured to engage with the outer portion 108.

10. The charging socket 100 as claimed in claim 5 and 9, wherein the seal 118, forms a leak proof joint between the extended members 302 and the outer portion 108 or the socket shroud 110.

Documents

Application Documents

# Name Date
1 202411008497-PROOF OF RIGHT [08-02-2024(online)].pdf 2024-02-08
2 202411008497-POWER OF AUTHORITY [08-02-2024(online)].pdf 2024-02-08
3 202411008497-FORM 3 [08-02-2024(online)].pdf 2024-02-08
4 202411008497-FORM 1 [08-02-2024(online)].pdf 2024-02-08
5 202411008497-ENDORSEMENT BY INVENTORS [08-02-2024(online)].pdf 2024-02-08
6 202411008497-DRAWINGS [08-02-2024(online)].pdf 2024-02-08
7 202411008497-COMPLETE SPECIFICATION [08-02-2024(online)].pdf 2024-02-08
8 202411008497-FORM 18 [23-09-2025(online)].pdf 2025-09-23