Abstract: The present disclosure relates to an improved digital control valve (DCV) system (100), featuring a piston-type design with a stepped piston and dual piston seals for precise flow rate control and enhanced batch accuracy under fluctuating upstream pressure (P1) conditions. The piston (302) is hydraulically balanced to ensure smooth operation and reliable batch filling. The disclosure provides an Auto Tune Valve (ATV) (200) in place of conventional manually operated needle valves, offering tamper-proof, automated tuning based on line pressure by dynamically varying internal orifice size, thereby eliminating manual adjustment efforts. The improved DCV system is designed to addresses the challenge of closing the valve during electrical or mechanical failures, ensuring safety and environmental protection during batch filling operations. Two distinct dampening mechanisms are employed to mitigate sudden ramping up or down during pressure fluctuations, reducing vibration, noise, and stress on components, thereby enhancing reliability and service life. The improved DCV system ensures efficient, automated operation under varying conditions, delivering consistent safety and performance. [Fig. 4a is the representative figure.]
FIELD OF INVENTION
[001] The present disclosure relates to fluid flow controlling device and, more particularly,
to a digital control valve system having an improved piston for fluid flow control.
BACKGROUND OF THE INVENTION
[002] The subject matter discussed in the background section should not be assumed to be
prior art merely because of its mention in the background section. Similarly, a problem
mentioned in the background section or associated with the subject matter of the background
section should not be assumed to have been previously recognized in the prior art. The subject
matter in the background section merely represents different approaches, which in and of
themselves may correspond to implementations of the claimed technology.
We claim:
1. A digital control valve system (100) for controlling fluid flow, comprising:
a cylindrical valve chamber (120);
a piston (302) housed within the cylindrical valve chamber (120), the piston (302)
having:
a body section (308), and an annular sealing ring (310) protruded to direct
pressure at an annular area towards the body section (308);
a plurality of solenoid valves (110, 112), including:
a normally open (NO) solenoid valve (110) connecting the valve chamber (120)
to an upstream pressure (P1);
a normally closed (NC) solenoid valve (112) connecting the valve chamber
(120) to a downstream pressure (P2);
an electrical controller (122) configured to selectively energize and de-energize the
solenoid valves (110, 112) to create differential pressure in the valve chamber (120) for
actuating the opening and closing of the piston (302); and
at least one dampening mechanism within the cylindrical valve chamber (120) for
regulating a movement of the piston (302);
wherein during the upstream pressure (P1), the piston (302) is configured to direct fluid
flow pressure onto the annular area of the protruded annular sealing ring (310) to distribute
pressure to a larger surface area of the piston (302).
| # | Name | Date |
|---|---|---|
| 1 | 202421000721-STATEMENT OF UNDERTAKING (FORM 3) [04-01-2024(online)].pdf | 2024-01-04 |
| 2 | 202421000721-PROVISIONAL SPECIFICATION [04-01-2024(online)].pdf | 2024-01-04 |
| 3 | 202421000721-POWER OF AUTHORITY [04-01-2024(online)].pdf | 2024-01-04 |
| 4 | 202421000721-FORM 1 [04-01-2024(online)].pdf | 2024-01-04 |
| 5 | 202421000721-DRAWINGS [04-01-2024(online)].pdf | 2024-01-04 |
| 6 | 202421000721-DECLARATION OF INVENTORSHIP (FORM 5) [04-01-2024(online)].pdf | 2024-01-04 |
| 7 | 202421000721-Proof of Right [19-01-2024(online)].pdf | 2024-01-19 |
| 8 | 202421000721-FORM 18 [30-12-2024(online)].pdf | 2024-12-30 |
| 9 | 202421000721-DRAWING [30-12-2024(online)].pdf | 2024-12-30 |
| 10 | 202421000721-CORRESPONDENCE-OTHERS [30-12-2024(online)].pdf | 2024-12-30 |
| 11 | 202421000721-COMPLETE SPECIFICATION [30-12-2024(online)].pdf | 2024-12-30 |
| 12 | 202421000721-FORM 3 [14-01-2025(online)].pdf | 2025-01-14 |
| 13 | 202421000721-Form 1 (Submitted on date of filing) [24-01-2025(online)].pdf | 2025-01-24 |
| 14 | 202421000721-Covering Letter [24-01-2025(online)].pdf | 2025-01-24 |
| 15 | Abstract-1.jpg | 2025-02-12 |
| 16 | 202421000721-RELEVANT DOCUMENTS [22-04-2025(online)].pdf | 2025-04-22 |
| 17 | 202421000721-Proof of Right [22-04-2025(online)].pdf | 2025-04-22 |
| 18 | 202421000721-FORM 13 [22-04-2025(online)].pdf | 2025-04-22 |
| 19 | 202421000721-AMMENDED DOCUMENTS [22-04-2025(online)].pdf | 2025-04-22 |
| 20 | 202421000721-Covering Letter [20-11-2025(online)].pdf | 2025-11-20 |