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Digital Control Valve System With Auto Tune Valve And Piston

Abstract: The present disclosure relates to an improved digital control valve (DCV) system (100), featuring a piston-type design with a stepped piston and dual piston seals for precise flow rate control and enhanced batch accuracy under fluctuating upstream pressure (P1) conditions. The piston (302) is hydraulically balanced to ensure smooth operation and reliable batch filling. The disclosure provides an Auto Tune Valve (ATV) (200) in place of conventional manually operated needle valves, offering tamper-proof, automated tuning based on line pressure by dynamically varying internal orifice size, thereby eliminating manual adjustment efforts. The improved DCV system is designed to addresses the challenge of closing the valve during electrical or mechanical failures, ensuring safety and environmental protection during batch filling operations. Two distinct dampening mechanisms are employed to mitigate sudden ramping up or down during pressure fluctuations, reducing vibration, noise, and stress on components, thereby enhancing reliability and service life. The improved DCV system ensures efficient, automated operation under varying conditions, delivering consistent safety and performance. [Fig. 4a is the representative figure.]

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
04 January 2024
Publication Number
28/2025
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

IDEX India Pvt. Ltd.
A unit of IDEX Corporation, Survey No 256, GIDC Manjusar, Savli, Near Bombardier Circle, District Vadodara, Gujarat, India- 391775

Inventors

1. Pal, Raju
House No B104, sai baba residency, kailash nagar, CTO, bairagarh, Bhopal, 462031, India
2. Makwana, Punitkumar
H 402, Kanha heights 1, Soma Talav, Dabhoi Road, Near m m Vhora show room, Vadodara 390025, India
3. Parmar, Siddharth
B-4 Jay shankar society, manjalpur Vadodara 390011, India
4. Kharche, Rahul
D27, Ravi park society, tarsali, vadodara 390009, India
5. Atyalkar, Ankush
B54, E-Ward Fifth Lane, Shahupuri, Kolhapur, 416001, India
6. Vishwakarma, Nilabh
Flat no 1709, wing B, equilife pristine mahalunge, pune, 411045, India
7. Mahalatkar, Kartikeya
C 301, Shangrila appartments, next to gorwa lake, Vadodara 390003, India
8. Parmar, Tejas
4-Shivam Park Corner, Street Opp. Zamzam Bekry Street, Bhagavatipara Main Road, City Rajkot State Gujarat Country India Pin code 360003

Specification

FIELD OF INVENTION
[001] The present disclosure relates to fluid flow controlling device and, more particularly,
to a digital control valve system having an improved piston for fluid flow control.
BACKGROUND OF THE INVENTION
[002] The subject matter discussed in the background section should not be assumed to be
prior art merely because of its mention in the background section. Similarly, a problem
mentioned in the background section or associated with the subject matter of the background
section should not be assumed to have been previously recognized in the prior art. The subject
matter in the background section merely represents different approaches, which in and of
themselves may correspond to implementations of the claimed technology.
We claim:
1. A digital control valve system (100) for controlling fluid flow, comprising:
a cylindrical valve chamber (120);
a piston (302) housed within the cylindrical valve chamber (120), the piston (302)
having:
a body section (308), and an annular sealing ring (310) protruded to direct
pressure at an annular area towards the body section (308);
a plurality of solenoid valves (110, 112), including:
a normally open (NO) solenoid valve (110) connecting the valve chamber (120)
to an upstream pressure (P1);
a normally closed (NC) solenoid valve (112) connecting the valve chamber
(120) to a downstream pressure (P2);
an electrical controller (122) configured to selectively energize and de-energize the
solenoid valves (110, 112) to create differential pressure in the valve chamber (120) for
actuating the opening and closing of the piston (302); and
at least one dampening mechanism within the cylindrical valve chamber (120) for
regulating a movement of the piston (302);
wherein during the upstream pressure (P1), the piston (302) is configured to direct fluid
flow pressure onto the annular area of the protruded annular sealing ring (310) to distribute
pressure to a larger surface area of the piston (302).

Documents

Application Documents

# Name Date
1 202421000721-STATEMENT OF UNDERTAKING (FORM 3) [04-01-2024(online)].pdf 2024-01-04
2 202421000721-PROVISIONAL SPECIFICATION [04-01-2024(online)].pdf 2024-01-04
3 202421000721-POWER OF AUTHORITY [04-01-2024(online)].pdf 2024-01-04
4 202421000721-FORM 1 [04-01-2024(online)].pdf 2024-01-04
5 202421000721-DRAWINGS [04-01-2024(online)].pdf 2024-01-04
6 202421000721-DECLARATION OF INVENTORSHIP (FORM 5) [04-01-2024(online)].pdf 2024-01-04
7 202421000721-Proof of Right [19-01-2024(online)].pdf 2024-01-19
8 202421000721-FORM 18 [30-12-2024(online)].pdf 2024-12-30
9 202421000721-DRAWING [30-12-2024(online)].pdf 2024-12-30
10 202421000721-CORRESPONDENCE-OTHERS [30-12-2024(online)].pdf 2024-12-30
11 202421000721-COMPLETE SPECIFICATION [30-12-2024(online)].pdf 2024-12-30
12 202421000721-FORM 3 [14-01-2025(online)].pdf 2025-01-14
13 202421000721-Form 1 (Submitted on date of filing) [24-01-2025(online)].pdf 2025-01-24
14 202421000721-Covering Letter [24-01-2025(online)].pdf 2025-01-24
15 Abstract-1.jpg 2025-02-12
16 202421000721-RELEVANT DOCUMENTS [22-04-2025(online)].pdf 2025-04-22
17 202421000721-Proof of Right [22-04-2025(online)].pdf 2025-04-22
18 202421000721-FORM 13 [22-04-2025(online)].pdf 2025-04-22
19 202421000721-AMMENDED DOCUMENTS [22-04-2025(online)].pdf 2025-04-22
20 202421000721-Covering Letter [20-11-2025(online)].pdf 2025-11-20