Abstract: The present invention relates to a portable fume extractor 100 designed for use in the shipbuilding industry which efficiently removes the hazardous gases and fumes generated during various operations such as welding, cutting, and grinding. The portable fume extractor 100 includes an outer body 1 with an upper portion 1A and a lower portion 1B, an electric motor 2, a plurality of shock absorbers (3A,3B,3C,3D) are placed below the electric motor 2, a plurality of shock absorbers are supported by a rubber sheet 4, a plurality of wheels (5A,5B,5C,5D) are located at bottom of the outer body 1 with a plurality of wheel locking system (6A,6B,6C,6D), a plurality of magnetic arm (7A,7B,7C,7D), a plurality of centrifugal fans(9A,9B,9C) are placed in plurality of inlet hoses (8A,8B,8C), respectively. The portable fume extractor 100 optimizes portability, minimizes vibration and noise, and improves the effectiveness of fume extraction in shipyard environments.
Description:FIELD OF INVENTION:
[001] The present invention generally relates to the portable fume extractor. More specifically, the present invention relates to the portable fume extraction device tailored for the shipbuilding industry which efficiently removes the hazardous gases and fumes generated during various operations such as welding, cutting, and grinding.
BACKGROUND OF THE INVENTION:
[002] Shipbuilding processes involve various operations such as welding, cutting, and grinding, which generate hazardous gases and fumes. These emissions pose a significant threat to the health and safety of workers and can have adverse environmental effects. Without adequate ventilation and fume extraction, workers face respiratory issues and long-term health problems. Additionally, uncontrolled emissions contribute to air pollution, impacting not only the shipyard but also surrounding communities and ecosystems. Thus, effective control measures are essential to safeguard both worker health and environmental quality in shipbuilding operations.
[003] Traditional fume extraction systems used in shipyards are often characterized by their heavy weight, high noise levels, and the need for additional riggers to move them to desired locations.
[004] CN108817738B describes a movable welding smoke exhaust device, which belongs to the technical field of welding accessory equipment and comprises a smoke exhaust pipeline and air exhaust equipment for exhausting smoke to the outside, wherein the tail end of the smoke exhaust pipeline is blocked, the other end of the smoke exhaust pipeline is connected with an air inlet of the air exhaust equipment, a plurality of smoke exhaust branch pipes are arranged on the smoke exhaust pipeline, one ends of the smoke exhaust branch pipes are communicated with the smoke exhaust pipeline, and the other ends of the smoke exhaust branch pipes are provided with dust collection hoods; and a traveling mechanism is arranged below the smoke exhaust pipeline.
[005] CN101157089B describes a dust collector is provided to collect fume generated during an arc welding operation, oil content and the sand and dust etc. that produce during by the fine solid particle of generations such as cutting processing machine, grinding machine and fog (mist), by road sweeper cleaning road surface and the dust collect plant of recovery and the lightweight dust-like that does not have viscosity that produces during with the trickle dust that in the process of the edible materials of producing flour etc., produces, processing plastic, paper, timber are the dust collect plant of object. The dust collector comprises a collection unit with a suction pipe and a roots blower for expelling air. Within the unit, a rotational shaft supports a rotary filter featuring a cylindrical porous core wrapped in filter material folded into a continuous zigzag shape. An air blower nozzle cleans the filter by directing pressure air in reverse, and a recovery bag collects removed dust.
[006] The aforementioned prior art facilitates dust and fume extraction in industrial settings, but they have limitations in capturing particles of various sizes effectively, the given prior arts may not be optimized for capturing welding fumes of varying particle sizes and do not offer the same level of maneuverability and specificity needed for the dynamic and space-constrained environment of shipbuilding,
[007] Therefore, there is a need for portable fume extractor which addresses the shortcomings of prior arts with a more focused and user-friendly design tailored for the shipbuilding industry.
OBJECTS OF INVENTION:
[008] The main object of the present invention is to significantly reduce the weight of the fume extractor compared to traditional models, facilitating easy handling and maneuverability by a single person.
[009] Another object of the present invention is to provide a portable fume extractor that minimizes vibration and noise levels, creating a more comfortable working environment and reducing potential health risks for workers.
[010] Another object of the present invention is to provide a portable fume extractor that offers stability and prevents movement during operation, ensuring safety and preventing accidents in the dynamic environment of warship construction.
[011] Yet another object of the present invention is to provide a portable fume extractor that enables easy movement and rapid deployment to various locations within the shipyard, improving operational efficiency and flexibility.
SUMMARY OF INVENTION:
[012] The present invention pertains to a portable fume extractor specifically designed for shipbuilding environments that efficiently removes gases generated during welding, cutting, and grinding operations.
[013] In an aspect of the present invention, a portable fume extractor comprising an outer body having an upper portion and a lower portion, an electric motor is attached to the outer body and mounted on a support structure, a plurality of shock absorbers are positioned below the electric motor, a rubber sheet configured to support the plurality of shock absorbers, a plurality of wheels are located at a lower portion of the outer body, a plurality of wheel locks is associated with each wheel, a plurality of magnetic arms are coupled to an upper portion of the outer body through a plurality of rotating joints, said plurality of magnetic arms are configured to provide stability and prevent movement during operation, a plurality of inlet hoses are attached to an upper portion of the outer body, a plurality of centrifugal fans are placed within the plurality of inlet hoses.
[014] In an aspect of the present invention, the outer body is constructed using a 1.5 mm thick fiber material.
[015] In an aspect of the present invention, the electric motor having a power rating of 1 HP with an input voltage of 110V and a frequency of 50 Hz.
[016] In an aspect of the present invention, the plurality of shock absorbers are mounted on a 1.5 mm thick hard rubber sheet to reduce vibration and noise levels.
[017] In an aspect of the present invention, the plurality of magnetic arms are 360-degree rotatable and attached to the floor and bulkhead of an under-construction warship.
[018] In an aspect of the present invention, each centrifugal fan having a capacity of 450 cfm and operates at a speed of 2880 rpm for efficient fume extraction.
BRIEF DESCRIPTION OF THE INVENTION:
[019] The invention has other advantages and features which will be more readily apparent from the following detailed description of the invention and the appended claims, when taken in conjunction with the accompanying drawings, in which:
Fig 1 illustrates the side view of the portable fume extractor.
Fig 2 illustrates the plan view of the portable fume extractor.
Fig 2A illustrates the centrifugal fan.
DETAILED DESCRIPTION OF THE INVENTION:
[020] While the invention has been disclosed with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt to a particular situation or material to the teachings of the invention without departing from its scope.
[021] Throughout the specification and claims, the following terms take the meanings explicitly associated herein unless the context clearly dictates otherwise. The meaning of "a", "an", and "the" include plural references. The meaning of "in" includes "in" and "on." Referring to the drawings, like numbers indicate like parts throughout the views. Additionally, a reference to the singular includes a reference to the plural unless otherwise stated or inconsistent with the disclosure herein.
[022] The figures and protocols have been represented where appropriate by conventional representations in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
[023] The present invention discloses a lightweight portable fume extractor designed specifically for shipbuilding operations. It addresses the need to remove gases generated during welding, cutting, grinding, and related operations while minimizing weight, vibration, and noise levels.
[024] As illustrated in Fig.1 and Fig.2, the portable fume extractor 100 comprises an outer body 1 with an upper portion 1A and a lower portion 1B, an electric motor 2 is attached to the outer body 1 and mounted on a support structure 2A, a plurality of shock absorbers (3A,3B,3C,3D) placed below electric motor 2, a plurality of shock absorbers are supported by a rubber sheet 4, a plurality of wheels (5A,5B,5C,5D) are located at lower portion 1B of the outer body 1 with a plurality of wheel locks (6A,6B,6C,6D) for each wheel, a plurality of magnetic arm (7A,7B,7C,7D) attached to the upper portion 1A of the outer body 1 by a plurality of rotating joints (10A,10B,10C,10D), a plurality of centrifugal fans(9A,9B,9C) are placed in a plurality of inlet hoses (8A,8B,8C).
[025] Fig. 2A depicts the centrifugal fan that draws in contaminated air, such as fumes and gases generated during welding, cutting, or grinding processes. The plurality of centrifugal fans (9A,9B,9C) are located within the a plurality of inlet hoses (8A,8B,8C). The plurality of centrifugal fans (9A,9B,9C) having a capacity of 450 cfm and a fan speed of 2880 rpm.
[026] In an embodiment, the portable fume extractor 100 is provided with 1.5 mm thick fiber for the outer body 1, ensuring durability while keeping weight to a minimum.
[027] In an embodiment, the plurality of of shock absorbers (3A,3B,3C,3D) are mounted on a 1.5 mm thick hard rubber sheet 4 which minimizes vibration and noise levels.
[028] In an embodiment, the portable fume extractor 100 includes three inlets and one outlet for effective fume extraction.
[029] In an embodiment, the electric motor 3 is designed for shipboard use, featuring a 1 HP motor with an input voltage of 110V and a frequency of 50 Hz.
[030] In an embodiment, the portable fume extractor 100 having a weight of 20 kg, enhancing user convenience and efficiency.
[031] In an embodiment, the plurality of magnetic arms (7A,7B,7C,7D) provides stability and prevents movement during operation. The plurality of magnetic arms (7A,7B,7C,7D) are coupled to an upper portion 1A of the outer body 1 through a plurality of rotating joints (10A,10B,10C,10D). The plurality of magnetic arms (7A,7B,7C,7D) can rotate 360 degrees and attach securely to the floor or bulkhead of the under-construction warship, providing secure positioning even in dynamic environments. The thickness of each magnetic arm (7A,7B,7C,7D) is 1 cm and length 12 cm.
[032] In an embodiment, the plurality of wheels (5A,5B,5C,5D) are located at the lower portion 1B of the outer body 1, each equipped with a plurality of wheel locks (6A,6B,6C,6D) and capable of rotating 360 degrees, enhances its maneuverability and ease of transportation. The size of each wheel (5A,5B,5C,5D) is 10 cm in diameter.
[033] In an embodiment, the diameter of the plurality of inlet hoses (8A,8B,8C) is 90 mm.
[034] Although a particular exemplary embodiment of the invention has been disclosed in detail for illustrative purposes, it will be recognized by those skilled in the art that variations or modifications of the disclosed invention, including the rearrangement in the configurations of the parts, changes in steps and their sequences may be possible. Accordingly, the invention is intended to embrace all such alternatives, modifications, and variations as may fall within the spirit and scope of the present invention.
[035] The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching.
ADVANTAGES OF THE INVENTION
[036] The present invention provides a portable fume extractor that is significantly lighter in weight and allows easy handling, lifting, and maneuvering by a single person, enhancing overall mobility.
[037] The present invention provides a portable fume extractor that minimizes noise and vibration levels, creating a more comfortable and conducive working environment for shipyard workers.
[038] The present invention provides a portable fume extractor that efficiently removes hazardous gases and fumes generated during welding, cutting, and grinding processes, ensuring a safe and healthy working environment.
[039] The present invention provides a portable fume extractor that can be easily movable to any desired location within the shipyard, enhancing operational efficiency and flexibility.
[040] The present invention provides a portable fume extractor that ensures safety and prevents accidents in the dynamic environment of warship construction.
, Claims:1. A portable fume extractor 100, comprising:
an outer body 1 having an upper portion 1A and a lower portion 1B;
an electric motor 2 attached to the outer body 1 and mounted on a support structure 2A;
a plurality of shock absorbers (3A,3B,3C,3D) positioned below the electric motor 2;
a rubber sheet 4 configured to support the plurality of shock absorbers (3A,3B,3C,3D);
a plurality of wheels (5A,5B,5C,5D) located at a lower portion 1B of the outer body 1;
a plurality of wheel locks (6A 6B,6C,6D) associated with each wheel (5A, 5B,5C,5D);
a plurality of magnetic arms (7A,7B,7C,7D) coupled to an upper portion 1A of the outer body 1 through a plurality of rotating joints (10A,10B,10C,10D), the said plurality of magnetic arms (7A,7B,7C,7D) configured to provide stability and prevent movement during operation;
a plurality of inlet hoses (8A,8B,8C) attached to an upper portion 1A of the outer body 1;
a plurality of centrifugal fans(9A,9B,9C) placed within the plurality of inlet hoses (8A,8B,8C).
2. The portable fume extractor 100 as claimed in claim 1, wherein the outer body 1 is constructed using a 1.5 mm thick fiber material.
3. The portable fume extractor 100 as claimed in claim 1, wherein the electric motor 2 having a power rating of 1 HP with an input voltage of 110V, and a frequency of 50 Hz.
4. The portable fume extractor 100 as claimed in claim 1, wherein the plurality of shock absorbers (3A,3B,3C,3D) are mounted on a 1.5 mm thick hard rubber sheet 4 to reduce vibration and noise levels.
5. The portable fume extractor 100 as claimed in claim 1, wherein the plurality of magnetic arms (7A,7B,7C,7D) are 360-degree rotatable and attached to the floor and bulkhead of an under-construction warship.
6. The portable fume extractor 100 as claimed in claim 1, wherein each centrifugal fan (9A,9B,9C) having a capacity of 450 cfm and operates at a speed of 2880 rpm for efficient fume extraction.
| # | Name | Date |
|---|---|---|
| 1 | 202421014001-STATEMENT OF UNDERTAKING (FORM 3) [27-02-2024(online)].pdf | 2024-02-27 |
| 2 | 202421014001-POWER OF AUTHORITY [27-02-2024(online)].pdf | 2024-02-27 |
| 3 | 202421014001-FORM 1 [27-02-2024(online)].pdf | 2024-02-27 |
| 4 | 202421014001-FIGURE OF ABSTRACT [27-02-2024(online)].pdf | 2024-02-27 |
| 5 | 202421014001-DRAWINGS [27-02-2024(online)].pdf | 2024-02-27 |
| 6 | 202421014001-DECLARATION OF INVENTORSHIP (FORM 5) [27-02-2024(online)].pdf | 2024-02-27 |
| 7 | 202421014001-COMPLETE SPECIFICATION [27-02-2024(online)].pdf | 2024-02-27 |
| 8 | 202421014001-Proof of Right [04-03-2024(online)].pdf | 2024-03-04 |
| 9 | Abstract1.jpg | 2024-05-03 |