Abstract: A COMBINED CHARGING SYSTEM FOR DUAL BATTERY SYSTEM IN AN ELECTRIC VEHICLE The present disclosure relates to an integrated powertrain for a vehicle, comprising an on-board charger (OBC) (103) and an auxiliary power module (APM) (107) that shares an integrated inverter circuit (111). The integrated inverter circuit (111) is connected between a power factor correction (PFC) rectifier (101) and transformers of both the OBC (103) and the APM (107). Further, the integrated inverter circuit (111) is configured to independently charge both a traction battery (105) and an auxiliary battery (109), as well as supply power to auxiliary loads. In various configurations, the integrated inverter circuit (111) includes multiple legs with switching and non-switching elements, enabling optimized power conversion with minimal loss. The design allows for flexible charging methods, such as charging the auxiliary battery (109) from a utility grid or from the traction battery (105), using different transformer connections. [To be published with Fig. 2]
We Claim:
1. An integrated powertrain for a vehicle comprising:
an on-board charger (OBC) (103); and
an auxiliary power module (APM) (107); wherein the OBC (103) and the
5 APM (107) share an integrated inverter circuit (111).
2. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
(111) is connected between a power factor correction (PFC) rectifier (101) and a first
transformer (103b), a second transformer (107b).
3. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
10 (111) is configured to participate in independent charging of a traction battery (105) and
an auxiliary battery (109) along with supplying power to auxiliary loads.
4. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
(111) in charging state is configured to charge an auxiliary battery (109) from a utility grid
using a second transformer (107b).
15 5. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
(111) in running state is configured to charge an auxiliary battery (109) from a traction
battery (105) using a first transformer (103b) and a second transformer (107b).
6. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
(111) in a first integrated inverter circuit configuration (111a) includes at least three legs
20 (a leg (L1), a leg (L2) and a leg (L3)), wherein each leg includes at least two circuit
elements.
7. The integrated powertrain as claimed in claim 6, wherein the at least two circuit
elements in each leg include a switching element or a non-switching element or
combination thereof.
25 8. The integrated powertrain as claimed in claim 7, wherein the non-switching elements
are configured to generate a current in a first transformer (103b) of the OBC (103) and a
20
second transformer (107b) of the APM (107) to have sinusoidal nature, such that their
power loss reduces
| # | Name | Date |
|---|---|---|
| 1 | 202421018566-STATEMENT OF UNDERTAKING (FORM 3) [14-03-2024(online)].pdf | 2024-03-14 |
| 2 | 202421018566-PROVISIONAL SPECIFICATION [14-03-2024(online)].pdf | 2024-03-14 |
| 3 | 202421018566-PROOF OF RIGHT [14-03-2024(online)].pdf | 2024-03-14 |
| 4 | 202421018566-FORM 1 [14-03-2024(online)].pdf | 2024-03-14 |
| 5 | 202421018566-DRAWINGS [14-03-2024(online)].pdf | 2024-03-14 |
| 6 | 202421018566-FORM-26 [27-03-2024(online)].pdf | 2024-03-27 |
| 7 | 202421018566-FORM 18 [14-03-2025(online)].pdf | 2025-03-14 |
| 8 | 202421018566-DRAWING [14-03-2025(online)].pdf | 2025-03-14 |
| 9 | 202421018566-CORRESPONDENCE-OTHERS [14-03-2025(online)].pdf | 2025-03-14 |
| 10 | 202421018566-COMPLETE SPECIFICATION [14-03-2025(online)].pdf | 2025-03-14 |
| 11 | 202421018566-Covering Letter [06-04-2025(online)].pdf | 2025-04-06 |
| 12 | Abstract.jpg | 2025-05-06 |