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A Combined Charging System For Dual Battery System In An Electric Vehicle

Abstract: A COMBINED CHARGING SYSTEM FOR DUAL BATTERY SYSTEM IN AN ELECTRIC VEHICLE The present disclosure relates to an integrated powertrain for a vehicle, comprising an on-board charger (OBC) (103) and an auxiliary power module (APM) (107) that shares an integrated inverter circuit (111). The integrated inverter circuit (111) is connected between a power factor correction (PFC) rectifier (101) and transformers of both the OBC (103) and the APM (107). Further, the integrated inverter circuit (111) is configured to independently charge both a traction battery (105) and an auxiliary battery (109), as well as supply power to auxiliary loads. In various configurations, the integrated inverter circuit (111) includes multiple legs with switching and non-switching elements, enabling optimized power conversion with minimal loss. The design allows for flexible charging methods, such as charging the auxiliary battery (109) from a utility grid or from the traction battery (105), using different transformer connections. [To be published with Fig. 2]

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
14 March 2024
Publication Number
38/2025
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
Parent Application

Applicants

Varroc Engineering Limited
L-4, Industrial Area, Waluj MIDC, Aurangabad-431136, Maharashtra, India

Inventors

1. DESHMUKH Nachiketa Basavraj
C/o: Varroc Technical Centre, C.T.S. No. 4270, ELPRO Compound, Chafekar Chowk, Chinchwad Gaon, Pune-411033, Maharashtra, India
2. DEO Mayank Pramod
C/o: Varroc Technical Centre, C.T.S. No. 4270, ELPRO Compound, Chafekar Chowk, Chinchwad Gaon, Pune-411033, Maharashtra, India
3. CHAUDHARY Pramod Jagdish
C/o: Varroc Technical Centre, C.T.S. No. 4270, ELPRO Compound, Chafekar Chowk, Chinchwad Gaon, Pune-411033, Maharashtra, India

Specification

We Claim:
1. An integrated powertrain for a vehicle comprising:
an on-board charger (OBC) (103); and
an auxiliary power module (APM) (107); wherein the OBC (103) and the
5 APM (107) share an integrated inverter circuit (111).
2. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
(111) is connected between a power factor correction (PFC) rectifier (101) and a first
transformer (103b), a second transformer (107b).
3. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
10 (111) is configured to participate in independent charging of a traction battery (105) and
an auxiliary battery (109) along with supplying power to auxiliary loads.
4. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
(111) in charging state is configured to charge an auxiliary battery (109) from a utility grid
using a second transformer (107b).
15 5. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
(111) in running state is configured to charge an auxiliary battery (109) from a traction
battery (105) using a first transformer (103b) and a second transformer (107b).
6. The integrated powertrain as claimed in claim 1, wherein the integrated inverter circuit
(111) in a first integrated inverter circuit configuration (111a) includes at least three legs
20 (a leg (L1), a leg (L2) and a leg (L3)), wherein each leg includes at least two circuit
elements.
7. The integrated powertrain as claimed in claim 6, wherein the at least two circuit
elements in each leg include a switching element or a non-switching element or
combination thereof.
25 8. The integrated powertrain as claimed in claim 7, wherein the non-switching elements
are configured to generate a current in a first transformer (103b) of the OBC (103) and a
20
second transformer (107b) of the APM (107) to have sinusoidal nature, such that their
power loss reduces

Documents

Application Documents

# Name Date
1 202421018566-STATEMENT OF UNDERTAKING (FORM 3) [14-03-2024(online)].pdf 2024-03-14
2 202421018566-PROVISIONAL SPECIFICATION [14-03-2024(online)].pdf 2024-03-14
3 202421018566-PROOF OF RIGHT [14-03-2024(online)].pdf 2024-03-14
4 202421018566-FORM 1 [14-03-2024(online)].pdf 2024-03-14
5 202421018566-DRAWINGS [14-03-2024(online)].pdf 2024-03-14
6 202421018566-FORM-26 [27-03-2024(online)].pdf 2024-03-27
7 202421018566-FORM 18 [14-03-2025(online)].pdf 2025-03-14
8 202421018566-DRAWING [14-03-2025(online)].pdf 2025-03-14
9 202421018566-CORRESPONDENCE-OTHERS [14-03-2025(online)].pdf 2025-03-14
10 202421018566-COMPLETE SPECIFICATION [14-03-2025(online)].pdf 2025-03-14
11 202421018566-Covering Letter [06-04-2025(online)].pdf 2025-04-06
12 Abstract.jpg 2025-05-06