Optiprime Generator And Its Method Thereof

Kirloskar Oil Engines Limited
U/S 12 Examination App No 202421022307 Mechanical Engineering

Patent information

IP India · live record
Application number
202421022307
Filing date
22 March 2024
Status
U/S 12 Examination
Publication number
22/2025
Publication type
INA
Invention field
Mechanical Engineering

Abstract

OPTIPRIME GENERATOR AND ITS METHOD THEREOF The Optiprime Generator system (100) is an advanced power generation solution designed to optimize energy efficiency and reduce emissions. It features at least two fossil fuel-driven generators (12) capable of operating either individually or in synchronization, allowing for flexible power distribution based on demand. A control panel with generator controllers and synchronizers (14) manages power distribution and load sharing, while an auxiliary battery (16) supports generator operations. The system includes an auxiliary load connection (22) for AC power supply. A key component is the integrated Waste Heat Recovery System (WHRS) (24), which captures exhaust heat and repurposes it for water or ambient heating (26). This configuration enables the system to automatically adjust generator operation according to load demand, thereby enhancing fuel efficiency and minimizing environmental impact. Figure 1

Applicants

1
India
KIRLOSKAR OIL ENGINES LIMITED Laxmanrao Kirloskar Road, Khadki, Pune - 411003, Maharashtra, India.

Inventors

5
India
Suhas SuryawanshiKirloskar Oil Engines Limited, Laxmanrao Kirloskar Road, Khadki, Pune - 411003, Maharashtra, India.
India
Ajit KateKirloskar Oil Engines Limited, Laxmanrao Kirloskar Road, Khadki, Pune - 411003, Maharashtra, India.
India
Samrat PatilKirloskar Oil Engines Limited, Laxmanrao Kirloskar Road, Khadki, Pune - 411003, Maharashtra, India.
India
Dr Yogesh Vishnu AghavGanga Bhagyoday, Sinhgad Road, Pune - 411 051
India
Devangkumar Bharatkumar KansaraA-104, Silver Skies, Swathamali Mandir Road, Jadhavwadi, Chikhali, Pune - 411 062

Claims

11
1 An Optiprime Generator system (100) comprising: o at least two fossil fuel-driven generators (12) configured to operate in solo or synchronous mode; o a control panel with generator controllers and synchronizers (14) to manage power distribution and load sharing; o an auxiliary battery (16) for generator set operation; o an auxiliary load connection for AC power supply (22); o a Waste Heat Recovery System (WHRS) (24) integrated to capture and utilize exhaust heat for heating purposes; o a water or ambient heating load (26) connected to utilize the recovered heat; o wherein the system is configured to automatically adjust generator operation based on load demand, enhancing fuel efficiency and reducing emissions.
2 The Optiprime Generator system as claimed in claim 1, wherein the control panel (14) includes a microprocessor-based system with a digital LCD display for real-time monitoring and control of system parameters.
3 The Optiprime Generator system as claimed in claim 1, wherein the Waste Heat Recovery System (WHRS) (24) comprises a primary heat exchanger, a water supply tank, and circulation pumps to facilitate efficient heat transfer and utilization.
4 The Optiprime Generator system as claimed in claim 1, further comprising a communication interface, such as RS 485, for remote system monitoring and data acquisition.
5 The Optiprime Generator system as claimed in claim 1, wherein the generators (12) and control panel (14) are configured to comply with prevailing CPCB Emission & Noise regulations, contributing to a greener environment.
6 The Optiprime Generator system as claimed in claim 1, further comprising safety features such as overcurrent protection, short circuit protection, and reverse polarity protection to safeguard against operational hazards.
7 The Optiprime Generator system as claimed in claim 1, wherein the system includes battery charge control and state of charge (SOC) monitoring to ensure optimal battery performance and reliability.
8 The Optiprime Generator system as claimed in claim 1, wherein the WHRS (24) is configured to provide hot water at approximately 50°C and ambient heating, specifically designed for use in cold weather conditions.
9 A containerized Optiprime Power Generator system (500) comprising: o a power generator (12) configured to operate using multiple fuel sources; o a container housing the power generator, wherein the container is selected from the group consisting of: ▪ a standard ISO container with dimensions consistent with shipping containers; ▪ an open top type container; ▪ a flat pack type container; ▪ a high cube type container: and ▪ a completely customized container; wherein the container is designed to provide structural support, environmental protection, and ease of transportation and deployment of the power generator system.
9 The containerized Optiprime Power Generator system as claimed in claim 8, wherein the container further comprises integrated ventilation and cooling systems to maintain optimal operating conditions for the power generator.
11 A method of operating an Optiprime Generator system (100) / containerised Optiprime Generator, comprising the steps of: o providing at least two fossil fuel-driven generators (12) capable of operating in solo or synchronous mode; o using a control panel with generator controllers and synchronizers (14) to monitor and distribute power between generators based on load demand; o detecting changes in load demand and automatically starting or shutting down generators (12) to optimize power delivery; o capturing exhaust heat using a Waste Heat Recovery System (WHRS) (24) and using the recovered heat for water and ambient heating (26); o adjusting generator operation to reduce fuel consumption and emissions, thereby lowering operational costs and improving system efficiency.

Specification

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Description of the Optiprime Generator System The present disclosure relates to an advanced power generation system known as the Optiprime Generator. This system is designed to efficiently address power generation needs, particularly in remote or harsh environments, by utilizing a combination of fossil fuel-driven generators and an integrated waste heat recovery system. The Optiprime Generator is engineered to provide reliable and economical power solutions while minimizing environmental impact. We Claim: 1. An Optiprime Generator system (100) comprising: o at least two fossil fuel-driven generators (12) configured to operate in solo or synchronous mode; o a control panel with generator controllers and synchronizers (14) to manage power distribution and load sharing; o an auxiliary battery (16) for generator set operation; o an auxiliary load connection for AC power supply (22); o a Waste Heat Recovery System (WHRS) (24) integrated to capture and utilize exhaust heat for heating purposes; o a water or ambient heating load (26) connected to utilize the recovered heat; o wherein the system is configured to automatically adjust generator operation based on load demand, enhancing fuel efficiency and reducing emissions. 2. The Optiprime Generator system as claimed in claim 1, wherein the control panel (14) includes a microprocessor-based system with a digital LCD display for real-time monitoring and control of system parameters. 3. The Optiprime Generator system as claimed in claim 1, wherein the Waste Heat Recovery System (WHRS) (24) comprises a primary heat exchanger, a water supply tank, and circulation pumps to facilitate efficient heat transfer and utilization. 4. The Optiprime Generator system as claimed in claim 1, further comprising a communication interface, such as RS 485, for remote system monitoring and data acquisition. 5. The Optiprime Generator system as claimed in claim 1, wherein the generators (12) and control panel (14) are configured to comply with prevailing CPCB Emission & Noise regulations, contributing to a greener environment. 6. The Optiprime Generator system as claimed in claim 1, further comprising safety features such as overcurrent protection, short circuit protection, and reverse polarity protection to safeguard against operational hazards. 7. The Optiprime Generator system as claimed in claim 1, wherein the system includes battery charge control and state of charge (SOC) monitoring to ensure optimal battery performance and reliability. 8. The Optiprime Generator system as claimed in claim 1, wherein the WHRS (24) is configured to provide hot water at approximately 50°C and ambient heating, specifically designed for use in cold weather conditions. 9. A containerized Optiprime Power Generator system (500) comprising: o a power generator (12) configured to operate using multiple fuel sources; o a container housing the power generator, wherein the container is selected from the group consisting of: ▪ a standard ISO container with dimensions consistent with shipping containers; ▪ an open top type container; ▪ a flat pack type container; ▪ a high cube type container: and ▪ a completely customized container; wherein the container is designed to provide structural support, environmental protection, and ease of transportation and deployment of the power generator system. 9. The containerized Optiprime Power Generator system as claimed in claim 8, wherein the container further comprises integrated ventilation and cooling systems to maintain optimal operating conditions for the power generator. 11. A method of operating an Optiprime Generator system (100) / containerised Optiprime Generator, comprising the steps of: o providing at least two fossil fuel-driven generators (12) capable of operating in solo or synchronous mode; o using a control panel with generator controllers and synchronizers (14) to monitor and distribute power between generators based on load demand; o detecting changes in load demand and automatically starting or shutting down generators (12) to optimize power delivery; o capturing exhaust heat using a Waste Heat Recovery System (WHRS) (24) and using the recovered heat for water and ambient heating (26); o adjusting generator operation to reduce fuel consumption and emissions, thereby lowering operational costs and improving system efficiency.

Documents

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Application documents
1 202421022307-STATEMENT OF UNDERTAKING (FORM 3) [22-03-2024(online)].pdf 22 Mar 2024
2 202421022307-PROVISIONAL SPECIFICATION [22-03-2024(online)].pdf 22 Mar 2024
3 202421022307-POWER OF AUTHORITY [22-03-2024(online)].pdf 22 Mar 2024
4 202421022307-FORM 1 [22-03-2024(online)].pdf 22 Mar 2024
5 202421022307-DRAWINGS [22-03-2024(online)].pdf 22 Mar 2024
6 202421022307-FORM-26 [03-06-2024(online)].pdf 03 Jun 2024
7 202421022307-ORIGINAL UR 6(1A) FORM 26-180624.pdf 20 Jun 2024
8 202421022307-Proof of Right [21-01-2025(online)].pdf 21 Jan 2025
9 202421022307-PETITION UNDER RULE 137 [21-01-2025(online)].pdf 21 Jan 2025
10 202421022307-ORIGINAL UR 6(1A) FORM 1-300125.pdf 31 Jan 2025
11 202421022307-FORM-5 [21-03-2025(online)].pdf 21 Mar 2025
12 202421022307-ENDORSEMENT BY INVENTORS [21-03-2025(online)].pdf 21 Mar 2025
13 202421022307-DRAWING [21-03-2025(online)].pdf 21 Mar 2025
14 202421022307-CORRESPONDENCE-OTHERS [21-03-2025(online)].pdf 21 Mar 2025
15 202421022307-COMPLETE SPECIFICATION [21-03-2025(online)].pdf 21 Mar 2025
16 202421022307-FORM 18 [27-03-2025(online)].pdf 27 Mar 2025
17 202421022307-Request Letter-Correspondence [02-04-2025(online)].pdf 02 Apr 2025
18 202421022307-Power of Attorney [02-04-2025(online)].pdf 02 Apr 2025
19 202421022307-Covering Letter [02-04-2025(online)].pdf 02 Apr 2025
20 202421022307-FORM-9 [08-05-2025(online)].pdf 08 May 2025
21 202421022307-FORM 18A [08-05-2025(online)].pdf 08 May 2025
22 202421022307-RELEVANT DOCUMENTS [16-06-2025(online)].pdf 16 Jun 2025
23 202421022307-FORM 13 [16-06-2025(online)].pdf 16 Jun 2025
24 202421022307-ORIGINAL UR 6(1A) FORM 5 & STATUTORY DECLARATION-180625.pdf 19 Jun 2025
25 202421022307-FORM 3 [25-07-2025(online)].pdf 25 Jul 2025
26 202421022307-POA [01-08-2025(online)].pdf 01 Aug 2025
27 202421022307-FORM-26 [01-08-2025(online)].pdf 01 Aug 2025
28 202421022307-FORM 13 [01-08-2025(online)].pdf 01 Aug 2025