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A Modular Lighting Apparatus

Abstract: A modular lighting apparatus (100) is disclosed. The modular lighting apparatus (100) includes a housing (102) having a first end (104) and a second end (106). The first end (104) is adapted to enclose a top cover (108) with a surface mounting bracket (110). A heat sink (112) is concentrically positioned in the housing (102). The heat sink (112) includes a cylindrical body having a plurality of heat dissipating fins (162) formed on an outer surface of the cylindrical body. Further, the heat sink (112) includes a first attachment interface (112a) formed on an inner surface of the cylindrical body and adapted to couple a mounting plate (118) thereto. A second attachment interface (112b) is formed on the inner surface of the cylindrical body at a distance from the first attachment interface (112a). The second attachment interface (112b) is adapted to couple one or more optics (164-1, 164-2, 164-3).

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Patent Information

Application #
Filing Date
27 March 2024
Publication Number
40/2025
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
Parent Application

Applicants

Panasonic Life Solutions India Private Limited
3rd Floor, B wing I- Think Techno Campus Pokhran, Road No 2 Thane (West), Thane, Maharashtra 400607, India

Inventors

1. SHARMA, Nirvikar
3rd Floor, B Wing I-Think Techno Campus, Pokhran Road No. 2, Thane (West), Thane 400607, India
2. PATIL, Abhay Mansing
3rd Floor, B Wing I-Think Techno Campus, Pokhran Road No. 2, Thane (West), Thane 400607, India
3. SHETTY, Amith Sadashiva
3rd Floor, B Wing I-Think Techno Campus, Pokhran Road No. 2, Thane (West), Thane 400607, India

Specification

DESC:FIELD OF THE INVENTION

The present disclosure relates to lighting devices and more particularly, relates to a modular cylindrical downlighting apparatus.

BACKGROUND

Cylindrical downlights are a type of lighting device that are installed on a ceiling and have both the residential and commercial applications. A typical cylindrical downlight includes an outer cylindrical structure with a light source enclosed within the outer cylindrical structure. The lighting source includes different kinds of down lights, like lens type, reflector type, honeycomb type, etc. For each lighting device, there is a different type of outer cylindrical structure and hence a different cylindrical downlight. For instance, the honeycomb type light and the lens type down light have different housings and to change the honeycomb down light with other down light, the housing is also changed. The replacement of a whole cylindrical down light increases the monetary burden due to total replacement cost, new assembly cost, etc. Additionally, the cylindrical down lights are not easily maintained due to the compact design that demands total replacement.

Therefore, there is a need to provide a modular cylindrical downlighting apparatus that can overcome the at least above-mentioned shortcomings of the existing switch regulator assemblies.

SUMMARY

This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention. This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.

In an embodiment of the present disclosure, a modular lighting apparatus is disclosed. The modular lighting apparatus includes a housing having a first end and a second end. The first end is adapted to enclose a top cover with a surface mounting bracket. Further, a heat sink is concentrically positioned in the housing. The heat sink includes a cylindrical body having a plurality of heat dissipating fins formed on an outer surface of the cylindrical body. Further, the heat sink includes a first attachment interface formed on an inner surface of the cylindrical body and adapted to couple a mounting plate thereto. Further, the heat sink includes a second attachment interface formed on the inner surface of the cylindrical body at a distance from the first attachment interface. The second attachment interface is adapted to couple one or more optics.

In another embodiment of the present disclosure, a heat sink assembly is disclosed. The heat sink assembly includes a cylindrical body having a first end and a second end. Further, the heat sink assembly includes a plurality of heat dissipating fins formed on an outer surface of the cylindrical body between the first end and the second end. Further, the heat sink assembly includes a first attachment interface formed on an inner surface of the cylindrical body and adapted to couple a mounting plate thereto. Further, the heat sink assembly includes a second attachment interface formed on the inner surface of the cylindrical body at a distance from the first attachment interface, the second attachment interface is adapted to couple one or more optics. Further, the first attachment interface, and the second attachment interface are adapted to couple an optical assembly within the cylindrical body. The optical assembly is configured to be adjusted within the cylindrical body by adjusting the first attachment interface to position the mounting plate.

In an embodiment, the modular lighting apparatus is adapted to receive one or more optics. The one or more optics include a reflector plate, a honeycomb plate, or a lens plate. The modular lighting apparatus facilitates reduction in an overall cost of manufacturing multiple housing units for each optic. The modular lighting apparatus also facilitates a reduction in replacement and maintenance costs from a user end. The modular lighting apparatus ensures flexible and smooth operation of serviceability and maintenance.

To further clarify the advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:

Figure 1 illustrates an exploded view of a modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 2A illustrates an exploded view of a top cover of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 2B illustrates an exploded view of a trim assembly of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 2C illustrates an exploded view of a housing of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figures 3A illustrates a reflector of one or more optics of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figures 3B illustrates a honeycomb of one or more optics of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figures 3C illustrates a lens of one or more optics of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 4A illustrates a cross-sectional view of the modular lighting apparatus with a reflector and a honeycomb, according to an embodiment of the present disclosure;

Figure 4B illustrates a cross-sectional view of the modular lighting apparatus with the reflector, according to an embodiment of the present disclosure;

Figure 4C illustrates a cross-sectional view of the modular lighting apparatus with a lens, according to an embodiment of the present disclosure;

Figure 5A illustrates a top view of a heat sink of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 5B illustrates a bottom isometric view of the heat sink of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 5C illustrates a top isometric view of the heat sink of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 6A illustrates a front view of a mounting plate of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 6B illustrates a bottom isometric view of the mounting plate of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figure 6C illustrates a top isometric view of the mounting plate of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figures 7A illustrates a bottom isometric view of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figures 7B illustrates a top isometric view of the modular lighting apparatus, according to an embodiment of the present disclosure;

Figures 7C illustrates a cross-sectional view of the housing of the modular lighting apparatus enclosing the heat sink and the mounting plate, according to an embodiment of the present disclosure; and

Figures 8 illustrates an isometric view of the modular lighting apparatus with a surface mounting bracket, according to an embodiment of the present disclosure.

Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. For example, the flow charts illustrate the method in terms of the most prominent steps involved to help to improve understanding of aspects of the present invention. Furthermore, in terms of the construction of the device, one or more components of the device may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.

DETAILED DESCRIPTION OF FIGURES

For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated system, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skilled in the art to which this invention belongs. The system, methods, and examples provided herein are illustrative only and not intended to be limiting.

The term “some” as used herein is defined as “none, or one, or more than one, or all.” Accordingly, the terms “none,” “one,” “more than one,” “more than one, but not all” or “all” would all fall under the definition of “some.” The term “some embodiments” may refer to no embodiments or to one embodiment or to several embodiments or to all embodiments. Accordingly, the term “some embodiments” is defined as meaning “no embodiment, or one embodiment, or more than one embodiment, or all embodiments.”

The terminology and structure employed herein is for describing, teaching and illuminating some embodiments and their specific features and elements and does not limit, restrict or reduce the spirit and scope of the claims or their equivalents.

More specifically, any terms used herein such as but not limited to “includes,” “comprises,” “has,” “consists,” and grammatical variants thereof do NOT specify an exact limitation or restriction and certainly do NOT exclude the possible addition of one or more features or elements, unless otherwise stated, and furthermore must NOT be taken to exclude the possible removal of one or more of the listed features and elements, unless otherwise stated with the limiting language “MUST comprise” or “NEEDS TO include.”

Whether or not a certain feature or element was limited to being used only once, either way, it may still be referred to as “one or more features” or “one or more elements” or “at least one feature” or “at least one element.” Furthermore, the use of the terms “one or more” or “at least one” feature or element do NOT preclude there being none of that feature or element, unless otherwise specified by limiting language such as “there NEEDS to be one or more . . . ” or “one or more element is REQUIRED.”

Unless otherwise defined, all terms, and especially any technical and/or scientific terms, used herein may be taken to have the same meaning as commonly understood by one having ordinary skills in the art.

Reference is made herein to some “embodiments.” It should be understood that an embodiment is an example of a possible implementation of any features and/or elements presented in the attached claims. Some embodiments have been described for the purpose of illuminating one or more of the potential ways in which the specific features and/or elements of the attached claims fulfil the requirements of uniqueness, utility, and non-obviousness.

Use of the phrases and/or terms such as but not limited to “a first embodiment,” “a further embodiment,” “an alternate embodiment,” “one embodiment,” “an embodiment,” “multiple embodiments,” “some embodiments,” “other embodiments,” “further embodiment”, “furthermore embodiment”, “additional embodiment” or variants thereof do NOT necessarily refer to the same embodiments. Unless otherwise specified, one or more particular features and/or elements described in connection with one or more embodiments may be found in one embodiment, or may be found in more than one embodiment, or may be found in all embodiments, or may be found in no embodiments. Although one or more features and/or elements may be described herein in the context of only a single embodiment, or alternatively in the context of more than one embodiment, or further alternatively in the context of all embodiments, the features and/or elements may instead be provided separately or in any appropriate combination or not at all. Conversely, any features and/or elements described in the context of separate embodiments may alternatively be realized as existing together in the context of a single embodiment.

Any particular and all details set forth herein are used in the context of some embodiments and therefore should NOT be necessarily taken as limiting factors to the attached claims. The attached claims and their legal equivalents can be realized in the context of embodiments other than the ones used as illustrative examples in the description below.

Embodiments of the present disclosure disclose a modular lighting apparatus. The modular lighting apparatus refers to a cylindrical downlight or a pendent type downlights with a heat sink assembly. The heat sink is a cylindrical structure that includes a stepped configuration with multiple diameters to adjust a mounting plate longitudinally within the heat sink. The modular lighting apparatus is adapted to receive one or more optics. The one or more optics include a reflector plate, a honeycomb plate, or a lens plate. The modular lighting apparatus facilitates reduction in an overall cost of manufacturing multiple housing units for each optic. The modular lighting apparatus also facilitates a reduction in replacement and maintenance costs from a user end. The modular lighting apparatus ensures flexible and smooth operation of serviceability and maintenance.

Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.

Figure 1 illustrates an exploded view of a modular lighting apparatus 100, according to an embodiment of the present disclosure. The modular lighting apparatus 100 may adapted to receive one or more optics. The modular lighting apparatus 100 may facilitate a reduction in the manufacturing cost of multiple housing units for each optics. The modular lighting apparatus may be adapted to change the one or more optics based on requirement without replacing whole apparatus. The modular lighting apparatus 100 may provide flexible and smooth operation of serviceability and maintenance.

The modular lighting apparatus 100 may include a housing 102 having a first end 104 and a second end 106. In some embodiments, the housing 102 may correspond to a cylindrical structure that may be installed as a modular lighting device. The first end 104 may be adapted to enclose a top cover 108. The top cover 108 may be secured with a surface mounting bracket 110. The top cover 108 may be described in further detail in conjunction with Figure 2A. The surface mounting bracket 110 may be secured with the top cover 108, and with the first end 104 of the housing 102 via a screwless twisting mechanism. The details regarding the surface mounting bracket 110 will be described in greater detail later in conjunction with Figure 8. Further, the housing 102 may enclose a heat sink 112 towards the second end 106. The heat sink 112 may be positioned radially within the second end 106 of the housing 102. In the illustrated embodiment, the heat sink 112 may be concentrically positioned in the housing 102. The heat sink 112 may be coupled with the top cover 108 via one or more top cover mounting pins 114. In some embodiments, the heat sink 112 may have an annular-shaped structure positioned within the housing 102.

The heat sink 112 may have a cylindrical body with a plurality of heat dissipating fins 162 formed on an outer surface of the cylindrical body. Further, the heat sink 112 may include a first attachment interface 112a formed on an inner surface of the cylindrical body, and adapted to couple a mounting plate 118 thereto. Further, the heat sink 112 may include a second attachment interface 112b formed on the inner surface of the cylindrical body at a distance from the first attachment interface 112a. The second attachment interface 112b may be adapted to couple one or more optics 164-1, 164-2, 164-3. The heat sink 112 will be described in further detail later in conjunction with Figures 4A-7C.

Further, the modular lighting apparatus 100 may include an optical assembly 116 positioned within the heat sink 112 and coupled at one end to the mounting plate 118. The optical assembly 116 may be configured to be adjusted within the heat sink 112 by positioning the mounting plate 118. In some embodiments, the mounting plate 118 may be adapted to be mounted in multiple orientations within the heat sink 112. Further, a trim assembly 120 may be coupled to the second end 106 of the housing 102. The trim assembly 120 may be adapted to hold the optical assembly 116 within the housing 102.

Figure 2A illustrates an exploded view of the top cover 108 of the modular lighting apparatus 100, according to an embodiment of the present disclosure.

The top cover 108 may include a first surface 122 and a second surface 124. The first surface 122 may be mounted with a top gasket 126 and the surface mounting bracket 110 may be coupled over the first surface 122. The top cover 108 may be assembled within the housing 102 using the one or more top cover mounting pins 114 that may be disposed within the housing 102. The first surface 122 may include a gland cover 128 that may be disposed over a silicon gland 130. In some embodiments, the gland cover 128 may correspond to an Ingress Protection (IP) rating gland cover. It may be noted that the gland cover 128 protects the silicon gland 130 from heat and resistance. Further, a breather 132 may be coupled to the first surface 122. In some embodiments, the breather 132 may correspond to an air breather that may be screwed onto the first surface 122.

The second surface 124 may include a five-pole connector 134 positioned over a gear tray 136. The gear tray 136 may be coupled to the second surface 124 via one or more screws. Further, a three-pole connector 138 may be coupled underneath the gear tray 136. The gear tray 136 may have a tail-shaped feature positioned downwards that may be adapted to receive the three-pole connector 138. Further, a light-emitting diode (LED) driver 140 may be positioned adjacent to the three-pole connector 138. Further, a surge protection device 142 may be coupled to the LED driver 140. In some embodiments, the silicon gland 130 of the first surface 122 may be coupled to the gear tray 136 and the LED driver 140 of the second surface 124 via one or more screws 144.

Figure 2B illustrates an exploded view of the trim assembly 120 of the modular lighting apparatus 100, according to an embodiment of the present disclosure. The trim assembly 120 may include a cylindrical structure 146 that may be coupled to the housing 102 via a plate 148. The plate 148 may be coupled to a bottom gasket 150 of the heat sink 112. Further, the plate 148 may be coupled with a support element 152 at one side and a trim gasket 154 at another end. In some embodiments, the support element 152 may correspond to an acrylic support that is divided into three-halves and may be disposed of over the plate 148. The cylindrical structure 146 may have a reflector surface that may be adapted to distribute light evenly. In some embodiments, the cylindrical structure of the trim assembly 120 may vary according to a height of the modular lighting apparatus 100. In some cases, the height of the cylindrical structure of the trim assembly 120 may vary between 20 millimeters (mm) to 40 mm.

Figure 2C illustrates an exploded view of the housing 102 of the modular lighting apparatus 100, according to an embodiment of the present disclosure. As mentioned, the housing 102 may include the first end 104 and the second end 106. The housing 102 may enclose the heat sink 112 using the one or more top cover mounting pins 114. The heat sink 112 may include a cylinder bdody having a first end 156 and a second end 158. It may be noted that the heat sink 112 may be positioned co-axially within the housing 102. The mounting plate 118 may be positioned within the first end 156 of the heat sink 112. The optical assembly 116 may be positioned within the second end 158 of the heat sink 112. The optical assembly 116 may be coupled with the mounting plate 118. In some embodiments, the optical assembly 116 may be configured to be adjusted within the heat sink 112 by positioning the mounting plate 118. Further, the first end 156 of the heat sink 112 may include a stepped configuration with multiple diameters. The stepped configuration may correspond to co-axial circles with different diameters to adjust the optical assembly 116 within the heat sink 112. The stepped configuration of the first end 156 of the heat sink 112, will be described in greater detail in conjunction with Figures 4A-4C.

Further, the second end 158 of the heat sink 112 may be coupled with a gasket ring 160, and the bottom gasket 150 may be attached to the gasket ring 160. The gasket ring 160 and the bottom gasket 150 may ensure secure fitment of the heat sink 112. Further, the heat sink 112 may include the plurality of heat dissipating fins 162 that may be positioned longitudinally on an outer surface of the heat sink 112. The plurality of heat dissipating fins 162 may be coupled with the top cover 108 using the one or more top cover mounting pins 114. In some embodiments, the plurality of heat dissipating fins 162 may be configured to dissipate heat produced from the optical assembly 116.

Figures 3A-3C illustrate one or more optics 164, i.e., 164-1, 164-2, 164-3, of the modular lighting apparatus 100, according to an embodiment of the present disclosure.

The optical assembly 116 may include the one or more optics 164. The one or more optics 164 may correspond to different lightings that may be installed within the optical assembly 116. The optical assembly 116 may include a reflector housing 166, as shown in Figure 4A, and the one or more optics 164 that may be installed within the reflector housing 166. In some embodiments, the reflector housing 166 may correspond to a conical housing or a dome-shaped housing with the mounting plate 118 coupled at one end and the one or more optics 166 coupled at another end. In some example embodiments, the one or more optics 164 may include a reflector 164-1, a honeycomb 164-2, or a lens 164-3.

Figure 4A illustrates a cross-sectional view of the modular lighting apparatus 100 with the reflector plate 164-1 and the honeycomb 164-2, according to an embodiment of the present disclosure. Figure 4B illustrates a cross-sectional view of the modular lighting apparatus 100 with the reflector 164-2, according to an embodiment of the present disclosure. Figure 4C illustrates a cross-sectional view of the modular lighting apparatus 100 with the lens 164-3, according to an embodiment of the present disclosure.

As mentioned above, the modular lighting apparatus 100 may include the housing 102 with the top cover 108 enclosed within the housing 102 from the first end 104 and the heat sink 112 enclosed from the second end 106. The heat sink 112 is positioned co-axially within the housing 102 such that the plurality of heat dissipating fins 162 may touch an inner circumference of the housing 102. Further, the optical assembly 116 may be enclosed within the heat sink 112 and coupled at one end to the mounting plate 118. The one or more optics 164 (164-1, 164-2, 164-3) may be coupled to the optical assembly 116 at other end. It may be noted that some portion at the other end of the optical assembly 116 may extend downwards to accommodate the one or more optics 164. Further, the reflector housing 166 of the optical assembly 116 may be bent towards the other end.

As illustrated in Figure 4A, the optical assembly 116 may be coupled with the reflector 164-1 and the honeycomb 164-2. The honeycomb 164-2 may be stacked over the reflector 164-1 such that the reflector 164-1 may be positioned towards the trim assembly 120. The honeycomb 164-2 stacked over the reflector 164-1 may be supported by the gasket ring 160 and the bottom gasket 150. It may be noted that the mounting plate 118 may be positioned at the first end 156 of the heat sink 112. In some embodiments, the honeycomb 164-2 or the reflector 164-1 may be easily detached from the reflector housing 166 by detaching the gasket ring 160 and the bottom gasket 150.

As illustrated in Figure 4B, the reflector housing 116 may be coupled with the reflector 164-1. In this position, the mounting plate 118 may be disposed upside down within the first end 156 of the heat sink 112. The upside down position of the mounting plate 118 may be to ensure that a length of the reflector housing 166 within the heat sink 112 may be reduced due to removal of the honeycomb 164-2. Therefore, the upside down of the mounting plate 118 may enable sufficient length to adjust the reflector 164-1 to the reflector housing 166 towards the second end 158 of the heat sink 112. In some embodiments, the length of the reflector housing 166 within the heat sink 112 may be adjusted by positioning the reflector housing 166 within the stepped configuration.

As illustrated in Figure 4C, the mounting plate 118 may be positioned upside down within the stepped configuration of the heat sink 112. The lens 164-3 may be mounted underneath the mounting plate 118. It may be noted that the one or more optics 164 may be adjusted along a length between the first end 156 and the second end 158 of the heat sink 112. In some embodiments, the optical assembly 116 includes a lens plate housed within the reflector housing 166. The lens plate may be coupled to the mounting plate 118 to adjust a height of the optical assembly 116.

In the illustrated embodiment, the heat sink 112 may include the first attachment interface 112a formed on an inner surface of the cylindrical body, and adapted to couple a mounting plate 118 thereto. Further, the heat sink 112 may include the second attachment interface 112b may be formed on the inner surface of the cylindrical body at the distance from the first attachment interface 112a. The second attachment interface 112b may be adapted to couple the one or more optics 164-1, 164-2, 164-3. The first attachment interface 112a, and the second attachment interface 112b may be adapted to couple an optical assembly 116 within the heat sink 112. The optical assembly 116 may be configured to be adjusted within the heat sink 112 by adjusting the first attachment interface 112a to position the mounting plate 118.

It will be apparent that the one or more optics 164 may be coupled towards the seocnd end 158 of the heat sink 112 and a height of the reflector housing 166 may be adjusted by adjusting the mounting plate 118.

Figure 5A illustrates a top view of the heat sink 112 of the modular lighting apparatus 100, according to an embodiment of the present disclosure. Figure 5B illustrates a bottom isometric view of the heat sink 112 of the modular lighting apparatus 100, according to an embodiment of the present disclosure. Figure 5C illustrates a top isometric view of the heat sink 112 of the modular lighting apparatus 100, according to an embodiment of the present disclosure.

As mentioned earlier, the heat sink 112 may be positioned coaxially within the housing 102. The heat sink 112 may include a cylindrical body with the plurality of heat dissipating fins 162 formed on the outer surface of the cylindrical body. The plurality of heat dissipating fins 162 may be positioned longitudinally between the first end 156 and the second end 158 of the heat sink 112. In some embodiments, the plurality of heat dissipating fins 162 may be configured to absorb and dissipate heat generated by the at least one optical assembly 116. Further, the heat sink 112 may include one or more holes 168 integrated on one or more columns 170. The one or more holes 168 may be adapted to receive the one or more top cover mounting pins 114 to couple the top cover 108 with the heat sink 112 within the housing 102. The one or more columns 170 may be positioned in a similar manner as the plurality of heat dissipating fins 162. In some embodiments, the one or more columns 170 may also act as fins to dissipate heat. In some embodiments, the housing 102, the heat sink 112 may be made of a material selected from a group of materials of aluminium alloy, carbon steel, cast iron, etc.

In the illustrated embodiment, the heat sink 112 may include the first attachment interface 112a formed on the inner surface of the cylindrical body and adapted to couple the mounting plate 118 thereto. The first attachment interface 112a may be a threaded section adapted to position the optical assembly 116 within the heat sink 112. Further, the second attachment interface 112b may be formed on the inner surface of the cylindrical body at the distance from the first attachment interface 112a. The second attachment interface 112b may be adapted to couple the one or more optics 164-1, 164-2, 164-3.

The first attachment interface 112a and the second attachment interface 112b may be adapted to couple the optical assembly 116 within the cylindrical body. The optical assembly 116 may be configured to be adjusted within the cylindrical body by adjusting the first attachment interface 112a to position the mounting plate 118.

Figures 6A-6C illustrate different views of the mounting plate 118 of the modular lighting apparatus 100, according to an embodiment of the present disclosure.

The mounting plate 118 may be coupled to the optical assembly 116 towards the first end 156 of the heat sink 112. The mounting plate 118 may be adapted to hold a chip on board (COB) of the optical assembly 116. In some embodiments, the COB may correspond to a junction between the mounting plate 118 and the optical assembly 116. In some cases, a temperature of the COB may be around 125 degrees Celsius. In some embodiments, the mounting plate 118 may be adapted to absorb and dissipate heat generated at the COB. The mounting plate includes a first side 172 and a second side 174. The optical assembly 116 may be adapted to be coupled with the first side 172 and the second side 174. Further, the mounting plate 118 may include a plurality of holes 176 that may be adapted to receive different wirings or couplings for the optical assembly 116. In some embodiments, the mounting plate 118 may be made from aluminum extrusion.

Figure 7A illustrates a bottom isometric view of the modular lighting apparatus 100, according to an embodiment of the present disclosure. Figure 7B illustrates a top isometric view of the modular lighting apparatus 100, according to an embodiment of the present disclosure. Figure 7C illustrates a cross-sectional view of the housing 102 of the modular lighting apparatus 100 enclosing the heat sink 112 and the mounting plate 118, according to an embodiment of the present disclosure.

The modular lighting apparatus 100 may be a cylindrical structure with the top cover 108 installed from one end and the heat sink 112 from other end. In some embodiments, the modular lighting apparatus 100 may facilitate a replacement of components, i.e., the heat sink 112, the mounting plate 118, the top cover 108, etc., using snap-fit mechanisms.

Figure 8 illustrates an isometric view of the modular lighting apparatus 100 with the surface mounting bracket 110, according to an embodiment of the present disclosure.

The surface mounting bracket 110 may include one or more brackets 178 positioned along a periphery of the surface mounting bracket 110. The one or more brackets 178 may facilitate screwless twist locking of the surface mounting bracket 110 with the top cover 108.

In some embodiments, the modular lighting apparatus 100 may be adapted to receive the one or more optics 164. The one or more optics 164 may include the reflector 164-1, the honeycomb 164-2, or the lens 164-3. The one or more optics 164 may be detachably coupled with the modular lighting apparatus 100. The modular lighting apparatus 100 may facilitate a reduction in an overall cost of manufacturing multiple housing units for each optic. The modular lighting apparatus 100 may facilitate a reduction in replacement and maintenance costs from a user end. The modular lighting apparatus 100 ensures flexible and smooth operation of serviceability and maintenance.

While specific language has been used to describe the present subject matter, any limitations arising on account thereto, are not intended. As would be apparent to a person in the art, various working modifications may be made to the method in order to implement the inventive concept as taught herein. The drawings and the foregoing description give examples of embodiments. Those skilled in the art will appreciate that one or more of the described elements may well be combined into a single functional element. Alternatively, certain elements may be split into multiple functional elements. Elements from one embodiment may be added to another embodiment. ,CLAIMS:1. A modular lighting apparatus (100) comprising:
a housing (102) having a first end (104) and a second end (106), the first end (104) is adapted to enclose a top cover (108) with a surface mounting bracket (110);
a heat sink (112) concentrically positioned in the housing (102), wherein heat sink (112) having:
a cylindrical body having a plurality of heat dissipating fins (162) formed on an outer surface of the cylindrical body;
a first attachment interface (112a) formed on an inner surface of the cylindrical body, and adapted to couple a mounting plate (118) thereto; and
a second attachment interface (112b) formed on the inner surface of the cylindrical body at a distance from the first attachment interface (112a), wherein the second attachment interface (112b) is adapted to couple one or more optics (164-1, 164-2, 164-3).

2. The modular lighting apparatus (100) as claimed in claim 1, wherein the first attachment interface (112a), and the second attachment interface (112b) are adapted to couple an optical assembly (116) within the heat sink (112), wherein the optical assembly (116) is configured to be adjusted within the heat sink (112) by adjusting the first attachment interface (112a) to position the mounting plate (118).

3. The modular lighting apparatus (100) as claimed in claim 1, wherein the top cover (108) includes:
a first surface (122); and
a second surface (124) opposite to the first surface (122), the first surface (122) is mounted to a top gasket (126) and the surface mounting bracket (110) is coupled over the first surface (122), wherein the top cover (108) is assembled within the housing (102) via one or more top cover mounting pins (114) that are disposed within the housing (102),
wherein the surface mounting bracket (110) includes one or more bracketing sections (178) positioned along a periphery of the surface mounting bracket (110), the one or more brackets (178) facilitate screwless twist locking of the surface mounting bracket (110) with the top cover (108).

4. The modular lighting apparatus (100) as claimed in claim 3, wherein the first surface (122) comprises:
a gland cover (128) disposed over a silicon gland (130) and a breather (132) coupled to the first surface (122), wherein the second surface (124) includes a five-pole connector (134) positioned over a gear tray (136) and a three-pole connector (138) coupled underneath the gear tray (136);
a light emitting diode (LED) driver (140) is positioned adjacent to the three-pole connector (138); and
a surge protection (142) device coupled to the LED driver (140), wherein the silicon gland (130) of the first surface (122) is coupled to the gear tray (136) and the LED driver (140) of the second surface (124) via one or more screws (144).

5. The modular lighting apparatus (100) as claimed in claim 1, wherein the mounting plate (118) is adapted to hold a chip-on-board (COB) that is positioned at one side of the heat sink (112) and the optical assembly (116) is coupled to the mounting plate (118) from other side of the heat sink (112).

6. The modular lighting apparatus (100) as claimed in claim 1, wherein the heat sink (112) corresponds to a cylindrical structure that includes a stepped configuration with multiple diameters, wherein the stepped configuration is adapted to adjust the mounting plate (118) longitudinally within the heat sink (112).

7. The modular lighting apparatus (100) as claimed in claim 1, wherein the optical assembly (116) includes a reflector housing (102), the reflector housing (166) corresponds to a conical housing with the mounting plate (118) coupled at one end and the one or more optics (164) coupled at another end, the one or more optics (164) are coupled to the reflector housing (166), and the one or more optics (164) comprises a reflector (164-1), a honeycomb (164-2), or a lens (164-3).

8. The modular lighting apparatus (100) as claimed in claim 1, wherein the mounting plate (118) includes a first side (172) and a second side (174), wherein the optical assembly (116) is adapted to be coupled with the first side (172) and the second side (174), wherein the optical assembly (116) includes a lens plate housed within a reflector housing (166) that is coupled to the second side of the mounting plate (118) to adjust a height of the optical assembly (116).

9. The modular lighting apparatus (100) as claimed in claim 1, comprising:
a trim assembly (120) coupled to the second end (106) of the housing (102), the trim assembly (120) is adapted to hold the optical assembly (116) within the housing (102), wherein the trim assembly (120) comprises:
a cylindrical portion coupled to the housing (102) via a plate that is coupled to a bottom gasket (150) of the heat sink (112).

10. A heat sink assembly (112), comprising:
a cylindrical body having a first end (156) and a second end (158);
a plurality of heat dissipating fins (162) formed on an outer surface of the cylindrical body between the first end (156) and the second end (158),
a first attachment interface (112a) formed on an inner surface of the cylindrical body, and adapted to couple a mounting plate (118) thereto; and
a second attachment interface (112b) formed on the inner surface of the cylindrical body at a distance from the first attachment interface (112a), the second attachment interface (112b) is adapted to couple one or more optics (164-1, 164-2, 164-3),
wherein the first attachment interface (112a), and the second attachment interface (112b) are adapted to couple an optical assembly (116) within the cylindrical body, wherein the optical assembly (116) is configured to be adjusted within the cylindrical body by adjusting the first attachment interface (112a) to position the mounting plate (118).

Documents

Application Documents

# Name Date
1 202421024639-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [27-03-2024(online)].pdf 2024-03-27
2 202421024639-STATEMENT OF UNDERTAKING (FORM 3) [27-03-2024(online)].pdf 2024-03-27
3 202421024639-PROVISIONAL SPECIFICATION [27-03-2024(online)].pdf 2024-03-27
4 202421024639-POWER OF AUTHORITY [27-03-2024(online)].pdf 2024-03-27
5 202421024639-FORM 1 [27-03-2024(online)].pdf 2024-03-27
6 202421024639-DRAWINGS [27-03-2024(online)].pdf 2024-03-27
7 202421024639-DECLARATION OF INVENTORSHIP (FORM 5) [27-03-2024(online)].pdf 2024-03-27
8 202421024639-Proof of Right [18-06-2024(online)].pdf 2024-06-18
9 202421024639-DRAWING [11-03-2025(online)].pdf 2025-03-11
10 202421024639-CORRESPONDENCE-OTHERS [11-03-2025(online)].pdf 2025-03-11
11 202421024639-COMPLETE SPECIFICATION [11-03-2025(online)].pdf 2025-03-11