Description:FIELD OF THE INVENTION

[0001] The present invention relates to a construction block manufacturing device that is designed to handle waste materials by automatically carrying out shredding, mixing, molding, and curing operation, to produce construction blocks with minimal manual effort, thereby ensuring high efficiency and consistency in the production of the construction blocks.

BACKGROUND OF THE INVENTION

[0002] In construction, production of durable and uniform blocks is crucial for ensuring the structural integrity of buildings. Traditionally, manufacturing blocks involved the use of basic equipment like manual molds and simple hand-operated presses. Workers mix concrete manually and pour it into molds, after which workers compact the mixture either by hand or with a rudimentary mechanical press. While this method was functional, it had several drawbacks. The process was highly labor-intensive and time-consuming, requiring significant manual effort, which often led to fatigue and reduced productivity. Furthermore, the block sizes and quality might vary due to uneven mixing, inconsistent compaction, and the reliance on human precision. These inconsistencies not only led to suboptimal product quality but also increased waste and material costs. Additionally, the lack of automation and standardized processes made quite difficult to scale production effectively. This prompted the need for more advanced, automated, and efficient block manufacturing equipment’s.

[0003] Traditionally, manual brick-making machines, also known as presses, used by people for manufacturing construction blocks. These machines applied pressure to a clay or concrete mixture placed in a mold, in view of shaping the mixture into a uniform block. The primary method of block production was still labour-intensive, relying on human force or manual presses to compact the mixture into the molds. So, people also use steam-powered presses, to reduces the manual efforts during the compression process, in view of increasing efficiency. However, these machines still requiring significant human oversight, also these are quite limited in terms of precision and scalability.

[0004] EP0769356B1 discloses a block-making machine which is distinguished by notably economical operation, both in terms of energy consumption and in terms of the duration of the production cycle of artificial concrete blocks, and at the same time maintains a high level of quality of the blocks produced, comprises a vibrator plate and at least one vibration generator connected to the vibrator plate and having a rotating eccentric element which comprises a first mass rotating on an axis, a second mass rotating on the axis, and means for varying the relative angular positions of the first and second masses.

[0005] US7278845B2 discloses a concrete-block-making machine having a part which is displaceable via a linear drive, the linear drive comprising a drive unit and a linear guide for guide rollers, the drive unit comprising at least one linear motor and the linear guide comprising at least one guide rod for the guide rollers, the at least one guide rod and the guide rollers movable relative thereto being hardened, and guide rollers and guide rod being arranged with slight play relative to one another.

[0006] Conventionally, many devices have been developed that are capable of manufacturing blocks. However, these devices are incapable of processing waste materials, to produce construction blocks within minimal human intervention. Additionally, these existing devices also fail to identify the types and dimensions of waste materials, which causes inefficient manufacturing of blocks.

[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that requires to be capable of processing waste materials, by performing shredding, mixing, molding, and curing operation, to produce construction blocks efficiently and with minimal human intervention. In addition, the developed device also needs to provide a means to accurately identify the types and dimensions of waste materials, in view of enabling real-time adjustments for the efficient manufacturing of blocks.

OBJECTS OF THE INVENTION

[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.

[0009] An object of the present invention is to develop a device that is capable of processing waste materials, by performing shredding, mixing, molding, and curing operation, to produce construction blocks efficiently and with minimal human intervention.

[0010] Another object of the present invention is to develop a device that is able to provide a means to accurately identify the types and dimensions of waste materials, in view of enabling real-time adjustments for efficient manufacturing of blocks.

[0011] Yet another object of the present invention is to develop a device that enables users to manage and monitor the manufacturing process from a remote location, thereby ensuring ease of operation and efficiency.

[0012] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.

SUMMARY OF THE INVENTION

[0013] The present invention relates to a construction block manufacturing device that is capable of improving the efficiency of the block manufacturing process by automating material handling, mixing, shaping, and curing, thereby resulting in a more efficient manufacturing process which ensures consistent output with minimal labour input.

[0014] According to an embodiment of the present invention, a construction block manufacturing device, comprises of a cuboidal tank, provided on a rectangular base, for storing of plastic waste material, a telescopic gripper is attached on the tank by means of primary ball and socket joint for removal of unwanted mater, a conveyor belt is provided on the base for conveying of the waste material into a cylindrical chamber disposed on the base, configured with a plurality of motorized blades, an artificial intelligence-based imaging unit, installed on the base and integrated with an ultrasonic sensor embedded in the chamber, to determine type and dimensions of the waste to trigger a microcontroller to actuate the blades to rotate at a rate for efficient shredding of the waste, into particles, the conveyor belt places the waste material into a hopper mounted at an edge of the chamber, and an L-shaped telescopic link attached with edge of the chamber, by means of secondary ball and socket joint, and having a rectangular tray at an end for scraping of material in the chamber for efficient shredding of material.

[0015] According to another embodiment of the present invention, the proposed device further comprises of a mixing box positioned on the base, underneath the chamber, having a pair of rectangular panels attached by means of tertiary ball and socket joints on primary sliding units installed along inner surface of the box, to aid with mixing of the material with cement and water received from a pair of receptacles disposed on the base, the mixing is performed by means of a stirrer incorporated with a lid of the box, plurality of hollow cuboidal molds, provided on secondary sliding units located on the base, for receiving the mixture via nozzles mounted on the box, a vibration unit integrated in each of the moulds for removal of air bubbles from the mixture, a rectangular plate is attached with the mold by means of servo hinges for compressing the material in the mold into shapes of blocks, a robotic arm provided on the base for fetching the blocks from the moulds and placing in a cuboidal curing storage incorporated on the base, configured with water sprayers, for curing of the blocks and a wireless communication module, linked with the microcontroller, is provided on the base for enabling the user to remotely trigger the microcontroller, by connecting with a computing unit, to perform and monitor block manufacturing process.

[0016] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0017] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates a perspective view of a construction block manufacturing device.

DETAILED DESCRIPTION OF THE INVENTION

[0018] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.

[0019] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.

[0020] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.

[0021] The present invention relates to a construction block manufacturing device that is able to process waste materials through shredding, mixing, molding, and curing processes to efficiently produce construction blocks with minimal human involvement. Additionally, the proposed device also incorporates a means for precise identification of waste material types and dimensions, thereby allowing for real-time adjustments to optimize block manufacturing process.

[0022] Referring to Figure 1, a perspective view of a construction block manufacturing device is illustrated, respectively, comprising a cuboidal tank 101, provided on a rectangular base 102, a telescopic gripper 103 is attached on the tank 101, a conveyor belt 104 is provided on the base 102, a cylindrical chamber 105 disposed on the base 102, configured with plurality of motorized blades 106, the conveyor belt 104 places waste material into a hopper 107 mounted at an edge of the chamber 105, an artificial intelligence-based imaging unit 108, installed on the base 102, an L-shaped telescopic link 109 attached with edge of the chamber 105, and having a rectangular tray 110 at an end, a mixing box 111 positioned on the base 102.

[0023] Figure 1 further illustrates a pair of rectangular panels 112 attached on primary sliding units 113 installed along inner surface of the box 111, a pair of receptacles 114 disposed on the base 102, a stirrer 115 incorporated with a lid 116 of the box 111, plurality of hollow cuboidal molds 117, provided on secondary sliding units 118 located on the base 102, multiple nozzles 119 mounted on the box 111, a rectangular plate 120 is attached with the molds 117, a robotic arm 121 provided on the base 102, a cuboidal curing storage 122 incorporated on the base 102, configured with water sprayers 123.

[0024] The device disclosed herein comprises of a cuboidal tank 101 positioned on a rectangular base 102 for the storage of plastic waste material. The tank 101, characterized by its cuboidal shape, provides a spacious and durable enclosure designed to hold and contain plastic waste effectively. The rectangular base 102 serves as a stable support for the tank 101, ensuring it remains firmly in place during use. The tank 101 itself is constructed from strong materials such as reinforced plastics, metals, or composite materials, which are chosen for their durability and ability to withstand the weight and nature of the stored waste.

[0025] The tank 101 is arranged with a telescopic gripper 103 which facilitates removal of unwanted mater, wherein the gripper 103 is arranged via primary ball and socket joint. The gripper 103 is pneumatically actuated, wherein the pneumatic arrangement of the gripper 103 comprises of a cylinder incorporated with an air piston and the air compressor, wherein the compressor controls discharging of compressed air into the cylinder via air valves which further leads to the extension/retraction of the piston. The piston is attached to the telescopic gripper 103, wherein the extension/retraction of the piston corresponds to the extension/retraction of the gripper 103. The actuated compressor allows extension of the gripper 103 to position the gripper 103 in proximity to the tank 101 in order to remove unwanted mater.

[0026] A conveyor belt 104 mounted on the base 102, which is specifically designed to transport plastic waste material into a cylindrical chamber 105 placed on the same base 102. The conveyor belt 104 is responsible for moving the waste material efficiently from one location to another. The cylindrical chamber 105 is configured with a set of motorized blades 106 that are strategically positioned inside the chamber 105 to assist in processing the waste material. The conveyor belt 104 operates by using a series of rotating rollers and a durable belt, which is designed to withstand the friction and pressure of carrying waste materials. This mechanism is powered by a motor and controlled by a microcontroller to ensure a consistent flow of materials.

[0027] The motorized blades 106 inside the cylindrical chamber 105 are designed to rotate and shred or crush the waste material as it enters the chamber 105, facilitating the breakdown of the waste for further processing. The interaction between the conveyor and the blades 106 ensures smooth handling of waste, allowing for continuous and efficient operation.

[0028] The conveyor belt 104 is strategically positioned to deliver the plastic waste material into a hopper 107 mounted at the edge of the cylindrical chamber 105. The hopper 107 serves as an intermediate storage for the waste material before the waste material enters the processing chamber 105. This arrangement ensures smooth, controlled, and consistent flow of material into the chamber 105, preventing blockages and overloading. The conveyor belt 104 transports the waste material efficiently from the storage tank 101 to the hopper 107, where the material is directed toward the cylindrical chamber 105 for further processing.

[0029] The hopper 107 is typically designed with a wide opening and a slanted/angled shape to ensure the material flows easily from the conveyor belt 104 into the chamber 105. This design minimizes spillage and maximizes the material's flow into the chamber 105, where the material is subsequently processed by motorized blades 106. The hopper 107 may be constructed from durable materials like metal or reinforced plastic to withstand the wear and tear of heavy, abrasive plastic waste.

[0030] Prior actuation of the blades 106, the microcontroller determine type and dimensions of the waste by means of an artificial intelligence-based imaging unit 108, which is installed on the base 102 and integrated with an ultrasonic sensor that is embedded in the chamber 105. The imaging unit 108 disclosed herein comprises of an image capturing arrangement including a set of lenses that captures multiple images of the surroundings and the captured images are stored within memory of the imaging unit 108 in form of an optical data. The imaging unit 108 also comprises of the processor which processes the captured images.

[0031] This pre-processing involves tasks such as noise reduction, image stabilization, or color correction. The processed data is fed into AI protocols for analysis which utilizes machine learning techniques, such as deep learning neural networks, to extract meaningful information from the visual data which are processed by the microcontroller to determine type and dimensions of the waste.

[0032] The ultrasonic sensor works by emitting ultrasonic waves and then measuring the time taken by these waves to bounce back after hitting the surface of the waste. The ultrasonic sensor includes two main parts viz. transmitter, and a receiver. The transmitter sends a short ultrasonic pulse towards the surface of waste which propagates through the air at the speed of sound and reflects back as an echo to the transmitter as the pulse hits the waste The transmitter then detects the reflected eco from the surface of waste and calculations is performed by the sensor based on the time interval between the sending signal and receiving echo to determine type and dimensions of the waste.

[0033] As the type and dimensions of the waste is determined the microcontroller synchronously actuates the motorized blades 106. The motorized blades 106 in the cylindrical chamber 105 are powered by an integrated motor that drives the rotation of the blades 106. Upon activation, the blades 106 rotate at high speeds, cutting, shredding, or breaking down the plastic waste material entering the chamber 105 via the hopper 107. The rotation of the blades 106 generates a shearing action that breaks down the plastic into smaller pieces or particles, preparing it for further processing. The motor's speed and torque are typically controlled to adjust the intensity of the shredding, ensuring optimal processing without overloading or damaging the blades 106.

[0034] On edge of the chamber 105 an L-shaped telescopic link 109 is attached, wherein telescopic link 109 is attached via secondary ball and socket joint which works in the similar manner as of primary ball and socket joint and provides required movement to the link 109 in order to aid the link 109 in performing required movement. At end of the link 109 a rectangular tray 110 is installed which facilitates scraping of material in the chamber 105 for efficient shredding of material. The link 109 is pneumatically actuated and works in the same manner as of gripper 103. On actuation the link 109 extends and positions the tray 110 at an appropriate position in order to remove of material from the chamber 105 to ensure efficient shredding of the material.

[0035] A mixing box 111 that is positioned on the base 102, directly beneath the cylindrical chamber 105. The mixing box 111 is equipped with a pair of rectangular panels 112 that are attached to the inner surfaces of the box 111 by tertiary ball and socket joints. These panels 112 are mounted on primary sliding units 113, which are installed along the inner surface of the box 111 to enable free movement and facilitate optimal mixing. The panels 112 assist in the efficient mixing of the material, which is combined with cement and water. The cement and water are supplied from a pair of receptacles 114 positioned on the base 102.

[0036] A stirrer 115, which is incorporated into the lid 116 of the mixing box 111, serves to agitate the material within the box 111, ensuring a homogeneous mixture. This process is crucial to the preparation of a mixture that is further processed into construction blocks. The arrangement of the components ensures smooth operation and effective mixing for enhanced block manufacturing.

[0037] The primary sliding units 113 contain a set of rails or tracks that support the movement of rectangular panels 112. These panels 112 are attached to the sliding units by tertiary ball-and-socket joints, which allow for angular movement. When the primary sliding units 113 are activated, these allow the panels 112 to slide back and forth within the mixing box 111. This movement helps facilitate the mixing of the material by agitating and redistributing the components more efficiently, ensuring thorough blending with the cement and water. The sliding action also enables better contact between the ingredients, promoting even mixing throughout the process.

[0038] The stirrer 115 which is integrated into the lid 116 of the mixing box 111 and is powered by a motor. When activated, the motor causes the stirrer 115 blades 106 or paddles to rotate within the box 111. This rotation agitates the contents, effectively mixing the cement, water, and shredded material. The speed of rotation is adjusted depending on the mixing requirements. As the stirrer 115 continues its movement, it ensures that all components are evenly distributed, creating a homogeneous mixture that is ready for further processing. The stirrer 115 is essential in achieving uniform consistency in the material.

[0039] Synchronously, plurality of hollow cuboidal molds 117 is positioned on secondary sliding units 118 affixed to the base 102. These molds 117 are designed to receive the mixture of material, cement, and water, which is dispensed through nozzles 119 mounted on the mixing box 111. The secondary sliding units 118 works in the same manner as of primary sliding units 113, on actuation the secondary sliding units 118 facilitate the movement of the molds 117 to ensure proper alignment and efficient filling.

[0040] The nozzles 119 are strategically placed to direct the mixture evenly into each mold 117, allowing for precise and controlled filling. Once the molds 117 are filled, the secondary sliding units 118 enable the molds 117 to be moved to subsequent stages of the manufacturing process. The use of these molds 117 ensures that the mixture is contained and shaped into uniform blocks, which are essential for the manufacturing of construction blocks.

[0041] The nozzles 119 on actuation releases the prepared mixture of material, cement, and water in a controlled stream, ensuring that the mixture is evenly distributed into the hollow cuboidal molds 117. The nozzles 119 shape and size are designed to optimize the flow rate and prevent spillage or overflow during dispensing. By providing a consistent and directed flow, the nozzles 119 ensures precise filling of each mold 117, contributing to uniform block production. The nozzles 119 also minimize wastage and enhances the efficiency of the manufacturing process.

[0042] Each of the moulds are installed with a vibration unit which is synchronously actuated by the microcontroller for removal of air bubbles from the mixture. The vibration unit operates by generating controlled oscillations within the molds 117, which are synchronized with the mixing and molding process. Upon activation by the microcontroller, the unit produces high-frequency vibrations that cause the material within the molds 117 to shift and settle. These vibrations help expel air bubbles trapped in the mixture, ensuring a denser and more homogeneous product. The motion aids in compacting the material, improving its consistency and eliminating voids. This process not only enhances the structural integrity of the final block but also ensures a more uniform texture, thereby increasing the overall quality of the molded product.

[0043] A rectangular plate 120 is affixed to the molds 117 using servo hinges, which enable controlled movement of the plate 120 to compress the material within the molds 117. Upon activation, the servo hinges allow the plate 120 to adjust its position precisely, applying consistent pressure onto the material. This compressive action ensures the material is evenly distributed and compacted into the molds 117, forming the desired block shape. The use of servo hinges allows for fine control over the compression force, ensuring that the material is tightly packed without damaging the molds 117 or the material. The controlled compression also promotes uniformity in the block's density and overall structure, enhancing the quality and strength of the final product.

[0044] Servo hinges work by using a motor to control the movement of the attached rectangular plate 120. When activated, the motor turns the hinge, allowing the plate 120 to pivot and apply pressure to the material inside the molds 117. The angle of the plate 120 is adjusted based on signals from the controller, enabling the plate 120 to compress the material evenly. This controlled movement ensures the material inside the molds 117 is shaped into blocks with consistent pressure, avoiding damage to the material and maintaining uniformity in the final product.

[0045] A robotic arm 121 is mounted on the base 102, designed to automatically retrieve the molded blocks from their respective molds 117 and transfer them into a curing storage 122 area. The robotic arm 121 operates based on commands from the microcontroller, which directs the arm 121 movement to securely grasp the blocks, lift them, and place them into the curing storage 122. The curing storage 122 is a cuboidal structure that contains water sprayers 123, which are synchronized with the process to spray a fine mist of water over the blocks to facilitate the curing process. This ensures that the blocks are cured efficiently, thereby preventing damage and ensuring proper hardening of the material.

[0046] The robotic arm 121 is controlled by the microcontroller that directs its movements to pick up molded blocks and place them into the curing storage 122. Equipped with a gripper 103 at the end, the arm 121 securely holds the blocks. After grasping a block, the robotic arm 121 lifts it, moves it to the curing storage 122, and places it precisely in the designated area. The arm 121 joints allow for smooth, controlled movement to ensure accurate handling and placement of the blocks. This automated process reduces manual labor and ensures efficient transfer of the blocks into the curing area.

[0047] The sprayers 123, integrated into the curing storage 122, are activated by the microcontroller to release water over the blocks. These sprayers 123 are strategically positioned to ensure an even distribution of water, promoting uniform curing. Upon activation, water is dispensed in a fine mist or jet form to moisten the blocks, facilitating the curing process. The microcontroller adjusts the duration and frequency of water release based on pre-set parameters, ensuring that the blocks receive the optimal amount of moisture.

[0048] A wireless communication module is integrated with the microcontroller and is mounted on the base 102 to facilitate remote control of the block manufacturing process. This module enables the user to connect with a computing unit, such as a smartphone, tablet, or computer, via wireless communication protocols like Wi-Fi or Bluetooth. Through this connection, the user remotely triggers the microcontroller to initiate, control, and monitor various steps of the manufacturing process. This includes adjusting settings, activating components, and receiving feedback or status updates on the process, allowing for greater convenience, efficiency, and real-time monitoring from a distance without the need for direct interaction with the device itself.

[0049] The computing unit includes but not limited to a mobile and laptop that comprises a processor where the input received from the user is stored to process and retrieve the output data in order to display in the computing unit. The microcontroller is wirelessly linked with the computing unit via a communication module which includes but not limited to Wi-Fi (Wireless Fidelity) module, Bluetooth module. GSM (Global System for Mobile communication). The communication module acts as a medium between various electronic unit for establishing communication between the computing unit and device to perform and monitor block manufacturing process.

[0050] The communication module employed herein acts as an intermediate between various electronic components, wherein the module is used to establish the communication between the user’s computing unit and the microcontroller. The customized Global System for Mobile communication (GSM) module is designed for establishing a wireless connection between computing unit and the microcontroller. This module is able to receive serial data from radiation monitoring devices such as computing unit and transmit the data as text SMS to the microcontroller.

[0051] Moreover, a battery is associated with the device for powering up electrical and electronically operated components associated with the device and supplying a voltage to the components. The battery used herein is preferably a Lithium-ion battery which is a rechargeable unit that demands power supply after getting drained. The battery stores the electric current derived from an external source in the form of chemical energy, which when required by the electronic component of the device, derives the required power from the battery for proper functioning of the device.

[0052] The present invention works best in the following manner, where the cuboidal tank 101 as disclosed in the invention is provided on the rectangular base 102, for storing of plastic waste material. Then the telescopic gripper 103 is attached on the tank 101 by means of primary ball and socket joint for removal of unwanted mater. Thereafter the conveyor belt 104 is provided on the base 102 for conveying of the waste material into the cylindrical chamber 105 disposed on the base 102, configured with the plurality of motorized blades 106. Prior actuation of blades 106 the artificial intelligence-based imaging unit 108 installed on the base 102 and integrated with the ultrasonic sensor embedded in the chamber 105, to determine type and dimensions of the waste. Then the blades 106 rotate at the rate for efficient shredding of the waste into particles. Now the conveyor belt 104 places the waste material into the hopper 107 mounted at the edge of the chamber 105. Afterwards the L-shaped telescopic link 109 attached with edge of the chamber 105, by means of secondary ball and socket joint, and having the rectangular tray 110 at the end for scraping of material in the chamber 105 for efficient shredding of material. Thereafter the mixing box 111 positioned on the base 102, underneath the chamber 105, having the pair of rectangular panels 112 attached by means of tertiary ball and socket joints on primary sliding units 113 installed along inner surface of the box 111, to aid with mixing of the material with cement and water received from the pair of receptacles 114.

[0053] In continuation, Then the mixing is performed by means of the stirrer 115 incorporated with the lid 116 of the box 111. Now plurality of hollow cuboidal molds 117, provided on secondary sliding units 118 located on the base 102, for receiving the mixture via nozzles 119 mounted on the box 111. Synchronously, the vibration unit integrated in each of the moulds for removal of air bubbles from the mixture. Thereafter the rectangular plate 120 is attached with the molds 117 by means of servo hinges for compressing the material in the molds 117 into shapes of blocks. Further the robotic arm 121 fetches the blocks from the moulds and placing in the cuboidal curing storage 122 configured with water sprayers 123 for curing of the blocks. Moreover, the wireless communication module, linked with the microcontroller, is provided on the base 102 for enabling the user to remotely trigger the microcontroller, by connecting with the computing unit, to perform and monitor block manufacturing process.

[0054] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) A construction block manufacturing device, comprising:

i) a cuboidal tank 101, provided on a rectangular base 102, for storing of plastic waste material, wherein a telescopic gripper 103 is attached on said tank 101 by means of primary ball and socket joint for removal of unwanted mater;
ii) a conveyor belt 104 is provided on said base 102 for conveying of said waste material into a cylindrical chamber 105 disposed on said base 102, configured with a plurality of motorized blades 106 for a shredding of said waste into particles, wherein said conveyor belt 104 places waste material into a hopper 107 mounted at an edge of said chamber 105;
iii) an artificial intelligence-based imaging unit 108, installed on said base 102 and integrated with a processor for recording and processing images in a vicinity of said base 102, in synchronisation with an ultrasonic sensor embedded in said chamber 105, to determine type and dimensions of said waste to trigger a microcontroller to actuate said blades 106 to rotate at a rate for efficient shredding of said waste;
iv) an L-shaped telescopic link 109 attached with edge of said chamber 105, by means of secondary ball and socket joint, and having a rectangular tray 110 at an end for scraping of material in said chamber 105 for efficient shredding of material;
v) a mixing box 111 positioned on said base 102, underneath said chamber 105, having a pair of rectangular panels 112 attached by means of tertiary ball and socket joints on primary sliding units 113 installed along inner surface of said box 111, to aid with mixing of said material with cement and water received from a pair of receptacles 114 disposed on said base 102, wherein said mixing is performed by means of a stirrer 115 incorporated with a lid 116 of said box 111;
vi) a plurality of hollow cuboidal molds 117, provided on secondary sliding units 118 located on said base 102, for receiving said mixture via nozzles 119 mounted on said box 111, wherein a rectangular plate 120 is attached with said molds 117 by means of servo hinges for compressing said material in said molds 117 into shapes of blocks; and
vii) a robotic arm 121 provided on said base 102 for fetching said blocks from said moulds and placing in a cuboidal curing storage 122 incorporated on said base 102, configured with water sprayers 123, for curing of said blocks.

2) The device as claimed in claim 1, wherein a wireless communication module, linked with said microcontroller, is provided on said base 102 for enabling said user to remotely trigger said microcontroller, by connecting with a computing unit, to perform and monitor block manufacturing process.

3) The device as claimed in claim 1, wherein a vibration unit integrated in each of said moulds for removal of air bubbles from said mixture.