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Industrial Fluid Offloading Management Device

Abstract: An industrial fluid offloading management device, comprising a cuboidal body 101 with inlets 102 and outlets 103, connected by L-shaped hollow members 104 that are customized for different flow rates and turbulence conditions by including baffle 109 of different shapes such as conical, elliptical, and parabolic, a holographic projection unit 105 guides the user in making correct pipe and conduit connections, laser sensors measure the pipe diameters to actuate motorized iris lids 106, 108 for secure engagement, spectroscopic sensors 107 detect the fluid type and a flow sensor monitors its rate, if the detected flow rate deviates from the predetermined rate, secondary iris lid 108 adjust to maintain the optimal flow.

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Patent Information

Application #
Filing Date
01 December 2024
Publication Number
1/2025
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

Marwadi University
Rajkot – Morbi Road, Rajkot 360003 Gujarat, India.

Inventors

1. Prof. Rameshkumar Bhoraniya
Department of Mechanical Engineering, Marwadi University, Rajkot – Morbi Road, Rajkot 360003 Gujarat, India.
2. Parth Anantprasad Pandya
Department of Mechanical Engineering, Marwadi University, Rajkot – Morbi Road, Rajkot 360003 Gujarat, India.

Specification

Description:FIELD OF THE INVENTION

[0001] The present invention relates to an industrial fluid offloading management device that focuses on achieving precise regulation of fluid flow and turbulence during offloading for ensuring safety by automatically adjusting conditions to reduce risks of accidents or damage.

BACKGROUND OF THE INVENTION

[0002] Industrial fluid offloading management is crucial for ensuring the safe, efficient, and environmentally responsible transfer of fluids such as oil, chemicals, or gases from transportation vessels such as tankers, pipelines, or railcars to storage facilities or processing units. Effective offloading management helps mitigate risks such as spills, leaks, or contamination, which lead to costly environmental damage, safety hazards, and regulatory violations. Proper management involves the use of specialized equipment, trained personnel, and stringent safety protocols to monitor and control the flow of fluids during transfer. Key considerations include ensuring that the offloading infrastructure is compatible with the type of fluid being transferred, maintaining the integrity of pipes, valves, and seals, and closely monitoring pressure, temperature, and flow rates. Offloading operations comply with environmental regulations and industry standards to minimize the risk of accidents. A well-organized fluid offloading process improves operational efficiency, reduces downtime, and supports sustainability efforts by minimizing the environmental footprint. In industries such as oil and gas, petrochemicals, and manufacturing, fluid offloading management is an essential component of supply chain logistics, contributing to both economic performance and safety standards.

[0003] Traditional methods of industrial fluid offloading management often rely on manual processes, basic infrastructure, and limited automation. These methods typically involve direct oversight by operators using mechanical pumps, valves, and gauges to control the flow of fluids from transportation vessels to storage or processing units. While these devices are familiar and have been used for decades, they present several drawbacks. Manual operations are prone to human error, such as misreading pressure or flow rates, which lead to spills, leaks, or overflows. Additionally, traditional methods often lack real-time monitoring, making it difficult to detect irregularities promptly. This result in slower response times in the event of a safety breach or equipment malfunction. Another limitation is the reliance on less advanced materials and infrastructure, which increase the risk of mechanical failure and corrosion over time. Environmental concerns are also heightened with traditional devices, as they do not have the latest containment or spill-response technologies. Traditional offloading methods are often less efficient, with more downtime and higher labor costs due to the need for manual intervention. As industries grow and safety standards become stricter, the need for more automated, real-time, and fail-safe devices is becoming more apparent.

[0004] WO2008135780A1 discloses about an invention that has system for transporting low temperature fluids comprising; a carrier pipe; and at least one inner product flow pipe located within and thermally isolated from the carrier pipe; wherein the product pipe has a greater length than the carrier pipe and is incorporated into the entire length of the carrier pipe by following a non-linear path, such that thermal contraction of the product pipe due to a change in temperature of the product pipe is accommodated by elastic geometric distortion of the product pipe.

[0005] US2008044299A1 discloses about an invention that has an apparatus, system, and method are disclosed for loading and offloading a bulk fluid tanker. The apparatus to load and offload a bulk fluid tanker includes a housing configured to attach to at least one of a bulk fluid tanker tractor and a bulk fluid tanker trailer. Additionally, the apparatus may include a compressor configured to supply pressurized air for loading and offloading a bulk fluid tank. The compressor may be powered by an auxiliary power generator coupled to the compressor, wherein the auxiliary power generator is independent of a primary tractor engine. The apparatus also include a control module configured to provide control of the auxiliary power generator and the compressor. In a further embodiment, compressor may also include an air reservoir tank configured to hold a predetermined volume of compressed air.

[0006] Conventionally, many devices are available for offloading industrial fluid. However, the cited inventions lack in providing precise control over the flow rate and turbulence during the offloading process, which result in safety hazards, inefficiencies, or damage to the equipment. Also, the cited invention does not automatically adjust the offloading parameters based on the type of fluid being handled.

[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that is capable of providing precise and automated control over the flow rate, turbulence, and other key parameters during fluid offloading. The developed device would adjust to the specific characteristics of the fluid being handled for ensuring safe and efficient offloading operations, thus minimizing the risks of accidents or damage.

OBJECTS OF THE INVENTION

[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.

[0009] An object of the present invention is to develop a device that is capable of ensuring precise control over the flow rate and turbulence of fluids during offloading, thereby reducing the risk of accidents or damage due to inconsistent flow conditions.

[0010] Another object of the present invention is to develop a device that is capable of allowing the user to easily select and manage offloading parameters based on the type of fluid being handled, with minimal manual intervention.

[0011] Another object of the present invention is to develop a device that is capable of automatically detecting the type and characteristics of the fluid being offloaded in view of ensuring that the correct offloading parameters, such as flow rate and turbulence levels, are applied based on the fluid's properties.

[0012] Another object of the present invention is to develop a device that is capable of enhancing safety by preventing errors in fluid handling such as incorrect flow rates or connections by real-time monitoring.

[0013] Another object of the present invention is to develop a device that is capable of providing real-time guidance to users via visual projections for helping them make correct connections for offloading and ensuring accurate engagements.

[0014] Yet another object of the present invention is to develop a device that is capable of adjusting flow conditions based on continuous monitoring of the fluid for ensuring that the offloading process maintains optimal flow rates and minimizes turbulence for each specific fluid type.

[0015] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.

SUMMARY OF THE INVENTION

[0016] The present invention relates to industrial fluid offloading management device for managing offloading settings customized to different fluid types along with automated fluid detection to adjust parameters like flow rate and turbulence without requiring manual input from users.

[0017] According to an embodiment of the present invention, an industrial fluid offloading management device comprising a cuboidal body positioned near the transport container, with multiple inlets and outlets to connect pipes and conduits. These inlets and outlets are linked through L-shaped hollow members, each configured with a different unit of different internal shape such as conical, elliptical, or parabolic to control the flow rate and turbulence of the liquid. The device is equipped with a computing unit and a user-interface that allows operators to input commands regarding the fluid type to be offloaded. A microcontroller processes these commands and determines the appropriate member shape and the correct inlet and outlet connections based on the fluid’s characteristics. A holographic projection unit to guide the user in making the right connections, with laser acuity sensors to detect the diameter of the pipes and conduits. Motorized iris lids secure the connections by adjusting to the pipe and conduit sizes. Multiple spectroscopic sensors within the hollow members identify the liquid’s type, and flow sensors monitor its rate. If there is a discrepancy between the detected and desired flow rate, secondary iris lids adjust to maintain the correct flow. The device is powered by an integrated battery for ensuring operation of all electrical and electronic components.

[0018] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of an industrial fluid offloading management device.

DETAILED DESCRIPTION OF THE INVENTION

[0020] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.

[0021] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.

[0022] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.

[0023] The present invention relates to an industrial fluid offloading management device for providing visual feedback to guide users in making proper connections for offloading in view of ensuring accurate setup and improving operational oversight and flexibility for offloading the industrial fluid in a secured manner.

[0024] Referring to Figure 1, an isometric view of industrial fluid offloading management device is illustrated, comprising a cuboidal body 101 positioned on a ground surface, plurality of inlets 102 are carved on top portion of the body 101, plurality of outlets 103 are carved on side wall of the body 101, plurality of L-shaped hollow members 104 connected between the inlets 102 and outlets 103, each configured with a baffle 109 of different shape, a holographic projection unit 105 mounted on the body 101, a primary motorized iris lid 106 embedded in each of the inlets 102 and outlets 103, a plurality of spectroscopic sensors 107 arranged within each of the members 104, a secondary iris lid 108 embedded within each of the members 104.

[0025] The device disclosed herein includes a cuboidal body 101 that is positioned on the ground surface near a transport container filled with an industrial fluid. The shape of the cuboidal body 101 ensure stability, easy access for users, and optimal positioning relative to the transport container and the fluid offloading operation. The body 101 is developed to withstand the physical stresses associated with industrial fluid transfer processes and is made from durable, corrosion-resistant materials to ensure longevity and safety, particularly in environments where industrial fluids which include but not limited to chemicals, oils, or gases, are handled. The placement of the cuboidal body 101 near the transport container allows for efficient fluid offloading without requiring excessive movement of the transfer lines or pipes, thereby minimizing the risk of spillage or accidents.

[0026] On the top portion of the cuboidal body 101, multiple inlets 102 are carved, each developed to accommodate a pipe that connects the transport container filled with the industrial fluid. These inlets 102 serve as the entry points through which the fluid is transferred from the container into the offloading area. The inlets 102 are positioned a manner to ensure proper alignment with the pipes connected to the transport container for enabling easy and secure engagement by the user. The inlets 102 ensure a tight seal when the pipes are connected for preventing leaks and spills during the offloading process. The number of inlets 102 vary depending on the specific requirements of the offloading operation, as different pipes have needed for various types of fluids or fluid characteristics such as viscosity, temperature, or pressure.

[0027] On the side wall of the cuboidal body 101, multiple outlets 103 are carved to facilitate the engagement of conduits that connect to the storage unit of the industrial facility. These outlets 103 are similarly developed to provide secure connections for the conduits in view of allowing for a controlled transfer of the fluid from the cuboidal body 101 into the storage tanks. Similar to the inlets 102, the outlets 103 are developed for precise engagement with the conduits to ensure a leak-proof and stable connection. The outlets 103 are configured to handle different sizes of conduits to fit specific requirements for various fluids, depending on the operational needs. The configuration of the outlets 103 is crucial to ensuring that the offloading process is efficient and that the fluid flows smoothly into the storage unit without any disruptions or blockages.

[0028] Multiple L-shaped hollow members 104 are connected between the inlets 102 and outlets 103 for regulating the flow characteristics of the industrial fluid as it is transferred from the transport container to the storage unit. These hollow members 104 are developed to optimize the movement of liquids based on their unique physical properties and the operational requirements of the offloading process. The L-shaped configuration of these members 104 efficiently guide the fluid from the inlet 102 to the outlet 103 for ensuring that the fluid flows in a controlled and directed manner toward the storage facility. The shape of these members 104 and the internal profiles are customized to adjust the turbulence, flow rate, and velocity of the liquid as it moves through the body 101 for addressing different types of fluids that are offloaded under varying conditions.

[0029] Each of these L-shaped hollow members 104 is fitted with a baffle 109 of different shape which is carefully selected based on the type of liquid being transported and the desired flow characteristics for that specific liquid. These baffle 109 serve to alter the nature of the liquid's flow in terms of speed, turbulence, and pressure for ensuring that the fluid offloading process is carried out safely, efficiently, and without the risk of accidents. The three main shapes incorporated in these baffle 109 are conical, elliptical, and parabolic, each optimized for particular flow conditions:

[0030] 1st Condition: For liquids that need to be offloaded at a high flow rate, such as large volumes of water or thin, low-viscosity liquids, the baffle 109 within the hollow member adopts a conical shape. The conical shape tapers from a wide opening at the inlet 102to a narrower exit towards the outlet 103 for effectively accelerating the fluid as it moves through the member. This helps maintain a consistent high flow rate by reducing resistance and preventing any constrictions that cause pressure buildup or disruption in the flow. The gradual narrowing of the conduit assists in maintaining a stable and rapid flow for minimizing any sudden changes in pressure or velocity, which cause turbulence or spillover at the outlet. The conical configuration is ideal for high-flow fluids where maintaining a consistent and high-speed transfer is necessary for efficiency.

[0031] 2nd Condition: For low flow rate liquids, such as highly viscous or dense fluids like oils or certain chemicals, the baffle 109 features the elliptical shape. The elliptical profile helps control the flow by providing a more stable and even flow channel that resists blockages or slowdowns. Liquids that are viscous or prone to resistance to flow benefit from this shape because it reduces the overall pressure drop and assists in regulating the flow speed. Unlike the conical shape, the elliptical design does not accelerate the fluid but instead maintains a slower and steady flow for ensuring that the liquid is offloaded at the desired low rate without causing over-pressurization in the device. This shape ensures that the liquid is transported in a controlled and deliberate manner in view of allowing for precise and safe offloading even with thicker or more sensitive liquids.

[0032] 3rd Condition: On the other hand, the parabolic shape is used for fluids that require minimal turbulence during the offloading process. This shape is particularly useful for delicate or reactive liquids, such as certain chemicals or mixtures that degrade or become hazardous if subjected to sudden pressure changes or agitation. The parabolic profile smooths the flow by gradually curving the liquid's path and allowing it to move without abrupt changes in velocity or direction. This configuration minimizes the formation of vortices and other turbulent flow patterns which lead to uneven distribution, splashing, or even accidents due to fluid instability. By reducing turbulence, the parabolic shape ensures that the liquid is offloaded smoothly and steadily for maintaining its integrity and preventing any undesirable reactions that occur with rapid or turbulent movement. In an embodiment, there can be several shapes possible for regulating the flow of different type of fluids and the same can be designed and implemented in the present invention as per the requirement.

[0033] Together, these baffle 109 within the L-shaped hollow members 104 serve as flow control mechanisms that optimize the transport of fluids based on their specific properties. The turbulence and flow rate control provided by these different shapes is important in preventing accidents such as fluid surges, pressure buildup, or spillage. Abrupt turbulence and irregular flow rates lead to hazardous situations especially with reactive or pressurized fluids. For example, high-speed turbulent flows cause damage to the storage tanks, lead to leaks, or even result in catastrophic failures if the pressure becomes too high. The careful configuration of these hollow members 104 with customized shapes aids in reducing risks and ensuring that the fluid is transferred efficiently and safely to the storage unit, without any sudden disruptions or dangerous fluctuations in pressure or velocity.

[0034] A user-interface inbuilt in a computing unit aids in providing the interface through which users interact with the device and manage the offloading process. The interface allows users to input commands that dictate the specifics of the fluid transfer operation, such as selecting the type of fluid to be offloaded, adjusting flow parameters, or activating safety measures. By enabling intuitive, real-time control, the user-interface makes it possible for users to optimize the offloading process based on the nature of the fluid and the conditions in the device without requiring complex manual interventions.

[0035] The computing unit processes the input commands from the user-interface and makes necessary decisions for the device's operation. The computing unit is developed to handle the control logic needed to process commands, monitor device conditions, and adjust the various components accordingly. Upon receiving input from the user, the computing unit sends instructions to an inbuilt microcontroller which acts as the central processing unit for executing the offloading process. The microcontroller is responsible for carrying out the necessary operations based on the user's commands, such as selecting the appropriate L-shaped hollow member for fluid flow control and determining the correct inlets 102 and outlets 103 for connecting pipes and conduits.

[0036] Based on the fluid type selected by the user, the microcontroller uses pre-fed protocols to determine the most suitable member conical, elliptical, or parabolic to ensure the optimal flow rate and turbulence control for that particular fluid. For example, if the user specifies that a high-flow liquid like water is offloaded, the microcontroller select the conical baffle 109 for fast, uninterrupted flow, while for a viscous liquid like oil, the microcontroller choose the elliptical baffle 109 to manage slower, steadier flow. The microcontroller decides which inlets 102 and outlets 103 are to be engaged based on the fluid’s characteristics and the required offloading configuration.

[0037] To facilitate communication between the computing unit and the microcontroller, the body 101 is equipped with a wireless communication module. This module allows the microcontroller and the computing unit to exchange information over distances which eliminates the need for physical cables and enabling remote operation and monitoring. The wireless link ensures that the offloading process is managed from a distance, adding convenience and safety to the device. The communication protocols include but not limited to Wi-Fi (Wireless Fidelity), Bluetooth, and GSM (Global Device for Mobile Communication) each offering different advantages depending on the operating environment.

[0038] The Wi-Fi module provides high-speed, reliable wireless communication making this ideal for environments where the device needs to be connected to a local network or integrated with other devices. Wi-Fi allows users to control the device remotely or access the device via mobile apps for ensuring real-time updates on the status of the offloading process. The range and bandwidth of Wi-Fi make this a powerful choice for large industrial facilities with network infrastructure where multiple devices need to communicate simultaneously.

[0039] The Bluetooth module is developed for short-range communication in view of offering a more energy-efficient solution for smaller facilities or situations where the operator is working in close proximity to the device. Bluetooth allows for quick, low-latency communication between the computing unit and the microcontroller which is particularly useful in environments where a direct line of sight or limited range is necessary. Bluetooth is also used for simple and direct control from mobile devices or handheld units in view of offering flexibility in managing the device from a localized point.

[0040] On the other hand, the GSM (Global System for Mobile communication) module is particularly beneficial in remote or outdoor environments where traditional internet access via Wi-Fi are not available. Using cellular network technology, the GSM module enables the microcontroller to communicate with the computing unit over mobile networks for allowing the offloading device to be controlled and monitored remotely, even in areas lacking Wi-Fi infrastructure. This is ideal for applications in remote industrial sites, such as offshore oil rigs or rural chemical storage facilities where access to the internet is limited but mobile connectivity is available.

[0041] A holographic projection unit 105 is mounted on the body 101 to enhance user interaction and guide the user through the offloading process with ease. The projection unit 105 is controlled by the microcontroller which coordinates its operation to display visual instructions in the form of holograms. The holographic projection unit 105 provide real-time, three-dimensional guidance to the user for helping them accurately engage the pipes and conduits with the correct inlets 102 and outlets 103. This is particularly beneficial in complex industrial environments where offloading operations need to be performed quickly, safely, and without error.

[0042] The hologram projected by the projection unit 105 acts as a virtual guide indicating precisely where and how the user connects the pipe and conduit. This visual cue ensures that the user identify the correct inlet 102 and outlet 103 and position the corresponding pipe and conduit in the right orientation for preventing misalignment or improper connections that lead to leaks, spills, or device failures. The hologram adjust based on the real-time interaction with the device changing its visual prompts as the user progresses through the offloading process.

[0043] To ensure the accuracy of the holographic guidance, the body 101 incorporates a laser acuity sensor at each of the inlets 102 and outlets 103 for detecting the diameter of the pipe or conduit being connected to the device. By precisely measuring the diameter of the pipe, the laser acuity sensors enable the device to verify whether the pipe being used matches the required specifications for the given inlet 102 and outlet. This is important because pipes and conduits come in a variety of sizes, and it is important to ensure that the correct pipe size is used to maintain proper flow rates, avoid leaks, and prevent physical damage to the device. The laser sensors provide real-time feedback on the dimensions of the pipe in view of ensuring that the pipe is properly sized for the inlet 102 or outlet, and preventing errors caused by mismatched connections.

[0044] Once the diameter of the pipe has been detected by the laser acuity sensor, the microcontroller processes this data and determines whether the connection is suitable. If the pipe's diameter matches the required specifications, the device confirms the connection. If there is a mismatch, however, the microcontroller takes further corrective actions to ensure that the pipe is securely connected and sealed properly. Herein, a primary motorized iris lid 106 is embedded within each of the inlets 102 and outlets 103 that close around the pipe or conduit for creating a tight and secure seal to prevent any leakage during the fluid offloading process.

[0045] The primary motorized iris lid 106 is actuated by the microcontroller based on the diameter information from the laser sensor. If the pipe matches the required dimensions, the microcontroller commands the primary iris lid 106 to close around the pipe, securing it in place. The motorized action of the primary iris lid 106 ensures that the pipe is held firmly without the need for manual effort for providing a secure connection without the risk of accidental disengagement or leaks. The motorized nature of the iris lid 106 means that this quickly adjust to different pipe sizes within a specified range in view of allowing for greater flexibility in the types of pipes that are used with the body 101. The closing action of the iris lid 106 is smooth and precise for ensuring that the connection is both tight and safe.

[0046] In the case where the detected pipe diameter does not match the required specifications for the inlet 102 or outlet, the microcontroller prevents the iris lid 106 from closing. This ensures that the user is immediately alerted to the issue, allowing them to correct the situation before proceeding. The holographic projection unit 105 adjust its visual instructions to guide the user to select the correct pipe size or reconfigure the connections in view of providing an additional layer of error prevention.

[0047] Multiple spectroscopic sensors 107 are integrated into each of the members 104 near the inlet 102 for identifying the type of liquid added to the body 101. These sensors are developed to perform real-time chemical analysis of the incoming fluid by measuring its unique spectral characteristics which are influenced by the molecular composition of the liquid. Different liquids, such as water, oils, chemicals, or solvents, each have distinct spectroscopic signatures specific wavelengths of light absorbed, emitted, or reflected by the molecules of the liquid. The spectroscopic sensors 107 detect these signatures by emitting light at certain wavelengths and analyzing the response, which vary based on the properties of the liquid.

[0048] The spectroscopic sensors 107 quickly and accurately determine the type of fluid being offloaded in view of allowing the device to adapt to the characteristics of the liquid. This is particularly important because various types of fluids have different flow properties, viscosities, and chemical compositions, which directly influence the flow rate, turbulence, and the appropriate handling method for safe offloading. For example, water is offloaded at a much higher flow rate than a viscous oil or an abrasive chemical. By identifying the liquid type in real time, the device customizes the offloading process to match the specific requirements of the fluid in view of ensuring optimal performance and preventing issues such as clogging, spills, or improper transfer.

[0049] Upon detecting the type of liquid, the spectroscopic sensors 107 relay this information to the microcontroller which processes the data and determines the appropriate flow rate to be maintained during the offloading process. The flow rate ensures the safe and efficient transfer of fluids. If the liquid is thin and fast-flowing, like water, the device need to accommodate a high flow rate, whereas for more viscous liquids, such as oils or glycerin, the flow rate is lower to prevent device strain and ensure controlled offloading. By adjusting the flow rate to match the liquid’s properties, the device not only optimizes the speed and safety of the offloading process but also ensures that the fluid is moved without excessive turbulence which lead to accidents or inefficiencies.

[0050] To maintain the appropriate flow rate, the microcontroller activates a flow sensor located within each of the hollow members 104 connected between the inlets 102 and outlets 103. The flow sensor continuously monitors the actual flow rate of the liquid as this moves through the device. These sensors work by measuring parameters such as the velocity or volume of the fluid passing through the pipe and detecting variations in flow and converting these measurements into data that is analyzed in real time. If the device detects that the actual flow rate differs from the calculated or required flow rate, it sends feedback to the microcontroller.

[0051] The microcontroller which is continuously processing data from both the spectroscopic and flow sensors, uses this information to make necessary adjustments. If the flow rate is too high or too low, the microcontroller activate corrective actions to maintain a consistent and safe flow rate that aligns with the liquid type being offloaded for optimizing device performance and preventing damage to the fluid transport device or potential safety hazards such as spills, overflows, or pressure build-ups.

[0052] For example, if the spectroscopic sensors 107 detect that a viscous fluid such as oil is being offloaded, the microcontroller set a lower flow rate target and adjust the device accordingly. If the flow sensor detects that the flow rate is too high for a liquid of that viscosity, the device take corrective measures, such as slowing down the pump or adjusting the flow control unit to bring the flow rate in line with the desired value. On the other hand, if a more fluid liquid, such as water, is detected, the device is set to handle a higher flow rate, and the flow sensor continuously monitor to ensure that the liquid is moving at the correct speed.

[0053] A secondary iris lid 108 is embedded within each of the members 104 for maintaining precise control over the flow rate of the liquid being transferred from the transport container to the storage unit. The secondary iris lid 108 is developed to act as a dynamic flow control valve for automatically adjusting to regulate the flow of liquid when discrepancies arise between the detected flow rate and the determined flow rate that is calculated based on the type of liquid being offloaded.

[0054] When the liquid is being transferred through the body 101, the flow sensors continuously monitor the rate at which the fluid is flowing. These sensors provide real-time data to the microcontroller which, based on the fluid’s type as identified by the spectroscopic sensors 107, calculates the appropriate flow rate that is to be maintained for optimal offloading. For example, a high-viscosity liquid like oil require a slower flow rate compared to a low-viscosity fluid like water. The device aims to ensure that the flow rate does not exceed the optimal parameters set for the liquid type in order to prevent excessive turbulence, leakage, or even damage to the infrastructure.

[0055] However, in some cases, discrepancies arise between the desired flow rate and the actual flow rate detected by the flow sensors. This mismatch occur due to various factors, such as changes in pressure, inconsistent pump speed, variations in fluid viscosity during the offloading process, or even mechanical issues within the device. If the detected flow rate exceeds or falls short of the determined flow rate, this lead to issues such as inadequate fluid transfer, pump strain, or, in the worst case, safety hazards like spills, excessive pressure buildup, or damage to pipes and conduits.

[0056] The secondary iris lid 108 is developed to respond automatically to the microcontroller’s instructions for adjusting the flow rate by constricting or expanding the opening through which the fluid passes. The lid’s opening and closing are controlled based on the flow rate feedback from the flow sensors which help to regulate the amount of liquid flowing through the device to ensure that it remains within the pre-established limits. When the microcontroller receives data from the flow sensors indicating that the detected flow rate is either too high or too low compared to the target flow rate, it triggers the activation of the secondary iris lid 108.

[0057] If the detected flow rate is too high which means that the liquid is flowing faster than the determined rate for the given fluid type the microcontroller send a signal to the secondary iris lid 108 to close partially or fully. By reducing the diameter of the opening, the secondary iris lid 108 effectively restricts the flow of the liquid, decreasing its velocity and bringing it back within the desired flow range. This reduction in flow helps to prevent excessive turbulence which lead to operational inefficiencies, damage to the equipment, or even spills.

[0058] Conversely, if the detected flow rate is too low which indicates that the liquid is flowing more slowly than intended, the microcontroller ill activate the secondary iris lid 108 to open slightly for allowing more liquid to pass through the device. This increases the flow rate for helping to bring it up to the target value, ensuring the offloading process is completed within the desired timeframe.

[0059] By regulating the flow rate with the secondary iris lid 108, the device also reduces the risk of several potential problems:

• Pressure Buildup: If the flow rate exceeds the safe limit, this cause pressure to build up within the pipes or storage tanks which leads to mechanical failures or leaks. The iris lid 108 helps to prevent this by constricting the flow if it becomes too high, maintaining a steady pressure level.

• Spillage or Overflow: In industrial environments, spilling or overfilling storage units with liquid is costly and dangerous. By maintaining a controlled flow rate, the secondary iris lid 108 prevents overfilling and minimizes the risk of spillage during the offloading process.

• Turbulence: High flow rates generate turbulence which damage both the fluid being transported in case of sensitive liquids and the infrastructure. The iris lid 108 helps to smooth the flow by adjusting the flow rate and maintaining stability in the device.

• Wear and Tear on Equipment: If the flow rate is too high, it strain pumps, valves, and conduits, leading to premature wear and tear. By automatically adjusting the flow, the device ensures that these components are not subjected to excessive stress, extending the lifespan of the equipment.

[0060] The present invention works best in the following manner, where the cuboidal body 101 positioned on the ground surface in proximity to the transport container filled with industrial fluid as disclosed in the proposed invention. The user input commands regarding the type of fluid to be offloaded through integrated user-interface and the microcontroller processes this input and determines the appropriate L-shaped hollow member, inlet, and outlet 103 to be used based on the fluid's flow characteristics. The device then activates the holographic projection unit 105, which guides the user in correctly engaging the pipe from the transport container with the suitable inlet, and the conduit to the storage unit with the appropriate outlet. Laser acuity sensors at each inlet 102 and outlet 103 measure the diameter of the pipe and conduit, and based on these measurements, the motorized iris lid 108 adjusts to secure the connections. spectroscopic sensors 107 in the members 104 near the inlets 102 detect the type of liquid being offloaded. The microcontroller uses this information to calculate the optimal flow rate. The flow sensor monitors the actual flow rate of the liquid, and if discrepancies are detected, the secondary iris lid 108 is adjusted to regulate the flow and maintain the predetermined rate.

[0061] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) An industrial fluid offloading management device, comprising:

i) a cuboidal body 101 positioned on a ground surface in proximity to a transport container filled with an industrial fluid, wherein plurality of inlets 102 are carved on top portion of said body 101 for allowing a user to engage a pipe connected with said container, wherein plurality of outlets 103 are carved on side wall of said body 101 for allowing said user to engage one or more conduits connected with a storage unit of said industry;
ii) plurality of L-shaped hollow members 104 connected between said inlets 102 and outlets 103, each configured with a baffle 109 of different shape, wherein said baffle 109 alters turbulence and flow rate of said liquid flowing towards said storage unit in view of preventing any chances of accidents due to abrupt turbulence and flow rate of said liquids;
iii) a user-interface inbuilt in a computing unit wirelessly associated with said device for enabling said user to give input commands regarding category of fluid to be offloaded, wherein a microcontroller wirelessly linked with said computing unit processes said input commands and determines one of said members 104 to be utilized and one of said inlets 102 and outlets 103 to be connected with said pipe;
iv) a holographic projection unit 105 mounted on said body 101 that is actuated by said microcontroller for projecting a hologram to guide said user in engaging said pipe and conduit with suitable inlet 102 and outlets 103, respectively, wherein a laser acuity sensor is arranged with each of said inlets 102 and outlets 103 for detecting diameter of said pipe and conduit, in accordance to which said microcontroller actuates a primary motorized iris lid 106 embedded in each of said inlets 102 and outlets 103 to close for securing said pipe and conduit;
v) a plurality of spectroscopic sensors 107 arranged within each of said members 104 near said inlet 102 for detecting type of liquid being added, in accordance to which said microcontroller determines a flow rate of said liquid to be maintained, wherein said microcontroller activates a flow sensor arranged within each of said members 104 for detecting flow rate of said liquid; and
vi) a secondary iris lid 108 embedded within each of said members 104, wherein in case said detected flow rate mismatches said determined flow rate, said microcontroller actuates said iris lid 108 embedded in said determined member to open/close for maintaining said determined flow rate for offloading said liquid.

2) The device as claimed in claim 1, wherein different shapes of said baffle 109 includes conical shape for liquids to be transported at high flow rate, elliptical shape for liquids that are to be offloaded at low flow rate, and parabolic shape for liquid to be offloaded with minimal turbulence.

3) The device as claimed in claim 1, wherein said microcontroller is wirelessly linked with said computing unit via a communication module which includes, but not limited to Wi-Fi (Wireless Fidelity) module, Bluetooth module, GSM (Global System for Mobile Communication) module.

4) The device as claimed in claim 1, wherein a battery is associated with said device for supplying power to electrical and electronically operated components associated with said device.

Documents

Application Documents

# Name Date
1 202421094481-STATEMENT OF UNDERTAKING (FORM 3) [01-12-2024(online)].pdf 2024-12-01
2 202421094481-REQUEST FOR EXAMINATION (FORM-18) [01-12-2024(online)].pdf 2024-12-01
3 202421094481-REQUEST FOR EARLY PUBLICATION(FORM-9) [01-12-2024(online)].pdf 2024-12-01
4 202421094481-POWER OF AUTHORITY [01-12-2024(online)].pdf 2024-12-01
5 202421094481-FORM-9 [01-12-2024(online)].pdf 2024-12-01
6 202421094481-FORM FOR SMALL ENTITY(FORM-28) [01-12-2024(online)].pdf 2024-12-01
7 202421094481-FORM 18 [01-12-2024(online)].pdf 2024-12-01
8 202421094481-FORM 1 [01-12-2024(online)].pdf 2024-12-01
9 202421094481-FIGURE OF ABSTRACT [01-12-2024(online)].pdf 2024-12-01
10 202421094481-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [01-12-2024(online)].pdf 2024-12-01
11 202421094481-EVIDENCE FOR REGISTRATION UNDER SSI [01-12-2024(online)].pdf 2024-12-01
12 202421094481-EDUCATIONAL INSTITUTION(S) [01-12-2024(online)].pdf 2024-12-01
13 202421094481-DRAWINGS [01-12-2024(online)].pdf 2024-12-01
14 202421094481-DECLARATION OF INVENTORSHIP (FORM 5) [01-12-2024(online)].pdf 2024-12-01
15 202421094481-COMPLETE SPECIFICATION [01-12-2024(online)].pdf 2024-12-01
16 Abstract.jpg 2024-12-27
17 202421094481-FORM-26 [03-06-2025(online)].pdf 2025-06-03