Abstract: An industrial wastewater treatment device comprises of housing 101 having a tank 102 receives wastewater via first suction unit 103 and via computing unit user provides input to treat water, a telescopic link 108 extends and immerse a second suction unit 107 in tank 102 to extract solid waste deposited on bottom, an artificial intelligence based imaging unit in sync with spectrophotometer detects type of pollutants present in water, accordingly flow control valves and pumps transfer water from tank 102 to treatments chambers 110 where pollutant vanishing material are poured from containers 109 and mixed with water by a motorized agitator 113, for allowing chemicals to neutralize pollutants and further water is passed through a filtration vessel 115 for purifying water more and at last water is transferred to receptacle 116 where water is ready to be reused for industrial purposes.
Description:FIELD OF THE INVENTION
[0001] The present invention relates to an industrial wastewater treatment device that aims to purify wastewater of industries by removing contaminants like sediments, solids, and microorganisms, ensuring safe use in production processes, along with reducing consumption of water in industry operations and reducing by recycling the wastewater.
BACKGROUND OF THE INVENTION
[0002] The industrial wastewater often contains harmful pollutants like heavy metals, chemicals, oils, plastics, and toxic substances, which poses significant environmental risks. When untreated or improperly treated wastewater enters into natural waterbodies then pollute water bodies, harming aquatic life and disrupting ecosystems. The discharge of such wastewater leads to the contamination of drinking water sources, affecting both human health and wildlife. Additionally, chemicals in the wastewater degrades soil quality, making it unsuitable for agriculture. The environmental impact of industrial wastewater is far-reaching, contributing to water scarcity, loss of biodiversity, and long-term ecosystem damage.
[0003] Traditionally, industrial wastewater is treated through a combination of physical, chemical, and biological methods. These methods include processes like sedimentation, filtration, chemical coagulation, and activated sludge treatment to remove solids, toxins, and organic matter. However, these methods have several drawbacks. The treatment process is often time-consuming, requiring long retention times for effective removal of contaminants and lead to inefficiencies in high-volume industries where continuous treatment is needed. Moreover, traditional methods often require significant manual intervention for monitoring and adjusting chemical dosages, managing sludge, and ensuring proper operation of equipment. This reliance on manual labor increases the risk of human error, delays in treatment, and inconsistent water quality. Additionally, traditional methods may not effectively treats pollutants, such as pharmaceuticals, making less adaptable to the changing needs of industries and environmental regulations.
[0004] CN108623096A relates to a kind for the treatment of process of high-concentration difficult-degradation organic sewage, treatment sewage successively by first order charcoal adsorption treatment area, preceding catalytic ozonation, MBBR biochemical treatments, second level charcoal adsorption treatment area, after catalytic ozonation, third level charcoal adsorption treatment area;First order charcoal adsorption treatment area, second level charcoal adsorption treatment area and third level charcoal adsorption treatment area include activated carbon adsorption area, the activated carbon of third level charcoal adsorption treatment area discharge is back to the activated carbon adsorption area in first order charcoal adsorption treatment area and/or second level charcoal adsorption treatment area, and the after-odour oxygen in preceding catalytic ozonation and rear catalytic ozonation is used for the activated carbon adsorption area in first order charcoal adsorption treatment area.Using process above treated sewage, sewage treating efficiency can be greatly improved, reduce cost, process stabilizing.
[0005] JP2008307494A provide a sewage treating method and a sewage treatment apparatus preventing water pollution in water discharge destination by removing ammonia nitrogen in treated water, even in case of exceeding a design flow-in amount by a flow-in amount of sewage to be treated due to water increase in rainy weather.
SOLUTION: The sewage treatment apparatus is provided with: a biological treatment tank 20 having an oxygen-free tank 21 having an aeration apparatus 21b and an aerobic tank 22; a final sedimentation tank 30 separating water to be treated after biological treatment into liquid and solid matter; and a control device 50 composed so as not to operate the aeration apparatus 21b set in the oxygen-free tank 21 when the flow-in amount of the water to be treated to the biological treatment tank 20 is a given amount or less, and to operate the aeration apparatus 21b set in the oxygen-free tank 21 when the flow-in amount of the water to be treated to the biological-treatment tank 20 exceeds a given amount, to thereby treat sewage.
[0006] Conventionally, many devices have been developed that are being used nowadays for treating the wastewater but often require significant manual intervention for monitoring and adjusting chemical dosages, managing sludge, and ensuring proper operation of equipment and also the above mentioned methods cover larger space area to install as well as requires long retention times for effective removal of contaminants and lead to inefficiencies in high-volume industries where continuous treatment is needed. The above mentioned methods do not provide real time feedback such as temperature, pH, and the level of pollutant vanishing material to the concerned person to allow for immediate adjustments.
[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that is capable of purifying wastewater of industries by removing contaminants like sediments, solids, and microorganisms at various stages, ensuring safe use in production processes. The device is also capable of providing real time feedback such as temperature, pH, and the level of pollutant vanishing material to the concerned person that allows for immediate adjustments to be made to the treatment process, ensuring that water quality remains optimal and consistent and also enables better decision-making.
OBJECTS OF THE INVENTION
[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.
[0009] An object of the present invention is to develop a device that is capable of removing contaminants such as sediments, suspended solids, organic matter, heavy metals, and microorganisms from industrial water, ensuring clean and safe water for use in production processes.
[0010] Another object of the present invention is to develop a device that is capable of treating and recycling wastewater, minimizing water consumption and reducing the environmental impact of industrial operations by reusing treated water in processes like cooling, washing, or even within the manufacturing cycle.
[0011] Another object of the present invention is to develop a device that is capable of ensuring that treated water meets water quality standards and environmental regulations, helping industries avoid penalties and support sustainable practices.
[0012] Yet another object of the present invention is to develop a device that minimizes the need of human interventions in operation and inspection during water treatment, minimizing the chance of health hazards due to contaminants and odors while working in such conditions.
[0013] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.
SUMMARY OF THE INVENTION
[0014] The present invention relates to an industrial wastewater treatment device that has capability to reduce water consumption in industry operation and also reduce environmental impact of industry wastewater, by eliminating contaminants such as sediments, solids, and microorganisms, from the water coming from drainage of the industries. The device requires minimal human intervention throughout water treatment process.
[0015] According to an embodiment of the present invention, an industrial wastewater treatment device comprises of a cuboidal housing embodies a storage tank that is connected with outlet of industrial water affected with pollutant for treatment, a first suction unit is configured with an inlet port associated with the tank for suctioning of industrial wastewater into the tank, a computing unit is wirelessly associated with the device for allowing a user to access an user interface module installed on the computing unit to feed command to actuate a spectrophotometer installed in the tank that works in synchronisation with an artificial intelligence-based imaging unit installed in the housing for detecting a type of pollutant in the wastewater to enable the device to evaluate specific material to be added into the wastewater to neutralise the pollutant as per a level of purification required, a database device storing information regarding pollutant vanishing material for each type of pollutant and accordingly suggestions are sent to computing unit for allowing the user to opt whether to proceed or not, a dual axis lead screw mechanism installed with an upper inner surface of the housing above the tank and provided with a second suction unit that is positioned at bottom of tank by telescopic link to extract and remove pollutants deposited at a bottom surface of the tank, as detected by an ultrasonic sensor embedded in the second suction unit, a plurality of containers installed in the housing for storing pollutant pollutant vanishing material to be added into the industrial water for treatment of the wastewater, a plurality of treatment chambers connected with each of the containers by means of conduits for transferring the pollutant vanishing material into the chambers then partially purified wastewater is received in chambers from the tank via a connecting pipe.
[0016] According to another embodiment of the present invention, the proposed device further comprises of a motorized agitator provided in chambers for mixing of the material with the wastewater for efficient neutralisation of the pollutant, a peltier unit integrated in each of the chambers that generates heating/cooling effect in accordance to user-specified temperature range for maintaining a temperature of the wastewater being treated in the chamber for an optimum reaction between the material and the pollutant in the wastewater for neutralisation, a temperature sensor embedded in the chamber for monitoring temperature of the wastewater and accordingly working of the Peltier unit is regulated, an aeration unit installed in each of the chambers for dissolving oxygen into the wastewater after treatment of water into chambers, the water is transferred into a filtration vessel configuring plurality of filtration layers such as including sediment filters, carbon filter, ultrafiltration membrane and a UV (ultraviolet)disposed in the housing, via an inlet of the vessel for filtering water and the filtered water is stored in a storage receptacle installed adjacent to the vessel, a level sensor embedded in each of the containers to detect a level of the material in the container an in case of receding of the level beyond threshold range, a notification is sent to computing unit regarding replenishing the chamber, a pH sensor embedded in each of the chambers detects a pH of the wastewater and the fetched information unit is sent to the computing unit.
[0017] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of an industrial wastewater treatment device.
DETAILED DESCRIPTION OF THE INVENTION
[0019] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.
[0020] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.
[0021] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.
[0022] The present invention relates to an industrial wastewater treatment device that facilitates industries in easy treatment of wastewater containing impurities like sediments, particles, and microbes from the water, thereby lowering the the amount of water used in industry operations as well as reduces the environmental effect of industry wastewater on natural waterbodies. Throughout the water purification process, the device requires very little human intervention.
[0023] Referring to Figure 1, an isometric view of an industrial wastewater treatment device is illustrated, comprising a cuboidal housing 101 having a storage tank 102, a first suction unit 103 is configured with an inlet port 104 associated with the tank 102, an artificial intelligence-based imaging unit 105 installed in the housing 101, a dual axis lead screw mechanism 106 installed with an upper inner surface of the housing 101 above the tank 102, having a second suction unit 107 downwardly mounted with the lead screw mechanism 106 by means of telescopic link 108, a plurality of containers 109 installed in the housing 101, a plurality of treatment chambers 110 connected with each of the containers 109 by means of conduits 111, a connecting pipe 112 attached between tank 102 and each chambers 110, a motorized agitator 113 arranged in each chamber 110, an aeration unit 114 installed in each of the chambers 110, a filtration vessel 115 disposed in the housing 101, and a storage receptacle 116 within the housing 101.
[0024] The device developed herein features a cuboidal housing 101 positioned over a flat and fixed surface. The housing 101 is developed a protective exterior of the device and the components associated with the device are mounted in and over the housing 101. The housing 101 is preferably made up of water resistant materials that resists moisture, light rain, or splashes without being damaged and corroded. Along with housing 101, the components associated with the device needs to be made of water resistant material as prolonged immersion in water cause them to absorb moisture or lose their protective properties. The housing 101 is provided with an inlet port 104 that a concerned person needs to connect with outlet of industrial water pipeline, containing pollutants, for receiving the water to be treated into the storage tank 102.
[0025] The housing 101 is integrated with a microcontroller that acts as the central control unit in the device and responsible for executing the pre-programmed instructions, and controls outputs. The microcontroller enables automation, real-time responses, and communication between different components of the device.
[0026] The device is wirelessly associated with a computing unit of the concerned person to enable the person to access a user interface module inbuilt in the computing unit, for providing input to the device regarding treatment of water received in the tank 102.
[0027] The computing unit is wirelessly associated with the device, enabling remote control and communication, wherein computing unit is linked wirelessly with the microcontroller via a communication module that includes, but not limited to Wi-Fi (Wireless Fidelity) module, Bluetooth module, GSM (Global System for Mobile Communication) module. The user interface module that has been inbuilt in the computing unit, serves as a bridge between the user and the microcontroller, allowing for a user-friendly way to input commands regarding the treatment of the plant. The user interface module presents information and options to the user through options, sliders, or other visual images, where the user interacts by typing commands or selecting options from the user-interface module regarding proceeding, initiating or halting the treatment, and the inputted options are received to the microcontroller that accordingly initiates command for initiating the treatment process.
[0028] On getting the command, the microcontroller actuates a first suction unit 103 configured with the inlet port 104 for suctioning of industrial wastewater into the tank 102. The first suction unit 103 comprises of an inlet duct, impeller vane, outlet duct and all these components are assembled in an involute casing. The impeller vane is directly coupled with the shaft of a DC motor associated with the pump which on getting actuated by the microcontroller, enables the rotation of the impeller vane. The impeller vane designed in such a way that on rotation generates a series of vortex motions formed by the centrifugal movement of the impeller vane and this motion of the impeller vane cause creation of negative pressure within the involute casing and as a result polluted water is sucked within the involute casing continuously through the inlet duct and transferred outside through the outlet duct and then into the tank 102.
[0029] As soon as the first suction unit 103 starts transferring of the polluted water into the tank 102, the microcontroller actuates a spectrophotometer installed in the tank 102 that works in synchronisation with an artificial intelligence-based imaging unit 105, installed in the housing 101 for detecting a type of pollutant in the wastewater. The spectrophotometer operates by measuring the intensity of light absorbed by the water coming into the tank 102 from the outlet duct of the first suction unit 103, at specific wavelengths. The spectrophotometer includes a light source (often a tungsten or deuterium lamp) that on actuation emits broad-spectrum light, and a monochromator (prism or diffraction grating) to isolate narrow wavelengths of light. As light beam passes through the wastewater, the light is partially reflected and refracted that depends on the wastewater properties, particularly the concentration of specific analytes such as heavy metals, organic compounds, or nitrates, absorb light at different wavelengths. The absorbed and transmitted light correlates with the concentration of the pollutant, which is quantified using Beer-Lambert's law. The transmitted light is detected by a photodetector integrated in spectrophotometer that converts the light intensity into an electrical signal and that is sent to the microcontroller.
[0030] Simultaneously, the imaging unit 105 continuously captures the visuals of inner side of the tank 102 for locating the floating and partially immersed pollutants. The artificial intelligence-based imaging unit 105 captures multiple images of the inner surroundings of the tank 102. The imaging unit 105 consists of multiple high-resolution cameras for capturing multiple images from different angles and perspectives and providing comprehensive coverage of the tank 102. Before analysis, the captured image goes through pre-processing steps to enhance image quality which includes adjusting brightness and contrast and removing any distortions. The processed images are then sent to a processor linked with the imaging unit 105. The processor processes the captured images by means of an artificial intelligence protocol encrypted within the microcontroller. The microcontroller uses artificial intelligence protocol like Convolution Neural Network (CNN) for detecting distinctive patterns or characteristics in the image presence of pollutants such as heavy metals, organic compounds. Once potential features are detected, the microcontroller localizes them by identifying their positions within the image. This involves finding their coordinates of partially or fully floating pollutants.
[0031] The microcontroller analyses the results from the both spectrophotometer and the imaging unit 105 and detects type of pollutant in the wastewater. Post detection of the type of the pollutant, the microcontroller scrutinize a database connected with the microcontroller. The database is pre-fed with information regarding type of pollutant vanishing material required for treating specific type of waste/pollutant present in the waste water. Post scrutinizing the database, the microcontroller initiates relative command for neutralising each type of pollutants present in the water.
[0032] Post evaluation, the microcontroller directs the user interface module to display the evaluated type of pollutant vanishing material required for treatment, as a means of suggestions and the only thing the user has to do is to select options illustrated in user-interface module, either to proceed or not. In case the user opts to proceed then the microcontroller actuates a telescopic link 108 suspended from upper inner surface of the housing 101 above the tank 102, by means of a dual axis lead screw mechanism 106.
[0033] On actuation, the link 108 extends downward to immerse a second suction unit 107 that is attached with the link 108, in close to bottom of the tank 102. The extension of the link 108 is powered by a pneumatic unit associated with an air compressor, air valves, and a piston. The air compressor extracts the air from surrounding and increases the pressure of the air by reducing the volume of the air. The air compressor is comprises of two main parts including a motor and a pump. The motor powers the compressor pump which uses the energy from the motor drive to draw in atmospheric air and compress to elevated pressure. The compressed air is then sent through a discharge tube into the cylinder across the valve. The compressed air in the cylinder tends to pushes out the piston to extend which extends the link 108, resulting in immersion of the second suction unit 107, till the bottom of the tank 102.
[0034] After extending the link 108 up-to predefined height that has been pre-fed into the database in accordance to the dimension and position of tank 102, the microcontroller directs the pneumatic unit to stop further extension, followed by actuation of the second suction unit 107 that works in similar manner as of first suction unit 103, to generate negative pressure to extract the heavy pollutants deposited on bottom of the tank 102.
[0035] As soon as the microcontroller initiates the command for actuation of the second suction unit 107, the microcontroller simultaneously actuates the dual axis lead screw mechanism 106 for moving the second suction unit 107 gradually for enabling the second suction unit 107 to extract the waste deposited on the bottom. The dual-axis lead screw mechanism 106 comprises of two lead screws, each controlling movement along one axis (typically horizontal and vertical). As the lead screws rotate, they drive nuts along their threads, causing the second suction unit 107 to move smoothly in both directions. The dual-axis control allows fine-tuned positioning of the second suction unit 107, enabling the second suction unit 107 to gradually adjust its position over the bottom surface and efficiently extract waste deposited on the bottom.
[0036] The working of the second suction unit 107 is regulated by the microcontroller in accordance to the presence of the pollutants on the bottom surface as detected by an ultrasonic sensor (not shown in figure 1) embedded in the second suction unit 107. The ultrasonic sensor emits high-frequency waves in vicinity and measures the time it takes for the waves to bounce back after hitting the pollutants (if deposited over the surface) and sends the data to the microcontroller which processes the acquired data and detects the presence of the pollutants and accordingly working of the mechanism 106 and the second suction unit 107 is regulated to extract the pollutants effectively.
[0037] Further, the housing 101 embodies plurality of containers 109 each dedicated towards storage of pollutant pollutant vanishing material s whose information are already been fed into the database to be added into the industrial water for treatment of the wastewater. Also a plurality of treatment chambers 110 housed in the housing 101 and interconnected with each container 109 via conduits 111. Each chambers 110 are also connected with tank 102 by means of connecting pipe 112 and each conduits 111 and connecting pipes 112 is installed with a flow controlling valve and a dedicated pump. Post scrutinizing the database, the microcontroller evaluates the type of chamber 110 in which the wastewater is to be transferred in accordance to the detected type of pollutant, for neutralising pollutants present in the water. Post evaluation the microcontroller actuates the pump and valve of evaluated chamber 110, for transferring the water into the evaluated chamber 110.
[0038] The pump used herein is a centrifugal type pump comprises of two main parts including a motor and a propeller. The motor rotates the propeller which uses the energy from the motor drive to draw in waste water into the chamber 110, simultaneously the microcontroller actuates flow controlled valve to be opened and allow transfer of wastewater into chamber 110. The flow controlled valve comprises of a gate and a magnetic coil which is energized by the microcontroller, on energizing the magnetic coil force is generated which pushes the gate to open thus allowing the waste water in the chamber 110.
[0039] Once the wastewater gets filled in the chamber 110, the microcontroller actuates the pump and flow controlled valve of the conduits 111 connecting the container 109 having evaluated type of pollutant vanishing material s, with the chamber 110, in view of pouring evaluated type of material into the chamber 110 that has already been filled with the waste water.
[0040] Post pouring, the microcontroller actuates a motorized agitator 113 arranged in the chambers 110, for mixing of the material with the wastewater for allowing the pollutant vanishing material to neutralize the specific pollutants, wherein the partially purified wastewater is received from the tank 102 via a connecting pipe 112 and each of the chambers 110 is provided with a motorized agitator 113 for mixing of the material with the wastewater for efficient neutralisation of the pollutant.
[0041] The agitator 113 mixes utilize a motor to rotate a set of blades or paddles submerged in the water. The motor drives a shaft connected to the agitator 113, causing it to spin and create turbulence within the wastewater poured with the materials. This motion facilitates the mixing process by promoting the movement of material, ensuring uniform distribution of materials for effective neutralization of the water.
[0042] In case the user via the computing unit provides command for regulation of temperature of treatment chamber 110 or provides command regarding maintaining a specific temperature, then the microcontroller actuates a temperature sensor (not shown in figure 1) embedded in the chamber 110 to detect current temperature of the wastewater.
[0043] The temperature sensor consists a conductive sensing element. On varying the temperature, the resistance of conductive element deviates which results in fluctuation in voltage flow across the sensing element. The voltage fluctuation cause the current to flow across the sensing element is detected by the microcontroller in form of electric pulse. Further the microcontroller evaluate the amplitude of the electric pulse to determine the temperature of wastewater.
[0044] Based on the current temperature of wastewater and inputted temperature range by the user, the microcontroller actuates a Peltier unit integrated in each of the chambers 110 to generate warm/cooling effect for maintaining inputted temperature of the wastewater being treated in the chamber 110. The Peltier unit employed herein is based on the Peltier effect that stated that the cooling of one junction and the heating of the other when electric current is maintained in a circuit of material consisting of two dissimilar conductors. The Peltier effect related to production or absorption of heat at the junction of two metals on the passage of a current. Based on the user-specified temperature and current temperature of wastewater, the Peltier unit generates the heating/cooling effect in order to maintain the user-specified temperature water being treated for effective neutralization of the wastewater. For example, if the current temperature of the waste water is below specified temperature then peltier unit generates heating effect to raise temperature upto specified range and in other case if current temperature of wastewater is detected to be above specified temperature, the microcontroller directs the peltier unit to reverse its functionality to generate cooling effect to maintain temperature in specified range, for effective neutralization of the wastewater.
[0045] While water is being treated into the chamber 110, the microcontroller actuates an aeration unit 114 installed in each of the chambers 110 for dissolving oxygen into the wastewater. The aerator unit creates turbulence and increasing the surface area of water exposed to air. The aeration unit 114 comprises a nozzle connected with an oxygen cylinder, and a motorized flap coupled with a motor-driven mechanism 106. The nozzle releases oxygen into the water. When the oxygen flows through the nozzle, released as fine bubbles, increasing the surface area for oxygen absorption. The agitation forces air into the water, either by direct contact with the water's surface or by injecting fine air bubbles through a diffuser. The increased surface area from bubbles or splashing allows oxygen from the air to dissolve into the water more efficiently for allowing oxidization in view of effective neutralization.
[0046] A filter vessel 115 is installed adjacent to the chambers 110 and have multiple inlets that are connected with chambers 110 by means of pipelines. A timer module is integrated in the microcontroller for keeping track of time over water treatment process in the chambers 110 and on completion of an evaluated duration, the microcontroller actuates an electronic gate configured in the pipelines to opened and allow treated water to pass through the filter vessel 115. The filter vessel 115 comprises a plurality of filtration layers including sediment filters, carbon filter, ultrafiltration membrane and a UV (ultraviolet) that work together to progressively separate contaminants, improving the water quality. When the water is passed through the layers, the insoluble impurities present in the water are separated from the water and the filtered water is transferred into a storage receptacle 116 within the housing 101 via outlet of the vessel 115.
[0047] The sediment filters are designed to remove larger particles such as dirt, sand, silt, and rust from the water. These filters physically trap particles and debris, preventing them from entering into the receptacle 116. The next stage often includes the carbon filter, typically made of activated carbon which works through adsorption, where contaminants adhere to the surface of the carbon. The carbon filter improves the taste and odor of the water and removes harmful chemicals. The Ultrafiltration Membrane (UF) After the carbon filter, the water passes through an ultrafiltration membrane. Ultrafiltration is a membrane filtration process that uses a semi-permeable membrane with pores, small enough to remove finer particles, including bacteria, viruses, and larger organic molecules. Ultrafiltration is effective in removing contaminants that are not captured by the sediment or carbon filters, ensuring cleaner water. The final step is UV (Ultraviolet) disinfection where the water is exposed to ultraviolet light, which is highly effective at disinfecting the water by inactivating bacteria, viruses, and other pathogens. The UV light damages the DNA of microorganisms, preventing them from reproducing and making them harmless and after final step, the cleaned and treated water is transferred into the receptacle 116.
[0048] Each of the chambers 110 feature a pH sensor (not shown in figure 1) to detect a pH of the wastewater. The pH sensor comprises of an indicator electrode and reference electrode. The indictor electrode consists of a glass membrane, that is sensitive to hydrogen ion concentration of stored water and the glass electrode potential varies from sample to sample. The reference electrode is standard and has constant potential. The reference electrode does not respond to stored water. The pH meter measures and compares the potential difference between both indicator electrode and reference electrode and determine the pH level of the stored water and that is displayed on the the computing unit of the user. to
[0049] Throughout the treatment process, a level sensor (not shown in figure 1) that is embedded in each of the containers 109 continuously monitors a level of the material in the container 109. The level sensor used herein is an ultrasonic-based level sensor is also known as ultrasonic level gauge. It is a non-contact type of level sensor which monitors the level of material remaining in any container 109 and it is mounted on the top of the container 109. The ultrasonic-based level sensor comprises of an ultrasonic transducer which is emits high-frequency sound waves in downward direction towards the material surface. When the emitted ultrasonic waves encounter the material surface, get partially reflected back toward the transducer. Further, the ultrasonic level sensor measures the time of flight of waves to travel from the transducer to the material surface and back to the transducer. Further based on the time of travel of the waves, the distance between the transducer and liquid surface is measured and based on which the microcontroller monitors the level of the material remaining in the containers 109. At any instance, if the level of material in any chamber 110, recedes a threshold level, the microcontroller sends a notification regarding refilling of the containers 109, to the computing unit to notify the user regarding refilling.
[0050] The present invention works well in the following manner where the housing 101 is positioned on a flat and fixed surface and wit the tank 102 the outlet of the industry is connected in a manner that first suction unit 103 extracts the water from the outlet and transfer the wastewater in the tank 102. The user has to give input command for initiating the treatment process via the computing unit and then accordingly the microcontroller executes further operations associated in the treating process. Once the tank 102 get filled, the microcontroller actuates the telescopic link 108 to extend and immerse second suction unit 107 in tank 102 to allow the second suction unit 107 to extract the solid waste deposited on bottom. In next step, the imaging unit 105 works in sync with the spectrophotometer to detect type of pollutants present in the water and accordingly the microcontroller evaluates the pollutant vanishing material required for treating the specific types of pollutants. Based on the evaluation done by the microcontroller, the microcontroller actuates the flow control valves and pumps to transfer the water from tank 102 to a particular chamber 110 where pollutant vanishing material are poured and mixed with water by the agitator 113, for allowing the chemicals to neutralize the pollutants. In next step the neutralized water comes out of chambers 110 and passed through the filtration vessel 115 for purifying the water more and at last the water is transferred to the receptacle 116 where the water is ready to be reused for industrial purposes. During the neutralization of the wastewater in the chamber 110 the temperature sensor detects temperature of water and in case determined to be mismatching with a user-specified range, then the Peltier unit generate heating or cooling effect, decided by the microcontroller in accordance to the output of the temperature sensor, for maintaining user-specified temperature of the water for effective neutralization. When the water is being treated into the chambers 110, the aeration unit 114s dissolve oxygen into the water for effective neutralization of the pollutants. The device continuously monitors pollutant vanishing material remaining into the device and sends updates to the computing unit of the user on regular basis for preventing the shortage of the material during the treatment process. The device also monitors pH values of water and send the data to the user to enable the user to make adjustments in process for effective treatment.
[0051] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) An industrial wastewater treatment device, comprising:
i) a cuboidal housing 101 having a storage tank 102 for receiving industrial water affected with pollutant for treatment, wherein a first suction unit 103 is configured with an inlet port 104 associated with said tank 102 for suctioning of industrial wastewater into said tank 102;
ii) a user interface module configured to be installed on a computing unit to enable said computing unit to remotely connect with a microcontroller associated with said housing 101 to actuate a spectrophotometer installed in said tank 102, in synchronisation with an artificial intelligence-based imaging unit 105, integrated with a processor for recording and processing images in a vicinity of said housing 101, for detecting a type of pollutant in said wastewater to enable selection of specific material to be added into said wastewater to neutralise said pollutant as per a level of purification required;
iii) a dual axis lead screw mechanism 106 installed with an upper inner surface of said housing 101 above said tank 102, having a second suction unit 107 downwardly mounted with said lead screw mechanism 106 by means of telescopic link 108, to carry out suction and remove pollutants deposited at a bottom surface of said tank 102, as detected by an ultrasonic sensor embedded in said second suction unit 107;
iv) a plurality of containers 109 installed in said housing 101 for storing a pollutant vanishing material to be added into said industrial water for treatment of said wastewater;
v) a plurality of treatment chambers 110 connected with each of said containers 109 by means of conduits 111 for treatment of wastewater with a respective material for neutralising specific pollutants, wherein said partially purified wastewater is received in said chambers 110 from said tank 102 via a connecting pipe 112 and each of said chambers 110 is provided with a motorized agitator 113 for mixing of said material received from said containers 109 via said conduits 111 with said wastewater for efficient neutralisation of said pollutant, as per command received via said wireless communication unit;
vi) a peltier unit integrated in each of said chambers 110 for maintaining a temperature of said wastewater being treated in said chamber 110 within a temperature range specified via said interface for an optimum reaction between said material and said pollutant in said wastewater for neutralisation, wherein operation of said peltier unit is regulated by said microcontroller based on the ouput of a temperature sensor embedded in said chamber 110;
vii) an aeration unit 114 installed in each of said chambers 110 for dissolving oxygen into said wastewater; and
viii) a filtration vessel 115 disposed in said housing 101, having a plurality of filtration layers are provided in said vessel 115, wherein an inlet of said vessel 115 receives water from said chamber 110 to dispense filtered water via an outlet of said vessel 115 into a storage receptacle 116 within said housing 101, for storing treated water.
2) The device as claimed in claim 1, wherein said aeration unit 114 comprises a nozzle that is connected with an oxygen cylinder, and a motorized flap for agitating said water for dissolving oxygen from said tank 102 into said wastewater.
3) The device as claimed in claim 1, wherein said filter vessel 115 comprises a plurality of filtration layers including sediment filters, carbon filter, ultrafiltration membrane and a UV (ultraviolet).
4) The device as claimed in claim 1, wherein a level sensor embedded in each of said containers 109 to detect a level of said material in said container 109 to trigger said microcontroller to actuate said wireless communication unit to push a notification to said computing unit regarding replenishing said chamber 110.
5) The device as claimed in claim 1, wherein a pH sensor embedded in each of said chambers 110 detects a pH of said wastewater to trigger said microcontroller to actuate said wireless communication unit to relay said pH reading to said computing unit.
6) The device as claimed in claim 1, wherein a database connected with said microcontroller stores pollutant pollutant vanishing material for each type of pollutant to trigger said microcontroller to actuate said wireless communication unit to suggest said material to user via computing unit.
| # | Name | Date |
|---|---|---|
| 1 | 202421094485-STATEMENT OF UNDERTAKING (FORM 3) [01-12-2024(online)].pdf | 2024-12-01 |
| 2 | 202421094485-REQUEST FOR EXAMINATION (FORM-18) [01-12-2024(online)].pdf | 2024-12-01 |
| 3 | 202421094485-REQUEST FOR EARLY PUBLICATION(FORM-9) [01-12-2024(online)].pdf | 2024-12-01 |
| 4 | 202421094485-PROOF OF RIGHT [01-12-2024(online)].pdf | 2024-12-01 |
| 5 | 202421094485-POWER OF AUTHORITY [01-12-2024(online)].pdf | 2024-12-01 |
| 6 | 202421094485-FORM-9 [01-12-2024(online)].pdf | 2024-12-01 |
| 7 | 202421094485-FORM FOR SMALL ENTITY(FORM-28) [01-12-2024(online)].pdf | 2024-12-01 |
| 8 | 202421094485-FORM 18 [01-12-2024(online)].pdf | 2024-12-01 |
| 9 | 202421094485-FORM 1 [01-12-2024(online)].pdf | 2024-12-01 |
| 10 | 202421094485-FIGURE OF ABSTRACT [01-12-2024(online)].pdf | 2024-12-01 |
| 11 | 202421094485-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [01-12-2024(online)].pdf | 2024-12-01 |
| 12 | 202421094485-EVIDENCE FOR REGISTRATION UNDER SSI [01-12-2024(online)].pdf | 2024-12-01 |
| 13 | 202421094485-EDUCATIONAL INSTITUTION(S) [01-12-2024(online)].pdf | 2024-12-01 |
| 14 | 202421094485-DRAWINGS [01-12-2024(online)].pdf | 2024-12-01 |
| 15 | 202421094485-DECLARATION OF INVENTORSHIP (FORM 5) [01-12-2024(online)].pdf | 2024-12-01 |
| 16 | 202421094485-COMPLETE SPECIFICATION [01-12-2024(online)].pdf | 2024-12-01 |
| 17 | Abstract.jpg | 2024-12-27 |
| 18 | 202421094485-FORM-26 [03-06-2025(online)].pdf | 2025-06-03 |