Description:FIELD OF THE INVENTION

[0001] The present invention relates to a composite construction panel manufacturing device that is capable of accommodating various materials including Carbon fiber reinforced plastic (CFRP), woven fabric, honeycomb foams of varying densities and performing cutting and layering of these materials one after another for preparing a composite panel as per a user’s requirements in a precise and automated manner.

BACKGROUND OF THE INVENTION

[0002] Composite materials have become increasingly important in various industries such as aerospace, automotive, construction and marine due to their lightweight, high-strength and durable properties. Composite construction panels in particular are widely used in applications that require materials with superior performance characteristics, such as high resistance to wear, impact and extreme environmental conditions. Traditionally, manufacturing composite panels has involved labor-intensive processes that require manual cutting, layering, and curing of multiple materials such as Carbon Fiber Reinforced Plastic (CFRP), woven fabrics, and honeycomb foams. This often results in inconsistent quality, lengthy production cycles, and increased labor costs. The process typically lacks precision and automation, leading to challenges in scaling up production and maintaining uniformity across panels.

[0003] Despite advancements in automation in various manufacturing fields, the composite panel manufacturing process still faces limitations in terms of efficiency, consistency, and accuracy. The need for an automated system capable of efficiently handling multiple materials and executing precise cutting, layering, and bonding processes remains crucial in improving the overall production process. Thus, there is a need to develop a device that automates the composite panel manufacturing process ensuring precision, efficiency and consistency.

[0004] Conventionally, many devices have been developed to facilitate the manufacturing of composite panels, but these devices fail to address the complexities and challenges involved in efficiently processing multiple materials, maintaining precision in cutting along with layering and ensuring the structural integrity of the final product. Traditional methods often require manual intervention at various stages which increases the risk of human error, slows down the production process and results in inconsistencies in the quality of the panels.

[0005] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that automates the process of manufacturing composite panels, seamlessly handling a variety of materials including carbon fiber reinforced plastics, woven fabrics and honeycomb foams. This device is not only capable of precise cutting and layering of these materials but also incorporate real-time defect detection to monitor the integrity of the panels throughout the production process.

OBJECTS OF THE INVENTION

[0006] The principal object of the present invention is to overcome the disadvantages of the prior art.

[0007] An object of the present invention is to develop a device that accommodates various materials including Carbon fiber reinforced plastic (CFRP), woven fabric, honeycomb foams of varying densities and performing cutting and layering of these materials one after another for preparing a composite panel as per a user’s requirements in a precise and automated manner.

[0008] Another object of the present invention is to develop a device that provides a vacuum means for removing air between the layers, enhancing the bonding strength and structural integrity of the composite panel.

[0009] Yet another object of the present invention is to develop a device that monitors defects such as cracks in the panel and records data related to the panel's integrity to track and analyze the quality and durability of the panels.

[0010] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.

SUMMARY OF THE INVENTION

[0011] The present invention relates to a composite construction panel manufacturing device that is designed to handle a range of materials including Carbon Fiber Reinforced Plastic (CFRP), woven fabric and honeycomb foams of different densities and performs cutting and layering of these materials sequentially in order to create a composite panel according to the precise specifications and requirements of a user.

[0012] According to an embodiment of the present invention, a composite construction panel manufacturing device comprises of a rectangular base having a cuboidal frame mounted on the base, a plurality of motorized primary rollers are installed with an upper portion of the frame, for storing spools of materials including Carbon fiber reinforced plastic (CFRP), woven fabric, honeycomb foams of varying densities to be utilised for preparing composite panel, a rectangular platform disposed on the base, the platform is configured with a plurality of hinges to impart a curvature to the base for preparing a curved panel, a pair of telescopic rods mounted on a pair of sliding units disposed along either sides of the platform, a motorized shaft is mounted between the rods to roll over layers of material placed on the platform for attaching the layers with one another, an L-shaped articulated telescopic link disposed on the base, having a motorized cutter at an end for cutting the material unrolled by the primary rollers for preparing the composite panel, a tank is configured with a motorised stirrer, disposed on the base for storing resin having an L-shaped articulated telescopic bar having a nozzle connected with the tank by means of a conduit for dispensing resin on the layers for adhesion, an artificial intelligence-based imaging unit installed on the base in synchronisation with an laser sensor detects dimensions of the material unrolled by the primary rollers, to actuate the link and the cutter to cut the material as per required dimensions of the panel.

[0013] According to another embodiment of the present invention, the proposed device further comprises of a pair of robotic arms incorporated on the base for picking the cut material from the base and placing onto the platform, wherein the bar and the nozzle are actuated to dispense resin on each of the layer, the rods lower the shaft onto the layers adhered by the resin, and the sliding unit translates the shaft forward and backward to remove air from between the layers and ensure an uniform bonding between the layers to create the composite panel, a circular sliding unit arranged around the platform having a perpendicular L-shaped support with a motorised secondary roller containing a spool of an adhesive tape, disposed at an end of the support, for sealing the panel placed on the platform by a cover sheet placed on the panel by means of the arms, a primary vacuum unit incorporated on the base, suctions air from the sealed panel for removal of air and enhancing of bonds between layers, an L-shaped articulated telescopic pole provided on the base, having a motorised grinding wheel at an end, polishes edges of the panel, a secondary vacuum unit provided on the base suctions debris generated during polishing of the panel, a flowmeter incorporated with the conduit regulates a flow of the resin, an ultrasonic sensor embedded on the base detects cracks in the panel to record in a database linked with the microcontroller and a wireless communication unit linked with the microcontroller, enables a user to wirelessly connect via a computing unit to input parameters relating to dimensions and numbers of layers, operate the device accordingly and access the database.

[0014] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an internal view of a composite construction panel manufacturing device.

DETAILED DESCRIPTION OF THE INVENTION

[0016] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.

[0017] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.

[0018] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.

[0019] The present invention relates to a composite construction panel manufacturing device that is capable of accommodating various materials including Carbon fiber reinforced plastic (CFRP), woven fabric, honeycomb foams of varying densities and performing cutting and layering of these materials one after another for preparing a composite panel as per a user’s requirements in a precise and automated manner.

[0020] Referring to Figure 1, an internal view of a composite construction panel manufacturing device is illustrated, comprising a rectangular base 101 having a cuboidal frame mounted on the base 101, a plurality of motorized primary rollers 102 are installed with an upper portion of the frame, a rectangular platform 103 disposed on the base 101, a pair of telescopic rods 104 mounted on a pair of sliding units 105 disposed along either sides of the platform 103, a motorized shaft 106 mounted between the rods 104, an L-shaped articulated telescopic link disposed on the base 101 having a motorized cutter 118, a tank 108 is configured with a motorised stirrer 122 disposed on the base 101 having an L-shaped articulated telescopic bar 109 configured with a nozzle 119, an artificial intelligence- base 101 imaging unit 110 installed on the base 101, a pair of robotic arms 111 incorporated on the base 101, a circular sliding unit 112 arranged around the platform 103 having a perpendicular L-shaped support 113 with a motorised secondary roller 114, a primary vacuum unit 115 incorporated on the base 101, an L-shaped articulated telescopic pole 116 provided on the base 101 having a motorised grinding wheel 120, a secondary vacuum unit 117 provided on the base 101 and a speaker 121 installed on the base 101.

[0021] The proposed device herein comprises of a rectangular base 101 having a cuboidal frame mounted on the base 101 developed to be positioned on a ground surface. The base 101 is constructed from but not limited to robust materials such as mild steel, aluminum alloys or reinforced polymer composites to ensure durability, structural stability, and resistance to deformation under load. Plurality of motorized primary rollers 102 are installed with an upper portion of the frame for storing spools of materials including Carbon fiber reinforced plastic (CFRP), woven fabric, honeycomb foams of varying densities to be utilised for preparing composite panel. The composite panel is particularly well-suited for a wide range of applications, such as in aerospace, automotive, construction and other industries where durable, lightweight and high-performance materials are required.

[0022] A user is required to press a push button integrated with the device, such that when the user presses the push button, it initiates an electrical circuit mechanism. Inside the push button, there is a spring-loaded contact mechanism that, under normal circumstances, maintains an open circuit. When the button is pressed, it compresses the spring, causing the contacts to meet and complete the circuit. This closure then sends an electrical signal to an inbuilt microcontroller associated with the device to either power up or shut down. Conversely, releasing the button allows the spring to return to its original position, breaking the circuit and sending the signal to deactivate the device.

[0023] Based on activation of the device, the microcontroller actuates the motorized primary rollers 102 unrolling the material. The primary roller 102 is linked with a DC (direct current) motor to provide the required power to the roller 102 to rotate in a clockwise or an anticlockwise direction in order to roll or unroll the material. The motor comprises of a coil that converts the received electric current into mechanical force by generating magnetic field, thus providing the required power to the roller 102 to rotate on its own axis thereby unrolling the material.

[0024] The microcontroller activates an artificial intelligence-based imaging unit 110 installed on the base 101 that works in collaboration with a laser sensor to detect the material’s dimensions. The imaging unit 110 comprises of an image capturing arrangement including a set of lenses that captures multiple images of the materials, and the captured images are stored within a memory of the imaging unit 110 in form of an optical data. The imaging unit 110 also comprises of a processor that is integrated with artificial intelligence protocols, such that the processor processes the optical data and extracts the required data from the captured images. The extracted data is further converted into digital pulses and bits and are further transmitted to the microcontroller. The microcontroller processes the received data and detects the material’s dimensions.

[0025] Simultaneously, the microcontroller activates the laser sensor which comprises two main components: a laser diode that emits the laser beam, a photodiode that detects the reflected light. When the sensor is activated as commanded by the microcontroller, the laser diode emits a short pulse of laser light towards the material. The light reflects off the surface and returns to the sensor. The photodiode then detects this reflected light. By precisely measuring the time it takes for the laser pulse to travel to the target and back, the sensor calculates the distance. The pattern of the received pulse gets converted into an analog value which is further converted into an electrical signal, wherein the electrical signal is send to the microcontroller. The microcontroller then processes the received signal from the sensor, thus detecting the material’s dimensions.

[0026] Upon detecting the material’s dimensions, the microcontroller actuates an L-shaped articulated telescopic link 107 disposed on the base 101 having a motorized cutter 118 at an end for cutting the material unrolled by the primary rollers 102 for preparing the composite panel. The telescopic link 107 is powered by a pneumatic unit, including an air compressor, air cylinders, air valves and piston which works in collaboration to aid in extension and retraction of the link 107.

[0027] The pneumatic unit is operated by the microcontroller. Such that the microcontroller actuates valve to allow passage of compressed air from the compressor within the cylinder, the compressed air further develops pressure against the piston and results in pushing and extending the piston. The piston is connected with the link 107 and due to applied pressure the link 107 extends and similarly, the microcontroller retracts the link 107 by closing the valve resulting in retraction of the piston. Thus, the microcontroller regulates the extension/retraction of the link 107 in order to position the cutter 118 on the material.

[0028] The microcontroller then actuates the motorized cutter 118 for cutting the material. The cutter 118 is powered by a DC (direct current) motor that is capable of converting the electric current provided from an external force into mechanical force for providing the required power to the cutter 118, thus cutting the material.

[0029] A pair of robotic arms 111 are incorporated on the base 101 for picking the cut material from the base 101 and placing the cut material on a rectangular platform 103 attached on the base 101. The robotic arm 111 is able to perform the designated task with high efficiency and accuracy, wherein the robotic arm 111 consists of mechanical joints and actuators, which are controlled by the microcontroller. The actuators allow various degrees of freedom and movement and the joints are actuated by a DC (Direct Current) motor, providing the necessary force and motion for picking the cut material from the base 101 and placing onto the platform 103.

[0030] The rectangular platform 103 is configured with a plurality of hinges that is actuated by the microcontroller to impart a curvature to the platform 103 for preparing a curved panel as per the requirement. The hinge comprises of a pair of leaf that is screwed with the surfaces of the platform 103. The leaf are connected with each other by means of a cylindrical member integrated with a shaft coupled with a DC (Direct Current) motor to provide required movement to the hinge. The rotation of the shaft in clockwise and anti-clockwise aids in opening and closing of the hinge joint respectively. Hence the microcontroller actuates the hinge that in turn provides movement to the platform 103 to form a curved shape, facilitating the preparation of curved panels.

[0031] A pair of telescopic rods 104 is mounted on a pair of sliding units 105 disposed along either sides of the platform 103, wherein a motorized shaft 106 is mounted between the rods 104 to roll over layers of material placed on the platform 103 for attaching the layers with one another. A tank 108 is configured with a motorised stirrer 122, disposed on the base 101 for storing resin, wherein an L-shaped articulated telescopic bar 109 having a nozzle 119 connected with the tank 108 by means of a conduit for dispensing resin on the layers for adhesion.

[0032] The microcontroller then actuates bar 109 and the nozzle 119 to dispense resin on each of the layer. the bar 109 is powered by a pneumatic unit, including an air compressor, air cylinders, air valves and piston which works in collaboration to aid in extension and retraction of the bar 109, thus positioning the nozzle 119 towards the layers.

[0033] The microcontroller then actuates the nozzle 119, wherein the nozzle 119 used herein is preferably an electronic nozzle 119 which operates through precise control facilitated by a solenoid valve actuated by the microcontroller. When the microcontroller sends an electrical signal to the solenoid coil, it generates a magnetic field that moves the valve's armature, allowing the resin from the connected tank 108 to flow through the nozzle 119 on the layers for adhesion.

[0034] The microcontroller then actuates the rods 104 which lower the shaft 106 on the layers that have been adhered using the resin. Once the shaft 106 is in position, the sliding unit 105 moves the shaft 106 in a forward and backward motion across the layered materials to expel trapped air from between the layers, ensuring that there are no voids or weak points in the composite panel. The sliding unit 105 include sliding rack and rail, such that the rods 104 are mounted over the racks that are electronically operated by the microcontroller for moving over the rails.

[0035] The sliding unit 105 is powered by a DC (direct current) motor that is actuated by the microcontroller by providing required electric current to the motor. The motor comprises of a coil that converts the received electric current into mechanical force by generating magnetic field, thus the mechanical force provides the required power to the rack to provide sliding movement to the rods 104 which in turn lowers the shaft 106 on the layered materials to ensure precise and smooth sliding motion, critical for positioning the shaft 106 to expel air from between the layers and achieve uniform compression.

[0036] A circular sliding unit 112 is positioned around the platform 103 and configured with a perpendicular L-shaped support 113 installed with a motorized secondary roller 114 which holds a spool of adhesive tape. The secondary roller 114 is responsible for dispensing the adhesive tape which is used to seal the composite panel. The circular sliding unit 112 consist of a rack and rail mechanism where the perpendicular support 113 is mounted on a rack that moves along a circular rail surrounding the platform 103. The rack is equipped with teeth that engage with a pinion gear powered by a motor.

[0037] As the motor rotates the pinion gear, the motor drives the rack along the curved rail, enabling smooth circular motion of the L-shaped support 113. At the end of the support 113 the motorized secondary roller 114 holds the spool of adhesive tape which is dispensed as the support 113 moves along the rail. This mechanism ensures uniform application of the adhesive tape around the panel, sealing it with a cover sheet placed by the robotic arms 111.

[0038] A primary vacuum unit 115 is incorporated on the base 101, suctions air from the sealed panel for removal of air and enhancing of bonds between layers. The primary vacuum unit 115 operates on the principle of air pressure reduction to create a vacuum, which is achieved through its key components. The primary vacuum unit 115 includes a vacuum pump that generates suction by removing air from a sealed enclosure. This pump is powered by a motor which drives its internal mechanisms such as diaphragms, pistons or rotary vanes to evacuate air efficiently. The primary vacuum unit 115 is connected to the sealed panel via airtight conduits ensuring no external air enters during the process.

[0039] A control valve regulates the suction force, while a pressure sensor monitors the vacuum level to maintain optimal conditions. When activated, the pump reduces the air pressure within the sealed panel, eliminating trapped air pockets. This vacuum-assisted bonding ensures uniform pressure distribution across the layers, enhancing adhesion and eliminating voids to produce a high-quality composite panel.

[0040] The base 101 is configured with an L-shaped articulated telescopic pole 116 provided attached with a motorized grinding wheel 120 that is activated by the microcontroller to polish the panel’s edges. The telescopic pole 116 is powered by a pneumatic unit, including an air compressor, air cylinders, air valves and piston which works in collaboration to aid in extension and retraction of the pole 116 for positioning the grinding wheel 120 over the layer.

[0041] The motorized grinding wheel 120 works on the principle of converting electrical energy into mechanical motion to perform abrasive action. Its core components include an electric motor, a wheel 120 and a shaft 106 connecting the two. When electrical power is supplied, the motor's internal coil generates a magnetic field and causing its rotor to spin. This rotational motion is transmitted to the grinding wheel 120 through the shaft 106. The grinding wheel 120 is made of abrasive materials, rotates at high speed and enabling the grinding wheel 120 to remove material from a surface through friction.

[0042] A secondary vacuum unit 117 is installed on the base 101 that is activated by the microcontroller to suction the debris produced during the panel polishing process. The secondary vacuum unit 117 operates by creating suction to remove debris generated during the polishing process, ensuring a clean and efficient environment. The secondary vacuum unit 117 includes a vacuum pump which is powered by a motor and a filter to capture the debris. When the vacuum is activated the motor drives the pump which creates a low-pressure zone inside the vacuum unit 117.

[0043] This suction force draws air and debris such as dust and small particles through air ducts connected to the area where polishing occurs. The debris-laden air passes through the filter which traps the particles and preventing the trapped particles from re-entering the environment. The clean air is then expelled, leaving the working area free from pollutants, thus enhances the polishing process by maintaining clear visibility and preventing the accumulation of particles on the panel.

[0044] A flowmeter is integrated with the conduit that is activated by the microcontroller to control the flow of resin. The flowmeter works by measuring the flow rate of the resin as it moves through the conduit, ensuring that the correct amount of resin is dispensed for the composite panel manufacturing process. The flowmeter include a sensing element such as a rotor or turbine that is placed within the flow path of the resin. As resin flows through the conduit, it causes the rotor or turbine to spin. The rotational speed is directly proportional to the flow rate of the resin. This signal is then processed by the microcontroller which provides real-time readings of the resin flow rate.

[0045] An ultrasonic sensor is embedded on the base 101 that is activated by the microcontroller to detect presence of cracks in the panel. The ultrasonic sensor operates by emitting high-frequency sound waves through a transducer that is embedded in the base 101. These sound waves travel through the panel and, when encountering a crack or defect they bounce back to the sensor as echoes. The sensor then receives these echoes through the same transducer. The time it takes for the sound waves to travel to the crack and return is measured and converted into data. The sensor processes this information and identifies the presence of cracks based on the changes in the signal pattern. The data is then recorded in a database linked to the microcontroller, which stores and analyzes the crack locations and sizes for further requirement and generates notification via a speaker 121 installed on the base 101.

[0046] A wireless communication unit is connected to the microcontroller to allow the user to wirelessly interface with the device through a computing unit for enabling input of parameters such as dimensions and layer counts and controlling the device accordingly along with accessing the database. The communication module includes but is not limited to Wi-Fi (Wireless Fidelity), Bluetooth and GSM (Global System for Mobile Communication) modules that establishes a wireless network between the microcontroller and the computing unit.

[0047] These modules transmit data through various wireless protocols and allowing the user to input parameters such as dimensions and layer counts. The microcontroller processes this information to control the device accordingly. The communication module also enables the user to access the database, allowing for the retrieval and updating of data and ensuring remote monitoring and control and also

[0048] The device is associated with a battery for providing the required power to the electronically and electrically operated components including the microcontroller, electrically powered sensors, motorized components and alike of the device. The battery within the device is preferably a lithium-ion-battery which is a rechargeable battery and recharges by deriving the required power from an external power source. The derived power is further stored in form of chemical energy within the battery, which when required by the components of the device derive the required energy in the form of electric current for ensuring smooth and proper functioning of the device.

[0049] The present invention works best in the following manner, where the rectangular base 101 is equipped with the cuboidal frame and motorized primary rollers 102, stores various materials such as Carbon Fiber Reinforced Plastic (CFRP), woven fabric and honeycomb foams which are unrolled to create composite layers. The rectangular platform 103 is mounted on the base 101 and configured with hinges that allows for the adjustment of curvature enabling the preparation of curved panels. The telescopic rods 104 is driven by the motorized shaft 106 to roll over the material layers to ensure adhesion and uniform bonding by removing air between them. The articulated telescopic link 107 featuring the motorized cutter 118 cuts the unrolled material to the required dimensions while the imaging unit 110 integrated with the laser sensor to detect the dimensions of the material automating the cutting process. To facilitate adhesion the resin is dispensed from the tank 108 through the nozzle 119 with the flow regulated by a flowmeter, ensuring optimal application. After the material layers are adhered the robotic arms 111 picks up and place the material on the platform 103 where additional resin is dispensed and the shaft 106 lowers to further compress the layers. The circular sliding unit 112 configured with the motorized secondary roller 114 seals the panel with an adhesive tape while the vacuum unit 115 suctions air to enhance the bonding. The ultrasonic sensors monitor the panel for cracks and data is recorded and stored in the database. The device is remotely controlled via the wireless communication unit, enabling users to input parameters, operate the device and monitor progress through a computing unit. This integrated workflow ensures the creation of high-quality composite panels efficiently and accurately.

[0050] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) A composite construction panel manufacturing device, comprising:

i) a rectangular base 101 having a cuboidal frame mounted on said base 101, wherein a plurality of motorized primary rollers 102 are installed over an upper portion of said frame, for storing spools of materials including Carbon fiber reinforced plastic (CFRP), woven fabric, honeycomb foams of varying densities to be utilised for preparing composite panel;

ii) a rectangular platform 103 disposed on said base 101, wherein said platform 103 is configured with a plurality of hinges to impart a curvature to said base 101 for preparing a curved panel;

iii) a pair of telescopic rods 104 mounted on a pair of sliding units 105 disposed along either sides of said platform 103, wherein a motorized shaft 106 is mounted between said rods 104 to roll over layers of material placed on said platform 103 for imparting a regulated pressure over said layers to attach said layers with one another;

iv) an L-shaped articulated telescopic link 107 disposed on said base 101, having a motorized cutter 118 at an end for cutting said material unrolled by said primary rollers 102 for preparing said composite panel;

v) a tank 108, configured with a motorised stirrer 122, disposed on said base 101 for storing resin, wherein an L-shaped articulated telescopic bar 109 having a nozzle 119 connected with said tank 108 by means of a conduit for dispensing resin on said layers for adhesion;

vi) an artificial intelligence-based imaging unit 110, installed on said base 101 and integrated with a processor for recording and processing images in a vicinity of said base 101, in synchronisation with a laser sensor embedded on said base 101, that detects dimensions of the material unrolled by said primary rollers 102, to actuate said link and said cutter 118 to cut said material as per required dimensions of said panel;

vii) a pair of robotic arms 111 incorporated on said base 101 for picking said cut material from said base 101 and placing onto said platform 103, wherein said bar 109 and said nozzle 119 are actuated to dispense resin on each of said layer, said rods 104 lower said shaft 106 onto said layers adhered by said resin, and said sliding unit 105 translates said shaft 106 forward and backward to remove air from between said layers and ensure an uniform bonding between said layers to create said composite panel; and

viii) a circular sliding unit 112 is arranged around said platform 103, having a perpendicular L-shaped support 113 with a motorised secondary roller 114 containing a spool of an adhesive tape, disposed at an end of said support 113, for sealing said panel placed on said platform 103 by a cover sheet placed on said panel by means of said arms 111, wherein a primary vacuum unit 115 incorporated on said base 101, suctions air from said sealed panel for removal of air and enhancing of bonds between layers.

2) The device as claimed in claim 1, wherein an L-shaped articulated telescopic pole 116 provided on said base 101, having a motorised grinding wheel 120 at an end, polishes edges of said panel.

3) The device as claimed in claim 1, wherein a secondary vacuum unit 117 provided on said base 101 suctions debris generated during polishing of said panel.

4) The device as claimed in claim 1, wherein a flowmeter incorporated with said conduit regulates a flow of said resin.

5) The device as claimed in claim 1, wherein an ultrasonic sensor embedded on said base 101 detects cracks in said panel to record in a database and generate notification. via a speaker 121 installed on said base.

6) The device as claimed in claim 1, wherein a wireless communication unit linked with said microcontroller, enables a user to wirelessly connect via a computing unit to input parameters relating to dimensions and numbers of layers, operate said device accordingly and access said database.