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Machine Overheat Detection With Early Detection, Improved Localisation And Enhanced Response Mechanism

Abstract: This invention presents a machine overheat detector that integrates a large number of innovative elements to give uncommon degrees of early detection, precise localization, and proactive reaction. By consolidating multi-modular detecting with artificial intelligence-fueled anomaly detection, this invention rises above customary temperature-based approaches, empowering the identification of overheating risks even before significant temperature climbs happen. Besides, the reconciliation of thermal imaging and tension/strain sensors gives exact confinement of heat sources, facilitating targeted interventions.. To upgrade response capabilities, the invention integrates self-regulating mechanisms for machines to automatically adjust operating parameters or engage cooling measures, as well as predictive maintenance capabilities to anticipate component failures. Remote and wireless correspondence and ecological resilience further support its pragmatic application. This comprehensive approach denotes a huge headway in machine overheat detection, promising to upgrade safety, minimize downtown, and improve machine performance across a large number of industries. Keywords: Machine overheat detection, multi-modal detection, AI-powered anomaly detection, thermal imaging, self-regulating systems, predictive maintenance, wireless communication, ecological resilience.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
26 March 2024
Publication Number
40/2025
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
Parent Application

Applicants

INSTITUTE OF ENGINEERING & MANAGEMENT
INSTITUTE OF ENGINEERING & MANAGEMENT, SALT LAKE ELECTRONICS COMPLEX, SECTOR-V, SALT LAKE, KOLKATA.

Inventors

1. Avijit Bose
INSTITUTE OF ENGINEERING & MANAGEMENT, SALT LAKE ELECTRONICS COMPLEX, SECTOR-V, SALT LAKE, KOLKATA, PIN- 700091.
2. Kajari Sur
INSTITUTE OF ENGINEERING & MANAGEMENT, SALT LAKE ELECTRONICS COMPLEX, SECTOR-V, SALT LAKE, KOLKATA, PIN- 700091.
3. Archit Sinha
INSTITUTE OF ENGINEERING & MANAGEMENT, SALT LAKE ELECTRONICS COMPLEX, SECTOR-V, SALT LAKE, KOLKATA, PIN- 700091.
4. Anurag Gautam
INSTITUTE OF ENGINEERING & MANAGEMENT, SALT LAKE ELECTRONICS COMPLEX, SECTOR-V, SALT LAKE, KOLKATA, PIN- 700091.
5. Somrik Kar
INSTITUTE OF ENGINEERING & MANAGEMENT, SALT LAKE ELECTRONICS COMPLEX, SECTOR-V, SALT LAKE, KOLKATA, PIN- 700091.
6. Dipannita Ghosh Sneha
INSTITUTE OF ENGINEERING & MANAGEMENT, SALT LAKE ELECTRONICS COMPLEX, SECTOR-V, SALT LAKE, KOLKATA, PIN- 700091.
7. Dr. Satyajit Chakrabarti
INSTITUTE OF ENGINEERING & MANAGEMENT, SALT LAKE ELECTRONICS COMPLEX, SECTOR-V, SALT LAKE, KOLKATA, PIN- 700091.

Specification

Description:Stage Centre: The Machine
Our machine is at the heart of the stage, bathed in the spotlight. Embedded within its core are multiple sensors, each playing a crucial role in the overheating prevention symphony:
● Temperature Sensors: The classic soloists, constantly monitoring heat levels and providing the baseline melody.
● Acoustic Emission Detectors: Sensitive microphones picking up the whispers of friction and wear, like subtle percussion adding texture to the music.
● Vibration Sensors: Feeling the tremors of imbalance or misalignment, like rumbling bass drums hinting at potential thermal trouble.
● Thermal Imaging Camera: The spotlight operator, visualizing the exact location of the heat source with a vibrant thermal map.
The Conductor: AI-Powered Anomaly Detection
Above the machine, a powerful AI algorithm acts as the conductor, analysing data from all sensors in real-time. Its job is to:
● Identify subtle changes: The AI pinpoints slight temperature fluctuations, unusual vibrations, or acoustic signatures that might precede overheating.
● Predict potential risks: Based on historical data and machine learning, the AI anticipates thermal threats before they become critical, like the conductor recognizing a brewing crescendo.
The Orchestra of Response:
With the AI's warning, various instruments spring into action:
● Self-Regulating Systems: Imagine nimble woodwinds quickly adjusting operating parameters or fan speeds to cool down the machine, preventing the music from reaching a fever pitch.
● Predictive Maintenance: The AI data triggers maintenance alerts before components fail, ensuring the machine stays in tune.
● Wireless Communication: A wireless signal transmits data and alerts to a central hub or mobile device, granting remote control and oversight of the thermal performance.
The Audience: Efficiency and Safety
Surrounding the stage, the audience of operators and stakeholders reap the benefits of this harmonious performance:
● Optimal Performance: By preventing overheating and ensuring smooth operation, the machine delivers its best performance, like a well-rehearsed orchestra in perfect harmony.
● Minimized Downtime: Early detection and proactive interventions prevent catastrophic meltdowns, keeping the machine on stage and the audience engaged.
● Environmental Resilience: Robust sensors and systems withstand harsh environments, ensuring the music plays on even in challenging conditions. , Claims:We claim,
Claim1: Instead of relying solely on temperature sensors, we have used an acoustic emission detector to detect noise generated by friction.

Claim2: In addition to claim1, we have added a vibration sensor for imbalances that could lead to overheating.

Claim3: In addition to claim2, we have trained our machine learning models on historical data to identify subtle changes in operating parameters that might precede overheating, enabling preventative action.
Claim4: In addition to claim3, we have integrated thermal cameras to pinpoint the exact location of the heat source, allowing for targeted intervention and minimizing downtime.
Claim5: In addition to claim4, we have integrated strain sensors to indicate localized stress or friction that could contribute to overheating before temperature rises significantly.
Claim6: In addition to claim5, we have implemented mechanisms for machines to automatically adjust operating parameters or engage cooling measures upon detecting overheating risks.
Claim7: In addition to claim6, we are using the overheat detector data to predict component failures and schedule maintenance before critical overheating occurs.
Claim8: In addition to claim7, we have enabled the detector to send alerts and data to a central hub or mobile devices for remote monitoring and intervention.
Claim9: In addition to claim8, we have designed the detector to be resistant to dust, moisture, and other environmental factors that could affect its accuracy.

Documents

Application Documents

# Name Date
1 202431023892-REQUEST FOR EXAMINATION (FORM-18) [26-03-2024(online)].pdf 2024-03-26
2 202431023892-FORM 18 [26-03-2024(online)].pdf 2024-03-26
3 202431023892-FORM 1 [26-03-2024(online)].pdf 2024-03-26
4 202431023892-DRAWINGS [26-03-2024(online)].pdf 2024-03-26
5 202431023892-COMPLETE SPECIFICATION [26-03-2024(online)].pdf 2024-03-26