DESC:TECHNICAL FIELD
[0001] The present disclosure relates to a system and method to automate the collection, identification, segregation, and secure handling of recyclable materials, and more particularly to an AI-enabled, gravity-assisted reverse vending machine (RVM) that utilizes advanced artificial intelligence, sensor-based automation, and security mechanisms for efficient, safe, and user-friendly collection operations.
BACKGROUND
[0002] In the rapidly evolving landscape of urban waste management and environmental sustainability, effective collection and recycling practices particularly for post consumer recyclables have become increasingly vital. The growth of consumer packaging and single-use products has resulted in a surge of post-consumer recyclable materials, creating a pressing demand for efficient, scalable, and reliable waste collection solutions. Reverse vending machines (RVMs) have emerged as a promising technology to promote behavioral change through depositing consumed recyclables and providing automated and integrated collection for beverage containers and other recyclables.
[0003] Conventional recycling methods, however, rely heavily on manual sorting, basic mechanical sorting bins, and rudimentary conveyor systems. These traditional systems are often labor-intensive, error-prone, and lack the capability to efficiently classify a diverse range of materials. Conventional RVMs are typically limited to accepting a narrow spectrum of materials, such as PET bottles or aluminum cans, and they frequently encounter operational issues, including material jamming, high maintenance needs, and susceptibility to fraud or theft. Furthermore, most existing systems offer minimal user engagement or incentives, resulting in low participation rates, and lack robust data collection for monitoring and optimizing collection and recycling performance.
[0004] As a result, there is a need for a system and method to automate the identification, segregation, and secure processing of a wide variety of recyclable materials through advanced artificial intelligence and sensor-based automation. Such a solution should address operational inefficiencies, enhance user experience, improve material recovery rates, and ensure secure and hygienic collection and recycling processes, thereby supporting modern circular economy initiatives and large-scale adoption.
SUMMARY
[0005] In an embodiment, a method for the intelligent collection of post-consumer recyclables using a reverse vending machine system is disclosed. In one example, the method includes detecting the presence of a user via a proximity sensor and automatically activating a user interface display to provide operational guidance. The method further comprises receiving a recyclable container through an inlet chute, scanning the deposited container using an AI camera sensor to classify its material type, and actuating a flap mechanism controlled by a stepper motor to selectively allow or prevent the passage of the container based on the classification outcome. Further, the method involves validating the successful entry of the container with a drop sensor, providing real-time audio or visual feedback to the user, capturing and redirecting any residual liquid through a dedicated collecting funnel and waste collection pipe, compressing or crushing the accepted container to optimize storage, and transmitting data related to object classification, user transactions, and system status to a remote server or cloud platform for analytics and maintenance.
[0006] In an embodiment, a system for the intelligent collection of post-consumer recyclables is disclosed. In one example, the system comprises a robust enclosure housing internal component, a user interface display for providing real-time operational guidance, and a QR scanner configured to scan user credentials for personalized engagement. Further, the system includes an inlet chute for the secure deposit of post consumer recyclables, a flap mechanism operable by a stepper motor to control the intake of objects, and an AI camera sensor positioned to classify deposited items based on material type. The system further comprises a drop sensor for validating successful passage of each object, a compute unit configured to execute object identification, user interaction, and data management operations, and a compaction or crushing unit for reducing the volume of items deposited/collected after classification. Additionally, the system is provided with a proximity sensor for automated activation, a speaker module for real-time audio feedback, a liquid waste collection subsystem comprising a collecting funnel, mesh filter, and waste collection pipe, and mobility features such as a rear wheel assembly and a front wheel with integrated brake to facilitate relocation and stable positioning.
[0007] In an embodiment, the present disclosure provides a system for intelligent collection of post-consumer recyclables, comprising a robust enclosure body (100) that securely houses all internal components. The system features a user interface display (103) for real-time user interaction and instructional guidance, along with a QR scanner (104) that enables scanning of user credentials for personalized engagement. An inlet chute (106) is configured for the secure and efficient deposit of items, working in conjunction with a motorized flap mechanism (200) actuated by a stepper motor (202) to control intake. The system further integrates an AI camera sensor (204) positioned to classify deposited items, and a drop sensor (203) to validate the successful passage of objects. A compute unit (405) executes real-time object identification, user interaction, and comprehensive data management operations, while a compaction or crushing unit (800) reduces the volume of classified items for optimized storage. The enclosure body (100) includes a rear wheel assembly (101) and a front wheel with integrated brake (102) to facilitate mobility and ensure stable placement. The inlet chute (106) and flap mechanism (200) are augmented by a proximity sensor (111) for automated activation and a speaker module (205) for audio feedback. The AI camera sensor (204) is further supported by an illumination unit (301) and an object classification engine (303) to enhance imaging and recognition accuracy. Additionally, the system comprises a liquid waste collection subsystem featuring a collecting funnel (600), mesh filter (601), and waste collection pipe (602) to efficiently capture and redirect any residual liquid from deposited items, ensuring hygiene and operational reliability.
[0008] In an embodiment, the present disclosure provides a method for intelligent collection using a reverse vending machine system, wherein the method includes detecting a user’s presence via a proximity sensor (111) and automatically activating a user interface display (103) to guide the user through the process. Upon receiving a recyclable container through an inlet chute (106), the system scans the container with an AI camera sensor (204) to classify its type and actuates a flap mechanism (200) to either permit or prevent the passage of the container based on the classification result. The method further involves validating the successful passage of the container into the system using a drop sensor (203) and providing immediate audio feedback to the user through a speaker module (205). Any residual liquid present in the deposited container is efficiently captured and redirected through a collecting funnel (600), mesh filter (601), and waste collection pipe (602). The classified container is then compressed or crushed using a compaction or crushing unit (800) to optimize storage capacity within the machine. Additionally, the method encompasses transmitting relevant data such as object classification results, user transaction information, and system operational status via a data transmission module (409) to a remote server or cloud platform, thereby enabling advanced analytics, real-time monitoring, and predictive maintenance.
BRIEF DESCRIPTION OF DRAWINGS
[0009] The accompanying drawings illustrate the various embodiments of systems, methods, and other aspects of the disclosure. Any person with ordinary skills in the art will appreciate that the illustrated element boundaries (e.g., boxes, groups of boxes, or other shapes) in the figures represent one example of the boundaries. In some examples, one element may be designed as multiple elements, or multiple elements may be designed as one element. In some examples, an element shown as an internal component of one element may be implemented as an external component in another, and vice versa. Further, the elements may not be drawn to scale.
[0010] Various embodiments will hereinafter be described in accordance with the appended drawings, which are provided to illustrate and not to limit the scope in any manner, wherein similar designations denote similar elements, and in which:
[0011] FIG. 1 is an isometric view of the Reklaim PRO V1 Reverse Vending Machine (RVM), showing the external enclosure, user interaction interfaces, input mechanisms, safety features, and mobility aids, according to the present invention.
[0012] FIG. 2 is a detailed schematic diagram depicting the internal structure of the inlet chute and flap mechanism of the RVM, illustrating the object intake, classification, and user feedback subsystem, according to the present invention.
[0013] FIG. 3 is a block diagram illustrating the AI-based imaging and detection subsystem, showing the arrangement of the camera, illumination unit, detection zone, and object classification engine within the RVM, according to the present invention.
[0014] FIG. 4 is a schematic representation of the electronic control and processing unit, detailing the arrangement of the power supply, compute unit, motor driver, and data transmission modules, according to the present invention.
[0015] FIG. 5 is a diagrammatic view of the Soft Landing V1 mechanism, showing the arrangement for gentle handling of fragile materials such as glass bottles, including the soft landing trolley, landing cloth platform, and level sensors, according to the present invention.
[0016] FIG. 6 is a schematic illustration of the liquid waste collection and drainage system, detailing the collecting funnel, mesh filter, waste collection pipe, and extension hose, according to the present invention.
[0017] FIG. 7 is a block diagram depicting the thermal management subsystem, including the electronic chamber, thermostat, heat exhaust fan, and ventilation ports, for regulating internal temperatures within the RVM, according to the present invention.
[0018] FIG. 8 is a schematic diagram of the integrated compaction or crushing system for reducing the volume of plastic or metal containers post-classification, showing the compactor frame, slitting blades, compactor plate, and associated drive mechanisms, according to the present invention.
[0019] FIG. 9 is an exploded view of the mechanical assembly and structural components of the RVM, showing the base panel, side panels, electronic sub-assembly frame, cable routing path, and protective features, according to the present invention.
[0020] FIG. 10 is a diagram illustrating the vibration-damping and noise reduction features integrated into the RVM, including vibration-dampening mounts and noise-absorbing foam lining, according to the present invention.
[0021] FIG. 11 is a flowchart (1100) that illustrates a method for intelligent collection using the Reklaim PRO V1 Reverse Vending Machine system, in accordance with an embodiment of the present invention.
DETAILED DESCRIPTION
[0022] The present disclosure may be best understood with reference to the detailed figures and description set forth herein. Various embodiments are discussed below with reference to the figures. However, those skilled in the art will readily appreciate that the detailed descriptions given herein with respect to the figures are simply for explanatory purposes, as the methods and systems may extend beyond the described embodiments. For example, the teachings presented and the needs of a particular application may yield multiple alternative and suitable approaches to implement the functionality of any detail described herein. Therefore, any approach may extend beyond the particular implementation choices in the following embodiments described and shown.
[0023] The present disclosure addresses the limitations of conventional waste collection systems, which often suffer from inefficiencies, limited material classification, a lack of user engagement, and high maintenance requirements. The system, as disclosed herein, introduces an intelligent Reverse Vending Machine (RVM) platform equipped with advanced AI-based object identification, gravity-assisted intake mechanisms, and modular compaction units to ensure accurate classification and efficient handling of post-consumer recyclables such as plastics, tin, and glass bottles. The system incorporates user-friendly interfaces, real-time feedback modules, and reward mechanisms to actively encourage participation and foster recycling behavior. The system further includes robust liquid waste management, soft landing technology for fragile items, adaptive power switching, and environmental protection modules to enhance operational reliability and longevity. Additionally, comprehensive sensor integration and remote connectivity enable automated diagnostics, data-driven route optimization for collection, and preventive maintenance, ensuring minimal downtime and optimal performance. Through its holistic approach, the system transforms conventional waste management practices, offering an efficient, scalable, and user-centric solution that supports environmental sustainability and promotes a circular economy.
[0024] The primary objective of the present disclosure is to provide an intelligent, integrated system and method for the efficient collection, classification, and management of post-consumer recyclable materials using advanced Reverse Vending Machine (RVM) technology. To achieve this, the present disclosure aims to leverage artificial intelligence for real-time identification and sorting of various container types, including plastic, tin, and glass bottles, thereby improving material recovery rates and reducing contamination. The system’s objective is to streamline user interaction through intuitive interfaces, instant feedback, and incentive-based participation, thus fostering widespread adoption and responsible behavior for promoting recycling of recyclables. Additionally, the present disclosure seeks to address operational challenges such as maintenance, environmental exposure, and system reliability by incorporating modular components, adaptive power management, robust security features, and comprehensive monitoring for predictive maintenance. Through these, the disclosure aspires to revolutionize waste management practices, support sustainability initiatives, and contribute meaningfully to the development of a circular economy.
[0025] The present invention provides an advanced Reverse Vending Machine (RVM) system designated as Reklaim PRO V1 that fundamentally redefines the collection, classification, and processing of post-consumer recyclables through the integration of artificial intelligence, modular mechanical design, and user-centric features. Unlike conventional RVMs, the disclosed system employs a gravity-assisted flap mechanism with AI-guided smart control, enabling real-time object identification, material classification, and secure intake with minimal mechanical complexity. The use of a high-resolution AI camera and deep learning models allows the machine to recognize material type, brand, and contamination level, while preventing fraud and optimizing rewards through robust, cloud-connected data validation. Further, the system incorporates a soft-landing mechanism for fragile items, adaptive power management, automated liquid waste handling, and advanced structural protections including rodent-proof, weather-resistant, and vibration-dampening designs ensuring long-term reliability.
[0026] ability in public environments. Its modular compaction unit, intuitive user interface, and integrated incentive platform collectively deliver seamless engagement, operational efficiency, and sustainable waste management. Such a combination spanning intelligent material handling, anti-theft mechanisms, predictive maintenance, and scalable remote connectivity represents a significant leap over the state of the art, establishing a new benchmark for smart recycling and waste collection infrastructure that directly addresses the shortcomings of existing solutions.
[0027] According to the present invention, FIG. 1 is an isometric view of the Reklaim PRO V1 Reverse Vending Machine (RVM), illustrating the comprehensive external configuration and essential components of the system. The figure depicts the robust enclosure body (100) designed for structural integrity and protection of internal modules. The rear wheel assembly (101) and front wheel with integrated brake (102) provide mobility and secure placement of the machine. The user interface display (103) is positioned on the front panel to facilitate user interaction, while the QR scanner (104) enables the scanning of digital credentials and promotional codes. The user engagement module (105), including LED indicators and speakers, enhances real-time feedback and interaction. The inlet chute (106) is engineered for secure and tamper-resistant item deposit, and the RVM door (107) allows maintenance access, secured by a fail-safe electronic lock (108). A back-illuminated logo (109) serves as a branding and visual identifier, with lifting handles (110) strategically placed for ergonomic relocation. The proximity sensor (111) near the inlet chute detects user presence, activating the system from standby mode, while the thunder protection module (112) safeguards sensitive electronics against power surges. Collectively, these components and reference numerals illustrate the external features, safety mechanisms, and mobility aids of the Reklaim PRO V1 RVM, as embodied in the present invention.
[0028] According to the present invention, the rear wheel assembly (101) of the Reklaim PRO V1 Reverse Vending Machine (RVM) comprises a pair of heavy-duty caster wheels mounted at the rear base of the enclosure, engineered to facilitate effortless movement and relocation of the machine across both indoor and outdoor surfaces. These wheels are constructed from high-strength, wear-resistant materials to withstand repeated use and varying environmental conditions, ensuring long-term durability and stability. Complementing this, the front wheel with integrated brake (102) is positioned at the front base of the RVM and incorporates a robust locking mechanism that can be easily engaged to secure the machine in place during operation. This integrated brake system prevents unintended movement, enhances operational safety, and allows precise positioning of the RVM, especially on uneven or sloped surfaces. Together, the rear wheel assembly (101) and front wheel with integrated brake (102) provide a balanced combination of mobility and stability, enabling convenient transportation, secure placement, and reliable performance of the RVM in diverse deployment environments, according to the present invention.
[0029] According to the present invention, the user interface display (103) is an interactive, high-resolution touchscreen or visual display unit prominently mounted on the front panel of the Reklaim PRO V1 Reverse Vending Machine (RVM). This display guides users through each step of the collection process by providing clear visual instructions, status updates, and real-time feedback regarding successful deposits and reward accumulation. It is designed for accessibility, offering multilingual support, intuitive navigation, and visual cues to ensure a seamless user experience for individuals of all ages and backgrounds. Adjacent to the display, the QR scanner (104) is integrated to enable the rapid scanning of QR codes from user smartphones, digital IDs, mobile applications, or promotional vouchers. This facilitates personalized user engagement, secure transaction logging, and effortless reward redemption. The combination of the user interface display (103) and QR scanner (104) streamlines the interaction process, supports traceability, and enhances overall convenience and engagement for users interacting with the RVM, according to the present invention.
[0030] According to the present invention, the user engagement module (105) is strategically integrated into the Reklaim PRO V1 Reverse Vending Machine (RVM) to enhance user interaction and encourage recycling behavior by depositing the consumed recyclables. This module comprises features such as LED indicators, audio speakers, and optional multimedia outputs, all coordinated to provide real-time visual and auditory feedback throughout the deposit and transaction process. The LEDs illuminate to signal machine readiness, deposit confirmation, or error states, while the speakers deliver instructional prompts, confirmation tones, or promotional messages to keep users informed and engaged. Adjacent to this, the inlet chute (106) serves as the primary entry point for depositing recyclable items Engineered with a carefully tilted and tamper-resistant design, the chute ensures smooth, secure intake of recyclables including bottles or cans while preventing unauthorized access or backflow of deposited items. Its structure is optimized for user convenience, safety, and hygiene, effectively guiding the deposited items into the internal processing area.Together, the engagement module (105) and inlet chute (106) create an intuitive, interactive, and secure interface for users, supporting both operational efficiency and user satisfaction according to the present invention.
[0031] According to the present invention, the RVM door (107) is a robust, front-facing access panel designed to provide authorized maintenance personnel with secure entry to the internal components of the Reklaim PRO V1 Reverse Vending Machine (RVM) for servicing, emptying collection bags, or conducting routine inspections. This door is engineered for structural strength and seamless alignment with the enclosure to prevent unauthorized access and environmental ingress. Enhancing security, the fail-safe electronic lock (108) is integrated into the door mechanism and operates under the control of the central processing unit, ensuring the door remains securely locked during normal operation. The lock is equipped with an override protocol that allows manual access in the event of a power failure or system malfunction, thereby safeguarding both security and operational continuity. Complementing the exterior design, the back-illuminated logo (109) is prominently displayed on the machine’s front surface, featuring high-visibility LED backlighting for clear brand identification and aesthetic appeal, especially in low-light environments. This illuminated logo not only reinforces brand recognition but also aids users in quickly locating the RVM in public settings. Collectively, these features ensure secure access, reliable operation, and strong brand presence for the Reklaim PRO V1, in accordance with the present invention.
[0032] According to the present invention, the lifting handles (110) are ergonomically positioned on the Reklaim PRO V1 Reverse Vending Machine (RVM) enclosure to enable safe and efficient manual relocation or repositioning of the unit during installation, maintenance, or transport. These handles are engineered to support the weight and balance of the RVM without compromising the structural integrity of the enclosure, ensuring both durability and user safety. The proximity sensor (111) is strategically installed near the inlet chute to detect the presence or approach of a user. Upon detecting movement or user proximity, the sensor automatically activates the RVM from standby to operational mode, enabling energy-efficient operation and a seamless, touch-free user experience. Additionally, the thunder protection module (112) is integrated into the system’s electrical architecture to protect sensitive internal electronics from voltage surges, power fluctuations, and lightning-induced transients, especially during thunderstorms. This module employs advanced surge suppression and grounding techniques to maintain system reliability, safeguard user safety, and prolong the operational lifespan of the RVM, according to the present invention.
[0033] According to the present invention, all elements depicted in FIG. 1 namely, the enclosure body (100), rear wheel assembly (101), front wheel with integrated brake (102), user interface display (103), QR scanner (104), user engagement module (105), inlet chute (106), RVM door (107), fail-safe electronic lock (108), back-illuminated logo (109), lifting handles (110), proximity sensor (111), and thunder protection module (112)—work synergistically to realize the aspects of the Reklaim PRO V1 Reverse Vending Machine (RVM). This integrated design delivers a secure, robust, and user-friendly collection platform that excels in both operational efficiency and user engagement. The ergonomic mobility features and lifting handles facilitate versatile deployment in diverse environments, while the user-centric interface, QR-based personalization, and real-time engagement modules foster active participation in post consumer recyclables collection and recycling. The combination of secure access control, fail-safe locking, and environmental protections—including thunder protection and proximity-activated operation—ensures uninterrupted reliability, system longevity, and public safety. The illuminated branding enhances visibility and trust, supporting widespread adoption. Collectively, these elements embody the advancement of a modular, intelligent, and highly secure RVM system that not only optimizes recyclable material intake and traceability but also elevates the overall collection experience for users and operators alike.
[0034] According to the present invention, FIG. 2 is a detailed schematic diagram depicting the internal structure of the inlet chute and flap mechanism of the Reklaim PRO V1 Reverse Vending Machine (RVM), illustrating the object intake, classification, and user feedback subsystem. The assembly comprises a precision-controlled flap (200), situated immediately after the inlet chute, which functions as a secure, motor-driven barrier to regulate the passage of deposited items. The flap is supported by a robust flap support mechanism (201), incorporating a central shaft and bearing assembly that ensures smooth, reliable, and aligned actuation throughout repeated operational cycles. Flap actuation is achieved via an electronically controlled stepper motor (202), capable of executing accurate and repeatable open-close movements in direct response to real-time control logic from the object verification system. Positioned directly below the flap, a drop sensor (203) detects and validates the physical passage of objects into the collection area, enabling instant system updates, user notifications, and statistical data logging. Object identification is performed by an integrated AI camera sensor (204), which captures high-resolution images of each item for advanced material type, brand, and quality classification. To enhance user experience, a speaker module (205) is provided for delivering audio feedback, operational prompts, and system alerts. All aforementioned components are securely mounted on a unified frame structure (206), fabricated from high-strength material to maintain precise alignment, durability under repeated use, and ease of serviceability. Collectively, this subsystem ensures the secure, intelligent, and user-responsive intake and classification of recyclables, embodying the functionality of the RVM according to the present invention.
[0035] According to the present invention, FIG. 2 presents a detailed schematic diagram of the internal structure of the inlet chute and flap mechanism of the Reklaim PRO V1 Reverse Vending Machine (RVM), focusing on the secure and intelligent intake of deposited items. The system begins with the flap (200), a motor-driven barrier situated immediately after the inlet chute, which serves as the critical point of access control for all deposited items. This flap is precisely supported by the flap support mechanism (201), a combination of central shaft and bearings engineered to facilitate smooth, low-friction movement and maintain alignment during repeated open-close cycles. Flap actuation is performed by a dedicated stepper motor (202), which delivers precise and repeatable motion based on control signals from the system’s object verification logic, thereby ensuring that only properly identified and authorized items progress into the machine.
[0036] Directly below the flap, a drop sensor (203) is installed to confirm the successful passage of objects into the internal bin. This sensor acts as a validation checkpoint, updating the system status, triggering real-time user notifications, and logging transactional data for analytics and traceability. For object identification, the system employs an advanced AI camera sensor (204), a high-resolution imaging module capable of capturing images of each deposited item either before or during flap actuation. The camera analyzes features such as material type, brand, and quality, enabling intelligent sorting and data-driven decision-making. This high degree of automation and feedback reduces the chances of erroneous deposits, non-compliant items, and system misuse.
[0037] To enhance the user experience, the system is equipped with a speaker module (205), which provides real-time audio feedback, instructional prompts, and alerts for operational events, further guiding the user through the collection process. All components of this intake, classification, and feedback subsystem are integrated onto a durable frame structure (206), designed for precise alignment, shock resistance, and ease of maintenance or service. Together, these elements establish a highly responsive and intelligent intake subsystem that distinguishes the Reklaim PRO V1 RVM from conventional systems, delivering secure, accurate, and user-friendly collection operations according to the present invention.
[0038] All elements of FIG. 2 collectively function to deliver the aspects of the present invention by providing a secure, intelligent, and user-responsive intake mechanism within the Reklaim PRO V1 Reverse Vending Machine (RVM). The precisely actuated flap (200), supported by a robust mechanical assembly (201) and powered by a stepper motor (202), ensures that only validated objects proceed further, effectively preventing tampering and unauthorized deposits. The integration of a drop sensor (203) and an AI camera sensor (204) enables real-time object validation and advanced material classification, facilitating accurate sorting and comprehensive system analytics. Additionally, the speaker module (205) delivers immediate feedback and user guidance, enhancing the interaction experience, while the durable frame structure (206) ensures the stability and alignment of all subsystems. Together, these components embody an automated, safe, and intelligent intake and classification process that surpasses conventional RVM systems in accuracy, reliability, and user engagement.
[0039] According to the present invention, FIG. 3 is a block diagram illustrating the AI-based imaging and detection subsystem of the Reklaim PRO V1 Reverse Vending Machine (RVM), showing the arrangement and integration of intelligent vision components designed for real-time object analysis and classification. As depicted, the subsystem comprises an AI camera (300), strategically positioned to capture high-resolution images of deposited items within a clearly defined detection zone (302). To ensure consistent and accurate imaging, an illumination unit (301) provides uniform lighting across the detection area, minimizing shadows and reflections. Image data from the detection zone is processed by the object classification engine (303), which employs advanced machine learning algorithms to analyze item characteristics such as material type, color, shape, and brand. All these elements are mounted using a robust and adjustable supporting bracket for the camera (304), which maintains stable alignment and facilitates easy maintenance. Together, these components enable the RVM to deliver rapid, AI-driven material identification and sorting with a high degree of accuracy and adaptability, according to the present invention.
[0040] According to the present invention, FIG. 3 illustrates the AI-based imaging and detection subsystem of the Reklaim PRO V1 Reverse Vending Machine (RVM), which serves as the analytical core for automated material identification and sorting. Central to this subsystem is the AI camera (300), a high-resolution image sensor module positioned to continuously monitor objects as they enter the RVM. The camera is engineered to operate effectively under varying lighting and object movement conditions, enabling the system to capture detailed images necessary for reliable classification. The camera’s placement relative to the detection area ensures every deposited item is imaged clearly before further processing, providing a robust foundation for downstream analysis.
[0041] To guarantee high image quality regardless of ambient conditions, the subsystem incorporates an illumination unit (301). This unit consists of strategically placed light sources around the detection zone (302), ensuring that all items are evenly illuminated when they pass through the imaging area. Uniform lighting minimizes shadows, reduces glare, and enhances the visibility of distinguishing features such as labels, logos, and material textures. The detection zone itself is precisely defined to align with the camera’s field of view, thereby isolating each object for optimal image clarity and classification accuracy.
[0042] Captured image data is then routed to the object classification engine (303), a dedicated processing module that runs advanced machine learning or deep learning models tailored for material recognition. This engine analyzes attributes such as material type (e.g., PET, glass, metal), color, shape, and even brand markings or contamination levels. The physical arrangement of these components is secured by a supporting bracket for the camera (304), which provides mechanical stability and allows for easy calibration or maintenance. Collectively, these elements enable real-time, AI-driven object classification within the RVM, forming the basis for intelligent sorting, accurate user rewards, and data-driven system optimization, thereby achieving the automated collections of recyclables and vision-based recycling according to the present invention.
[0043] All elements of FIG. 3 collectively work to achieve an aspect of the present invention by enabling a fully automated, AI-driven imaging and detection subsystem that transforms how recyclables are identified and sorted within the Reklaim PRO V1 RVM. The integration of a high-resolution AI camera (300) with a precisely illuminated detection zone (301, 302) ensures that every deposited item is consistently and clearly captured, regardless of environmental lighting conditions. The object classification engine (303), powered by advanced machine learning algorithms, analyzes multiple object attributes in real time, such as material, shape, color, and brand, to deliver accurate, rapid classification and sorting decisions. The supporting bracket (304) maintains the stable alignment and modularity of these components, ensuring durability and ease of maintenance. Together, this configuration allows the RVM to achieve superior material recognition accuracy, prevent fraudulent returns, and adapt to a broad range of recyclable items, thereby advancing the field of automated collection and recycling systems through its intelligent, vision-based approach.
[0044] According to the present invention, FIG. 4 is a schematic representation of the electronic control and processing unit of the Reklaim PRO V1 Reverse Vending Machine (RVM), detailing the arrangement and interaction of essential electronic subsystems. The power interface (400) provides a central input terminal for external power, integrated with surge protection and voltage regulation features to ensure safe and stable delivery of electricity to internal modules. The USB interface (401) facilitates peripheral connectivity for sensors, cameras, diagnostics, and software updates. Ethernet communication (402) offers a high-speed wired connection for secure data exchange with cloud servers, remote dashboards, or monitoring systems, enabling real-time analytics and control. The switched-mode power supply (403) efficiently converts AC power into regulated DC voltages required for motors, sensors, and control circuits.
[0045] The motor driver (404) interprets commands from the master compute unit (405) and precisely regulates the actuation of various mechanical components, such as the intake flap and compactor mechanisms. The compute unit (405), acting as the central controller, executes AI algorithms for object detection, sorting decisions, and system health monitoring while orchestrating data flow and synchronization between subsystems. Heat management for high-power electronics is ensured by a heat sink with fins (406) that dissipates thermal energy, often supplemented by a cooling fan for optimal performance. The main printed circuit board (PCB) (407) integrates all modules, connectors, and signal routing pathways, providing compact and robust electrical interconnection.
[0046] Positioning sensors (408) supply real-time feedback on the movement and alignment of mechanical elements, ensuring precise and safe actuation. Finally, the data transmission module (409) supports wireless connectivity via Wi-Fi, LTE, or Bluetooth, enabling remote diagnostics, user interaction logs, system alerts, and seamless cloud integration. This electronic unit collectively provides the intelligent control, connectivity, and real-time responsiveness required for advanced automated collection as envisioned in the present invention.
[0047] According to the present invention, FIG. 4 showcases the electronic control and processing architecture of the Reklaim PRO V1 Reverse Vending Machine (RVM), central to the intelligent automation of the system. The power interface (400) acts as the main entry point for the external electrical supply, integrating both surge protection and voltage conditioning features. This ensures that only stable, regulated power is delivered to downstream circuits, protecting sensitive electronics from fluctuations or electrical hazards. Adjacent to this is the switched-mode power supply (403), which efficiently converts high-voltage AC input into multiple regulated DC outputs required by the motors, sensors, controllers, and other electronic subsystems throughout the machine.
[0048] Peripheral connectivity and communication are addressed by the USB interface (401) and the Ethernet communication port (402). The USB interface enables the easy addition of new sensors or cameras, field diagnostics, and quick software updates using laptops or USB drives. The Ethernet communication module provides a high-speed, secure data connection, allowing the RVM to interact with remote cloud servers, central monitoring dashboards, or service networks. This connectivity is essential for real-time analytics, remote diagnostics, centralized control, and for supporting data-driven decision-making within larger collection and recycling networks.
[0049] Motor control and intelligent processing are handled by the motor driver (404) and the compute unit (405), which collectively form the operational core of the RVM’s automation. The motor driver receives electronic control signals from the compute unit and translates them into precise actuation commands for hardware components, such as the flap mechanism, compactor, or conveyors. The compute unit (405), functioning as the system’s master controller, runs advanced AI algorithms for image analysis, object classification, operational coordination, and overall system state management. Thermal management for these critical electronics is ensured by a dedicated heat sink with fins (406), which efficiently dissipates generated heat, maintaining component reliability and performance.
[0050] Additional supporting modules on the main PCB (407) provide robust electrical interconnection and signal routing for all subcomponents. Positioning sensors (408) deliver continuous feedback regarding the positions of moving parts, such as the flap or compactor, ensuring synchronized and safe operation by feeding real-time data to the compute unit. The data transmission module (409) ensures wireless connectivity through protocols such as Wi-Fi, LTE, or Bluetooth, enabling the RVM to transmit system logs, maintenance alerts, or user interaction data to the cloud or remote devices. Together, these integrated electronics enable the Reklaim PRO V1 RVM to function as a responsive, networked, and highly intelligent automated collection system, supporting advanced features such as predictive maintenance, real-time monitoring, and seamless user engagement.
[0051] According to the present invention, all elements depicted in FIG. 4 collectively work to deliver the aspects of the Reklaim PRO V1 RVM by seamlessly integrating robust power management, intelligent control, real-time data communication, and advanced automation capabilities. The power interface (400) and switched-mode power supply (403) ensure reliable and safe energy distribution, while the compute unit (405) and motor driver (404) enable precise, AI-driven object recognition, sorting, and mechanical actuation. The USB interface (401) and Ethernet communication port (402), together with the data transmission module (409), facilitate secure connectivity for cloud-based analytics, remote diagnostics, and system updates. Positioning sensors (408) and the heat sink with fins (406) maintain operational accuracy and thermal stability, respectively. Mounted on the main PCB (407), this modular and interconnected architecture allows for scalable, real-time, and intelligent collection operations, achieving the invention’s technical advance by enabling highly efficient, reliable, and remotely manageable reverse vending machine systems that go far beyond conventional RVMs in automation, accuracy, and operational intelligence.
[0052] According to the present invention, FIG. 5 is a diagrammatic view of the Soft Landing V1 mechanism, showing the arrangement for gentle handling of fragile materials such as glass bottles, including the soft landing trolley (500), landing cloth platform (501), and level sensors (502), according to the present invention. The soft landing trolley (500) forms the primary support structure, enabling controlled vertical movement of the collection bag to minimize the drop height as bottles accumulate. The landing cloth platform (501), made of flexible and durable material, is anchored at one or both ends and can be wound or unwound by a rolling-shaft and support arms assembly (503), powered by a precise brake motor (504), to adjust its height based on fill level. The level sensors (502), strategically positioned as a transmitter and receiver pair, continuously monitor the height of the accumulated items and trigger the adjustment of the landing cloth to ensure a soft, cushioned landing for every object deposited.
[0053] Additionally, the collecting bag (505) is mounted via a detachable bag mounting system (507), allowing for easy replacement and operational continuity, while collected items (506), including glass bottles and other fragile recyclables, are gently received without the risk of breakage. The coordinated function of these components ensures a safe, efficient, and maintenance-friendly solution for handling delicate materials within the reverse vending machine, thus enhancing reliability and the overall collection process, as embodied by the present invention.
[0054] According to the present invention, FIG. 5 illustrates the Soft Landing V1 mechanism integrated within the Reklaim PRO V1 Reverse Vending Machine, engineered specifically for the gentle and safe handling of fragile materials such as glass bottles. Central to this mechanism is the soft landing trolley (500), which supports the landing cloth platform (501). The landing cloth is fabricated from a durable, flexible material and is anchored at one end while being wound around a rotating shaft at the other (or at both ends, depending on the configuration). As glass bottles or other delicate items are deposited into the collection area, the landing cloth provides a dynamic, cushioned surface that minimizes the drop height at all times, thereby preventing breakage or damage to fragile items.
[0055] To ensure precise height adjustment of the landing surface, the system employs level sensors (502), configured as a transmitter-receiver pair mounted on opposite sides of the collecting area. These sensors emit and detect a continuous signal; when the signal is interrupted for a sustained period—indicating the accumulation of items to a predefined fill level—the sensors trigger the activation of the brake motor (504). The brake motor powers the rolling-shaft and support arms assembly (503), which then unwinds the landing cloth, gradually lowering the collecting bag (505) and its platform. This controlled descent maintains a minimal drop distance for incoming items, regardless of how full the bag becomes, ensuring that every deposited items or object lands gently and safely.
[0056] Furthermore, the system is designed for operational efficiency and ease of maintenance. The collecting bag (505) is attached using a detachable bag mounting system (507), allowing service personnel to quickly remove and replace full bags without disrupting machine operation. The robust support arms and brake motor maintain lateral stability and precise positioning, while the flexible landing cloth expands the capacity and adaptability of the collection system. By integrating these elements, the Soft Landing V1 mechanism achieves a highly reliable, maintenance-friendly, and user-safe solution for managing fragile recyclables, exemplifying the aspects of the present invention in automated collection technology.
[0057] All elements of FIG. 5 collectively function to realize the aspect of the present invention by providing a highly reliable, automated soft-landing mechanism that gently handles fragile recyclables, such as glass bottles, within the Reverse Vending Machine. The combination of the soft landing trolley (500), landing cloth platform (501), precise level sensors (502), rolling-shaft and support arms (503), and brake motor (504) ensures that the drop height for deposited items is continually minimized, effectively preventing breakage and ensuring user safety. The collecting bag (505) and detachable bag mounting system (507) further contribute to operational efficiency by enabling quick replacement and maintenance. This coordinated system of mechanical and sensor-based elements distinguishes the invention from conventional RVMs by integrating an intelligent, adaptable landing mechanism that enhances material recovery, reduces operational losses, and extends the machine’s service life, thereby advancing the field of automated collection with a robust, user-friendly, and maintenance-optimized solution to foster recycling of recyclables.
[0058] According to the present invention, FIG. 6 is a schematic illustration of the liquid waste collection and drainage system, detailing the arrangement and function of the components designed to manage residual liquids from deposited items within the Reverse Vending Machine (RVM). The system comprises a collecting funnel (600), strategically positioned to guide liquids efficiently from deposited items or bottles or containers into the waste pathway. A mesh filter (601) is installed at the top of the collecting funnel to trap solid contaminants such as bottle caps, labels, or debris, thus preventing downstream clogging and ensuring that only liquids proceed further. Connected to the funnel is the waste collection pipe (602), a sealed conduit that securely channels liquid waste away from sensitive internal areas of the RVM toward a designated collection point. A clamp for a hose pipe (603) ensures leak-proof attachment at connection junctions, maintaining the integrity of the system under regular operation and maintenance. An extension hose (604) provides flexibility to direct the collected liquid waste into a removable canister or an external drain, allowing for easy disposal and system servicing. This integrated arrangement effectively maintains hygiene, prevents accidental leakage into electronics or compaction zones, and streamlines the maintenance process, according to the present invention.
[0059] According to the present invention, FIG. 6 illustrates the liquid waste collection and drainage system designed to efficiently manage and segregate residual liquids from deposited items within the Reverse Vending Machine (RVM). At the core of this subsystem is the collecting funnel (600), positioned beneath the object intake area to capture any liquids released from bottles or containers during the deposit process. The funnel is fabricated from corrosion-resistant materials to ensure durability and smooth liquid flow, thereby preventing splashback or leaks into surrounding compartments.
[0060] A crucial feature of the system is the mesh filter (601), which is installed at the top of the collecting funnel. This fine mesh acts as a barrier, capturing solid contaminants such as bottle caps, pieces of label, or miscellaneous debris that might be present with the liquid waste. By filtering out these solids, the mesh ensures only liquids proceed further, thereby preventing clogging and safeguarding the integrity of the downstream drainage components. The mesh is designed to be easily removable for cleaning and maintenance, contributing to the overall reliability and hygiene of the RVM.
[0061] Following filtration, the captured liquid flows into the waste collection pipe (602), a sealed conduit that directs the liquid away from sensitive areas within the machine. A clamp for the hose pipe (603) ensures a tight, leak-proof connection between the funnel and the waste collection pipe, preventing accidental disconnection or spills during use or servicing. The system is completed by an extension hose (604), which provides flexible routing to direct the liquid either into a removable collection canister or an external drain, depending on installation requirements. This thoughtful arrangement not only maintains internal cleanliness and protects electronic components but also greatly streamlines maintenance and waste disposal operations, as intended by the present invention.
[0062] All elements of FIG. 6 namely, the collecting funnel (600), mesh filter (601), waste collection pipe (602), clamp for hose pipe (603), and extension hose (604) collectively work to achieve the aspect of the present invention by providing a dedicated and integrated liquid waste management system within the Reverse Vending Machine. This system ensures that residual liquids from deposited items are efficiently captured, filtered, and routed away from critical internal components, thereby maintaining hygiene, preventing leaks, and protecting sensitive electronics. The combination of corrosion-resistant construction, removable mesh filtration for easy cleaning, and flexible drainage routing significantly enhances operational reliability and serviceability, setting the RVM apart from conventional machines that lack such comprehensive and maintainable liquid management solutions.
[0063] According to the present invention, FIG. 7 is a block diagram depicting the thermal management subsystem, including the electronic chamber (700), hot air zone (701), thermostat (702), heat exhaust fan (703), exhaust ventilation ports (704), and dust, moisture, and rodent protection features (705), for regulating internal temperatures within the Reverse Vending Machine (RVM), according to the present invention. This arrangement ensures that all sensitive electronic components are maintained within optimal operating conditions, enhancing the reliability and longevity of the system even under varied and challenging environmental conditions.
[0064] According to the present invention, FIG. 7 details the thermal management subsystem designed to maintain optimal operating temperatures for the sensitive electronics housed within the RVM. Central to this system is the electronic chamber (700), which securely encloses the compute unit, power supply, and motor drivers, isolating them from dust and debris while supporting controlled airflow. The chamber is strategically organized to promote efficient heat dissipation and physical protection of components, ensuring both safety and performance in diverse deployment environments.
[0065] Within this chamber, a designated hot air zone (701) accumulates warm air generated by high-power electronic components during operation. A thermostat (702) continuously monitors the internal temperature and, upon detecting that a predefined threshold has been exceeded, triggers the activation of the heat exhaust fan (703). The fan then expels the accumulated hot air from the chamber, facilitating rapid cooling and preventing overheating. The airflow path is precisely engineered, utilizing exhaust ventilation ports (704) that are carefully positioned and designed with louvered or meshed coverings to maximize efficiency while minimizing the risk of ingress by dust, moisture, or rodents.
[0066] The subsystem is further enhanced by integrated dust, moisture, and rodent protection features (705), which are crucial for maintaining long-term system reliability in harsh or outdoor environments. These protections include ingress-sealed ventilation ports, hydrophobic coatings, and physical barriers that prevent environmental contaminants from entering the electronic chamber. By combining active and passive cooling with robust environmental safeguards, the thermal management subsystem of the Reklaim PRO V1 ensures that all internal electronics remain within safe temperature ranges, thereby reducing the likelihood of failures, prolonging component life, and supporting continuous, reliable operation of the RVM in varied climates.
[0067] All elements of FIG. 7 collectively work to achieve the aspect of the present invention by providing a robust, intelligent thermal management subsystem that actively and passively regulates the internal temperature of the RVM’s sensitive electronics. The integration of the electronic chamber (700), hot air zone (701), thermostat (702), heat exhaust fan (703), and exhaust ventilation ports (704), along with dust, moisture, and rodent protection (705), ensures optimal heat dissipation and environmental resilience. This coordinated approach not only prevents overheating and potential damage to the core processing units but also enhances system reliability and longevity, enabling the RVM to operate efficiently and safely in varied and challenging environments. Such a comprehensive and adaptive thermal management solution represents a significant advancement over conventional vending machines, supporting continuous, high-performance operation and reducing maintenance requirements.
[0068] According to the present invention, FIG. 8 is a schematic diagram of the integrated compaction or crushing system for reducing the volume of plastic or metal containers post-classification, showing the compactor frame structure (800), motor drive for slitter (801), slitting blade (802), shaft for mounting blades (803), compactor plate (804), compactor drive mechanism (805), guide rods (806), compactor drive motor (807), BDC (Bottom Dead Center) detection sensor (808), and TDC (Top Dead Center) detection sensor (809), according to the present invention. This diagram illustrates how, after verification and sorting, items are directed to the crushing subsystem, where they are efficiently compacted to minimize storage requirements and optimize the operational capacity of the RVM.
[0069] In accordance with the present invention, FIG. 8 illustrates the schematic diagram of the integrated compaction or crushing system deployed within the Reklaim PRO V1 Reverse Vending Machine (RVM), specifically engineered to reduce the volume of plastic and metal containers post-classification. At the heart of this subsystem is the compactor frame structure (800), a robust chassis that provides the foundational support and precise alignment for all moving and load-bearing components. The deposited items once sorted and verified by upstream modules, are directed to this crushing mechanism, where the process of volume reduction is initiated. The overall mechanical rigidity and vibration-resistant construction of the frame ensures longevity, operational reliability, and safety during repetitive compaction cycles.
[0070] The crushing action begins with the motor drive for the slitter (801), which actuates the slitting blade (802) mounted on the shaft for mounting blades (803). The slitting blade creates initial incisions or slits on the surface of plastic or metal objects, thereby facilitating a more effective and uniform compaction. Once slit, the containers and other compressible items are compressed against the compactor plate (804) using the compactor drive mechanism (805). The drive mechanism converts rotary or linear motor output into direct compressive force, ensuring efficient crushing while minimizing mechanical stress. Guide rods (806) are employed to maintain perfect linearity and stability during the plate’s movement, preventing jamming or misalignment that could compromise crushing performance.
[0071] The system's intelligent operation is further augmented by the inclusion of a compactor drive motor (807) and a pair of sensors, as the BDC (Bottom Dead Center) detection sensor (808) and the TDC (Top Dead Center) detection sensor (809). The compactor drive motor supplies the requisite torque and speed for the compaction cycle, while the BDC sensor detects when the compactor plate reaches its lowest, fully compressed position, triggering the retraction process. Conversely, the TDC sensor ensures the compactor returns to its ready state at the top of its stroke, preventing premature intake of additional items and allowing for coordinated system operation. Collectively, these elements deliver a precise, energy-efficient, and safe compaction system that significantly enhances the waste handling and storage efficiency of the RVM.
[0072] All elements of FIG. 8 collectively work to achieve the aspect of the present invention by providing an integrated, highly efficient compaction and crushing system that significantly reduces the storage volume of plastic and metal containers within the Reverse Vending Machine (RVM). The robust compactor frame structure (800) ensures precise alignment and mechanical stability, while the motor drive for the slitter (801) and slitting blades (802, 803) facilitate pre-processing of items for optimal compaction. The compactor plate (804) and drive mechanism (805), supported by guide rods (806), enable uniform and reliable crushing cycles. Intelligent operation is further ensured by the compactor drive motor (807) and the precise stroke control provided by the BDC (808) and TDC (809) sensors, preventing jamming and enhancing operational safety. Together, these components enable the RVM to handle higher throughput with minimal downtime, maximize bin capacity, and deliver a robust, automated waste management solution that advances the field beyond traditional, less integrated systems.
[0073] According to the present invention, FIG. 9 is an exploded view of the mechanical assembly and structural components of the Reklaim PRO V1 Reverse Vending Machine (RVM), showing the base panel (900), right panel (901), left panel (902), fasteners (903), electronics sub-assembly frame (904), support gussets (905), gaskets and seals for the flap (906), cable routing path (907), cable protection against rodents (908), alternate bag holder (909), and powder coating (910), according to the present invention. This view illustrates how each structural element is strategically positioned and integrated to provide maximum mechanical stability, protection, and modularity within the RVM, ensuring robust support for all operational and electronic components while enhancing serviceability and environmental resistance.
[0074] In accordance with the present invention, FIG. 9 presents an exploded view of the mechanical assembly and structural components of the Reklaim PRO V1 Reverse Vending Machine (RVM), emphasizing the robust and modular design that underpins the entire system. At the foundation lies the base panel (900), engineered from reinforced sheet metal to uniformly distribute loads and provide structural integrity for both static and dynamic forces encountered during machine operation and relocation. The right panel (901) and left panel (902) form the lateral enclosures of the RVM, constructed to shield internal subsystems from physical impacts, dust, and moisture, while also supporting auxiliary components and maintaining aesthetic continuity.
[0075] The assembly utilizes a comprehensive set of fasteners (903) to secure the structural panels, ensuring ease of disassembly for maintenance and high resistance to operational vibrations. The electronics sub-assembly frame (904) is a dedicated internal rack that organizes and isolates sensitive electronic modules, such as controllers and power supplies, from the mechanical stresses and environmental influences present in the waste bin area. Support gussets (905), strategically placed at high-stress junctions, reinforce the chassis and distribute loads to prevent deformation or structural fatigue over extended periods of use. Gaskets and seals for the flap (906) are incorporated to prevent ingress of dust, moisture, or insects, further protecting the operational reliability of the system.
[0076] To enhance safety and longevity, the RVM features a well-defined cable routing path (907) and cable protection against rodents (908), utilizing shielding conduits and strategic placement to minimize exposure to environmental hazards and pest-related damage. The alternate bag holder (909) introduces flexibility for accommodating various bag sizes or types, supporting operational adaptability based on use-case requirements. Finally, powder coating (910) is applied as a durable surface finish to all major panels, delivering corrosion resistance, UV stability, and a smooth, cleanable exterior that preserves both the machine’s aesthetics and long-term durability in diverse deployment environments.
[0077] All elements illustrated in FIG. 9 collectively work to achieve the aspect of the present invention by establishing a modular, durable, and serviceable mechanical framework that ensures the structural integrity, environmental protection, and operational longevity of the Reklaim PRO V1 Reverse Vending Machine (RVM). The combination of a reinforced base panel, robust side panels, and support gussets provides exceptional load distribution and resistance to external shocks, while the electronics sub-assembly frame, strategic cable routing with rodent protection, and high-quality gaskets and seals protect sensitive electronics from environmental hazards and physical interference. Features such as the alternate bag holder and powder-coated surfaces further enhance operational flexibility and resilience, enabling easy adaptation to varied user needs and deployment scenarios. Together, these components form a highly reliable, vandal-resistant, and maintenance-friendly enclosure that supports the advanced functionalities and user-centric design of the RVM, distinguishing it from conventional vending systems and underpinning the improvements in durability, adaptability, and system uptime.
[0078] According to the present invention, FIG. 10 is a diagram illustrating the vibration-damping and noise reduction features integrated into the Reklaim PRO V1 Reverse Vending Machine (RVM), including vibration-dampening mounts (1000) and noise-absorbing foam lining (1001), according to the present invention. The vibration-dampening mounts (1000) are strategically positioned between the base structure and vibration-generating components to isolate and minimize the transfer of mechanical vibrations throughout the enclosure. The noise-absorbing foam lining (1001), constructed from fire-retardant and moisture-resistant material, is applied along the surfaces of the item guiding and impact zones to significantly reduce noise generated during item processing and object drops. These integrated features work in concert to ensure quiet operation of the RVM, protect internal components from mechanical stress, and enhance user comfort in public or indoor environments.
[0079] In accordance with the present invention, FIG. 10 illustrates the advanced vibration-damping and noise reduction subsystem integrated into the Reklaim PRO V1 Reverse Vending Machine (RVM). Central to this system are the vibration-dampening mounts (1000), which are elastomeric or spring-based components strategically positioned between the machine’s base structure and all major vibration-producing elements, such as the compactor, drive motors, and impact zones where recyclables are deposited. These mounts absorb and dissipate vibrational energy, thereby preventing its transmission to the surrounding enclosure and internal assemblies. As a result, the mounts substantially reduce structural fatigue and mechanical wear, contributing to greater operational longevity and reliability.
[0080] Complementing the vibration-dampening mounts is the noise-absorbing foam lining (1001), which is applied along the interior surfaces, particularly in the zones where items or objects are guided, dropped, or compressed. This specialized foam is engineered for high acoustic absorption, fire retardancy, and resistance to moisture and contaminants. By absorbing the impact sounds generated during the item drop and processing cycles, the foam lining ensures that the RVM operates at reduced noise levels, making it suitable for deployment in noise-sensitive environments such as offices, malls, schools, and residential buildings. The multi-layer composition of the foam further enhances its sound-dampening capability and durability over repeated use cycles.
[0081] Together, the combination of vibration-dampening mounts (1000) and noise-absorbing foam lining (1001) represents a subsystem that addresses both user comfort and machine longevity. These features not only minimize noise pollution and enhance the public acceptance of the RVM but also protect sensitive internal components from the long-term effects of mechanical shock and vibration. This comprehensive approach to mechanical and acoustic isolation distinguishes the Reklaim PRO V1 from conventional reverse vending solutions, underscoring its design and focus on robust, user-friendly operation.
[0082] All elements of FIG. 10, namely the vibration-dampening mounts (1000) and noise-absorbing foam lining (1001), collectively function to achieve the aspect of the present invention by providing an advanced mechanical and acoustic isolation system within the RVM. This integration ensures that operational vibrations and impact noises generated during item deposition, sorting, and compaction are effectively absorbed and mitigated, thereby minimizing noise pollution in public environments and reducing internal mechanical stress. As a result, the system not only enhances user comfort and acceptability of the RVM in noise-sensitive locations but also prolongs the service life and reliability of the machine’s internal components. This holistic approach to vibration and noise management sets the Reklaim PRO V1 apart from conventional reverse vending machines, representing a significant advancement in user-centric, durable, and robust collectiontechnology to foster recycling and promote circular economy.
[0083] In an exemplary operation, a system to facilitate the intelligent collection, identification, and segregation of post-consumer recyclables is provided. The system comprises a robust enclosure body designed for durability and mobility, a user interface display for interactive guidance and reward notifications, and a QR scanner for secure user authentication and personalized engagement. The system further comprises a user engagement module featuring LED indicators and audio feedback, an inlet chute with a tamper-resistant design for smooth intake, and a secure access door equipped with a fail-safe electronic lock. In an embodiment, the system includes a proximity sensor to enable automated activation, a thunder protection module to safeguard electronic components, and an AI-based imaging subsystem for real-time object classification. In another embodiment, the system features a detailed internal intake and flap mechanism governed by a precision stepper motor and drop sensor, a soft landing mechanism for gentle handling of fragile items, and a dedicated liquid waste management module with mesh filtration. In an additional embodiment, the system is equipped with advanced thermal management, an integrated compaction unit for volume reduction, and a modular mechanical structure for stability, rodent protection, and easy maintenance. Collectively, these components operate under the control of a central compute unit, enabling intelligent automation, user safety, and seamless public deployment in modern environments.
[0084] In an embodiment, the processor is configured to receive sensor inputs and user commands via the user interface display and QR scanner, enabling seamless user authentication and system activation. In an embodiment, the processor is configured to analyze real-time image data from the AI camera sensor to accurately classify and validate deposited objects by material type, shape, and quality before actuating the flap mechanism. In an embodiment, the processor is configured to control the stepper motor for precise flap operation and to monitor the drop sensor, ensuring only authorized objects are processed while providing immediate feedback to the user. In an embodiment, the processor is configured to manage the soft landing mechanism by interpreting level sensor signals and actuating the brake motor to adjust the collecting bag’s position for gentle item deposition. In another embodiment, the processor is configured to detect and process liquid waste by activating relevant valves and monitoring the drainage system status. Additionally, the processor manages thermal regulation by monitoring the thermostat and controlling the heat exhaust fan, oversees compaction cycles by operating motor drivers and position sensors, and ensures secure system operations by communicating with remote servers through the data transmission module. Overall, the processor orchestrates all subsystems to achieve intelligent automation, user safety, and efficient material handling within the RVM.
[0085] In an exemplary operation, a system to facilitate the intelligent return, classification, and secure collection of post-consumer recyclables is provided. The system comprises a robust enclosure body equipped with a user interface display, a QR scanner for user identification, and a user engagement module for real-time feedback. The system comprises an inlet chute with a precision flap mechanism controlled by a stepper motor, an AI camera sensor for real-time object recognition, and a drop sensor for validating item passage. In an embodiment, the system further includes a soft landing mechanism with a mobile trolley, a landing cloth platform, and level sensors for gentle handling of fragile materials. In an embodiment, the system is configured with a liquid waste collection and drainage subsystem consisting of a collecting funnel, mesh filter, and extension hose to manage residual liquids efficiently. In another embodiment, a dedicated thermal management subsystem with an electronic chamber, thermostat, heat exhaust fan, and ventilation ports is incorporated to regulate internal temperatures and ensure reliable electronic performance. Additional embodiments include an integrated compaction mechanism for reducing the volume of plastics and metals, a modular mechanical assembly for structural stability and maintenance, and advanced vibration-damping and noise reduction features for quiet operation. Collectively, these components and their control logic enable the RVM to deliver secure, efficient, and user-friendly collection operations.
[0086] In another embodiment of the present invention, the system is equipped with a dynamic power management module that intelligently switches between solar, battery, and grid power sources to ensure continuous operation in diverse environments and during power outages. The system further comprises advanced proximity sensors and AI-driven user detection to transition automatically between low-power standby and active modes, thereby optimizing energy consumption. Additionally, in this embodiment, the system features a tamper-proof, rodent-resistant enclosure constructed from high-strength, non-chewable materials and precision-sealed joints, complemented by integrated ultrasonic repellents and motion sensors to deter unauthorized access and rodent intrusion. The system is also configured with cloud-connected data analytics capabilities for real-time performance monitoring, predictive maintenance, and remote software updates, ensuring operational reliability and adaptability for deployment in both indoor and outdoor public spaces.
[0087] In yet another embodiment of the present invention, the system incorporates an automated quality control (QC) metric module that utilizes an AI-powered camera and multi-parameter sensors to assess each deposited item based on material type, weight, size, and contamination level before acceptance. In this configuration, the system not only segregates items based on their classification but also provides immediate feedback to users through the user interface display regarding the acceptance or rejection of materials, along with specific guidance for proper collection practices. The processor is further configured to maintain a detailed digital log of accepted and rejected items, enabling advanced data analytics for collection efficiency and waste management optimization. Additionally, the system supports secure user authentication via QR code, RFID, or biometric methods, allowing for personalized reward schemes, detailed collection history tracking, and seamless integration with municipal or institutional collection programs.
[0088] Let us consider a practical scenario to illustrate the working of the present disclosure. Consider a user at a busy railway station who approaches the Reklaim PRO V1 Reverse Vending Machine to deposit or return an empty plastic bottle. As the user draws near, the proximity sensor (111) detects their presence and activates the machine from standby mode. The user scans their mobile app QR code at the QR scanner (104), which instantly pulls up their profile on the user interface display (103). Guided by on-screen instructions and LED/audio cues from the engagement module (105), the user deposits the item into the inlet chute (106). The AI camera sensor (204) captures and analyzes the item for material, brand, and contamination. Upon positive identification, the stepper motor (202) actuates the flap (200), allowing the deposited items or bottle to drop into the internal bin, where a drop sensor (203) confirms successful intake. Any residual liquid drains through the collecting funnel (600) and mesh (601) into a secure waste collection system. If the item is a fragile glass bottle, the soft landing trolley (500) gently lowers the collecting bag to prevent breakage. Simultaneously, the processor logs the transaction, updates the user’s rewards, and sends real-time system data to a cloud server via the data transmission module (409). The machine’s internal components remain protected from dust, rodents, and power surges by robust structural elements, thermal management, and the thunder protection module (112), ensuring safe, hygienic, and efficient operation even in demanding public environments.
[0089] FIG. 11 is a flowchart (1100) that illustrates a method for intelligent collection using the Reklaim PRO V1 Reverse Vending Machine system, in accordance with an embodiment of the present invention. The method begins at a Start step 1102 and proceeds to step 1104. At step 1104, the system detects the presence of a user through the proximity sensor and activates the user interface display. In step 1106, the user scans their identification or mobile application QR code using the integrated QR scanner, triggering the retrieval of their profile and displaying instructions on the screen. At step 1108, the user deposits a recyclable item into the inlet chute; simultaneously, the AI camera and object classification engine capture and analyze the item for material type, shape, brand, and contamination.
[0090] At step 1110, if the item is validated as an acceptable recyclable, the flap mechanism is actuated by the stepper motor, and the object is permitted to drop into the internal collection bin. The drop sensor detects successful passage, and the processor logs the transaction, updating both the user’s reward account and the system analytics. In step 1112, any residual liquid is drained through the funnel and mesh filter into the waste collection system, while soft landing or compaction operations are initiated as needed based on the material type. If the item fails validation, the flap remains closed, and the user is notified via audio and display feedback.
[0091] At step 1114, the system transmits transaction data and machine status to a remote server or cloud analytics platform via the data transmission module. In step 1116, the user is informed of their updated refunds/rewards status and given the option to deposit additional items or end the session. The method concludes at step 1118, where the RVM system resets for the next user and returns to standby mode, thus ensuring an efficient, secure, and user-friendly collection process in accordance with the present invention.
[0092] The present disclosure offers several technical advantages over conventional reverse vending machine technologies. Firstly, its integration of multiple sensors—including AI-based cameras, drop sensors, level sensors, proximity detectors, and environmental protection modules—enables precise identification, classification, and tracking of recyclable items in real time. This enhanced sensor fusion supports accurate material recognition, robust user authentication, and automatic adaptation to diverse item types. Additionally, the use of an intelligent processor orchestrates coordinated actuation of the flap, compaction, and soft landing systems, thereby minimizing mechanical complexity, wear, and maintenance requirements. The system further incorporates advanced modules for thermal management, liquid waste drainage, noise and vibration reduction, and secure, networked data transmission. Together, these ensure reliable operation under varied environmental conditions, optimize collection throughput, promote user engagement with real-time feedback and reward mechanisms, and offer superior protection against tampering, contamination, and power surges collectively resulting in a next-generation, user-friendly, and operationally robust collection platform.
[0093] The present disclosure provides a concrete and tangible solution to a significant technical problem in the field of automated waste collection and recycling management. Specifically, the present disclosure offers an intelligent reverse vending machine system that seamlessly integrates advanced material identification using AI-driven imaging, gravity-assisted flap mechanisms, real-time feedback modules, and automated compaction units. Key technical features and functionalities include multi-sensor data fusion for accurate item classification, secure user authentication and engagement through touch displays and QR scanning, adaptive power management with solar-battery-grid switching, integrated soft landing mechanisms to protect fragile items, and liquid waste drainage systems for hygiene. Additionally, the invention incorporates environmental protection elements such as thermal management, dust and rodent resistance, surge protection, and vibration-dampening components. Together, these features ensure the system delivers efficient, safe, and reliable collection operations in diverse public environments, effectively addressing operational limitations and technical challenges found in conventional solutions.
,CLAIMS:CLAIMS
We Claim:
1. A system for intelligent collection of post-consumer recyclables, comprising:
a robust enclosure body (100) housing internal components;
a user interface display (103) for real-time interaction and instructional guidance;
a QR scanner (104) for scanning user and/or item credentials;
an inlet chute (106) configured for the secure deposit of recyclables;
a flap mechanism (200) operable via a stepper motor (202) for controlled intake;
an AI camera sensor (204) positioned to classify deposited recyclables;
a drop sensor (203) for validating successful passage of an object;
a compute unit (405) configured to execute object identification, user interaction, and data management operations; and
a compaction or crushing unit (800) for reducing container volume after classification.

2. The system of claim 1, wherein the enclosure body (100) further comprises a rear wheel assembly (101) and a front wheel with integrated brake (102) to enable mobility and stable positioning of the system.

3. The system of claim 1, wherein the inlet chute (106) and flap mechanism (200) are further coupled with a proximity sensor (111) and a speaker module (205) for automated activation and audio feedback to the user informing the refund/rewards received by the User

4. The system of claim 1, wherein the AI camera sensor (204) is operatively connected to an illumination unit (301) and an object classification engine (303) for enhanced imaging and accurate material recognition.

5. The system of claim 1, further comprising:
a liquid waste collection subsystem including a collecting funnel (600), mesh filter (601), and waste collection pipe (602) to capture and redirect residual liquid from deposited items.

6. A method for intelligent collection using a reverse vending machine system, the method comprising:
detecting a user’s presence via a proximity sensor (111);
activating a user interface display (103) to provide operational guidance;
receiving a recyclables via an inlet chute (106);
scanning the container with an AI camera sensor (204) to classify the container type; and
actuating a flap mechanism (200) to allow or prevent passage of the container based on classification.

7. The method of claim 6, further comprising:
validating passage of the container into the system using a drop sensor (203) and providing real-time audio feedback through a speaker module (205).

8. The method of claim 6, further comprising:
capturing and redirecting any residual liquid from the deposited container through a collecting funnel (600), mesh filter (601), and waste collection pipe (602).

9. The method of claim 6, further comprising:
compressing or crushing the classified container using a compaction or crushing unit (800) to optimize storage within the system.

10. The method of claim 6, further comprising:
transmitting data relating to object classification, user transactions, and system status via a data transmission module (409) to a remote server or cloud platform for analytics and maintenance.