DESC:LINEAR PROFILE APPARATUS AND METHOD FOR MANUFACTURING THEREOF
TECHNICAL FIELD
The present disclosure generally relates to area of building materials. More specifically, the present disclosure relates to a linear profile apparatus and a method for manufacturing thereof.
BACKGROUND
False ceilings, wall features, and facade systems have become essential in modern architecture to improve the overall aesthetic appearance of a building or interior space. These elements are used to conceal services such as electrical, plumbing, and air conditioning, and to enhance the visual appeal of the area. Conventionally, materials such as gypsum boards, mineral fiber boards, metal, PVC, wood, terracotta, ceramic, high-pressure laminates, and others have been used to create false ceilings, wall features, and facade systems.
However, each of the mentioned materials has limitations in terms of complete integration of the services, environmental benefits, usage restrictions, thermal insulation, durability, availability, lead time, ease of installation, cost of production, depleting natural resources, flaking, dust, ease of repair and service, constant maintenance, painting, formation of cracks, aesthetic appeal.
Linear elements are hanging ceilings that create an ideal atmosphere inside a closed space. They provide a view of any plenum area and concrete ceiling above. They are also used as remedial installation to control unwanted acoustic issues such as noise and echo effectively, where a distinctive design or improvement is required. They also act as an acoustic element even while partially hiding from the ceiling. However, builders often face challenges while fixing the ceiling linear elements along with HVAC, Electrical, Fire Systems, light fixtures, CCTV, PA systems, and decorative features. Some prior arts relate to a ceiling linear element system only for acoustics and decorative purposes, other features are independently mounted and methods thereof, where the linear elements can be installed onto construction ceiling hangers, to provide an aesthetically pleasing image, such as an undulating pattern, with a reduction in unwanted noise or room acoustics.
Other prior arts relate to noise reduction apparatus and methods of making and using the same, where the panels have holes to receive the rein for absorbing the sound waves between the panels. The panels are attached to the frame or other connecting structures over a workspace. The light fixture is incorporated into the true ceiling separately from the panel which hangs from the ceiling. The panels are made of glass, wood, or other types of material. These prior arts discussed a quick and easy installation onto ceiling hangers without the need for additional tools, noise reduction, lighting fixtures and different engineering designs and materials of the linear elements.
However, none of the prior arts provides a solution to the weight of the linear element’s material, additional space for electrical wiring in its design, utilization of a simple and minimal support structure for the linear element, along with facilitating the acoustics, firefighting systems, and Integration of lighting fixtures within the linear elements. Further, the traditional lighting systems do not have elements which are customizable or have elements that can be printable to any custom design and décor. The conventional system only focuses on the illumination and has only one surface for lighting the space. The space may be provided at the bottom end or on a single side of the surface and limits the light output to one surface only. Hence there is a need for a multi-sided surface lighting system which can be custom design and decor.
Thus, there is a need for a technical solution that overcomes the aforementioned problems of conventional linear profiles.
SUMMARY
In view of the foregoing, a linear profile apparatus is disclosed. The linear profile apparatus includes one or more linear profiles such that each linear profile is made up of a translucent material. Each linear profile includes a first section and a second section. The first section includes a plurality of chambers such that each chamber is adapted to enclose at least one member. The second section is coupled to the first section and adapted to enclose at least one element.
In some embodiments of the present disclosure, the first section further includes a plurality of perforations that are disposed on an outer surface of the first section and adapted to mitigate noise by dispersing sound waves within the first section.
In some embodiments of the present disclosure, the first section further includes a plurality of elongated legs and a plurality of recesses. The plurality of elongated legs are disposed at a first side of the first section. The plurality of recesses are disposed at a second side of the first section.
In some embodiments of the present disclosure, the linear profile apparatus further includes a carrier that includes one or more protrusions. Each protrusion includes a plurality of notches such that each elongated leg snugly fits into a corresponding notch.
In some embodiments of the present disclosure, the second section includes a plurality of ledges disposed at one side of the second section such that each ledge snugly fits into a corresponding recess.
In some embodiments of the present disclosure, the linear profile apparatus further includes a suspension rod that is coupled to the carrier and adapted to provide support to the carrier to facilitate the carrier to couple to a roof.
In some embodiments of the present disclosure, the at least one member includes one of, lighting elements, alarming devices, CCTV cameras, speakers, fire suppressants sprinklers, electric cables, data cables, or HVAC pipes. The at least one element includes at least one illuminating source or at least one decorative element.
In some embodiments of the present disclosure, the linear profile apparatus further includes a plurality of brackets such that each bracket includes a plurality of mounting points. To facilitate coupling of a linear profile to a corresponding bracket, the plurality of elongated legs snugly fits into the plurality of mounting points of the corresponding bracket.
In some embodiments of the present disclosure, the first section further includes a plurality of bumps that are disposed at a first side of the first section and along a length of the first section of the corresponding linear profile.
In some embodiments of the present disclosure, the linear profile apparatus further includes a plurality of cross rails such that each cross rail is adapted to accept at least one bump of the first section of the corresponding linear profile.
In some embodiments of the present disclosure, each linear profile of the one or more linear profiles includes an acoustic material provided in the first section of each linear profile of the one or more linear profiles. The acoustic material is adapted to mitigate noise.
In some aspects of the present disclosure, a method for manufacturing at least one linear profile is disclosed. The method includes a step of preparing a homogeneous powder blend by mixing a thermoplastic polymer and one or more light diffusing agents at a predetermined ratio range. The method further includes a step of heating the homogeneous powder blend at a first predetermined temperature range. The method further includes a step of cooling the homogeneous powder blend at a second predetermined temperature range. The method further includes a step of extruding, by way of a die, the cooled homogeneous powder blend to form the at least one linear profile. The method further includes a step of cooling the at least one linear profile to solidify and maintain an extruded shape of the linear profile.
In some embodiments of the present disclosure, the first predetermined temperature range is from 75o Celsius (C) to 130o C and the second predetermined temperature range is from 110o C to 20o C.
BRIEF DESCRIPTION OF DRAWINGS
The above and still further features and advantages of aspects of the present disclosure becomes apparent upon consideration of the following detailed description of aspects thereof, especially when taken in conjunction with the accompanying drawings, and wherein:
FIG. 1 illustrates a front sectional view of a linear profile apparatus, in accordance with an embodiment of the present disclosure;
FIG. 2 illustrates a perspective view of a first linear profile of the linear profile apparatus of FIG. 1, in accordance with an embodiment of the present disclosure;
FIG. 3 illustrates a front sectional view of the linear profile apparatus showing snug-fitting of a second section to a first section of the first linear profile, in accordance with an embodiment of the present disclosure;
FIGs 4A and 4B illustrate a front sectional view of the linear profile apparatus 100 showing a plurality of chambers of the first section, in accordance with an embodiment of the present disclosure;
FIG. 5 illustrates a front sectional view of three linear profiles of the linear profile apparatus, in accordance with an exemplary embodiment of the present disclosure;
FIG. 6 illustrates a front sectional view of the linear profile apparatus of the FIG. 1 having a plurality of mounting plates, in accordance with an exemplary embodiment of the present disclosure;
FIG. 7 illustrates a perspective view of the first linear profile with perforations, in accordance with an embodiment of the present disclosure;
FIG. 8A illustrates a front sectional view of the linear profile apparatus with a plurality of brackets, in accordance with an embodiment of the present disclosure;
FIG. 8B illustrates a side view of the linear profile apparatus, in accordance with an embodiment of the present disclosure;
FIG. 9 illustrates a side view of the linear profile apparatus with a plurality of cross rails, in accordance with an embodiment of the present disclosure; and
FIG. 10 illustrates a flowchart of a method for manufacturing at least one linear profile of the one or more linear profiles, in accordance with an embodiment of the present disclosure.
To facilitate understanding, like reference numerals have been used, where possible, to designate like elements common to the figures.

DETAILED DESCRIPTION
Various aspects of the present disclosure provide a linear profile apparatus and a method for manufacturing thereof. The following description provides specific details of certain aspects of the disclosure illustrated in the drawings to provide a thorough understanding of those aspects. It should be recognized, however, that the present disclosure can be reflected in additional aspects and the disclosure may be practiced without some of the details in the following description. The various aspects including the example aspects are now described more fully with reference to the accompanying drawings, in which the various aspects of the disclosure are shown. The disclosure may, however, be embodied in different forms and should not be construed as limited to the aspects set forth herein. Rather, these aspects are provided so that this disclosure is thorough and complete, and fully conveys the scope of the disclosure to those skilled in the art. The subject matter of example aspects, as disclosed herein, is described with specificity to meet statutory requirements. However, the description itself is not intended to limit the scope of this disclosure. Rather, the inventor/inventors have contemplated that the claimed subject matter might also be embodied in other ways, to include different features or combinations of features similar to the ones described in this document, in conjunction with other technologies. Generally, the various aspects including the example aspects relate to a linear profile apparatus and a method for manufacturing thereof.
FIG. 1 illustrates a front sectional view of a linear profile apparatus 100, in accordance with an embodiment of the present disclosure. The linear profile apparatus 100 (hereinafter referred to and designated as “the apparatus 100”) may be deployed in a building. The apparatus 100 may be used as both decorative and functional components in ceilings, walls, and facades of buildings, among other applications. The apparatus 100 may be used in ambient lighting in interior and exterior spaces, highlighting architectural features, creating visual interest and texture, creating unique designs, providing a subtle and lighting effect, enhancing the aesthetic value of buildings, and acting as a focal point in interior and exterior design schemes as required by the user. The apparatus 100 may be installed or deployed on a roof 101. In some embodiments of the present disclosure, the apparatus 100 may be disposed or deployed at side walls of a premise. Embodiments of the present disclosure are intended to include and/or otherwise cover any suitable location where the apparatus 100 may be installed or deployed.
In some embodiments of the present disclosure, the apparatus 100 may be durable, weather-resistant, and may be pre-colored, digitally printed, painted, textured, or reflective. Specifically, one or more components of the apparatus 100 may be pre-colored, digitally printed, painted, textured, or reflective. The apparatus 100 may have a protective coating coated thereon. Various components of the apparatus 100 may have tapered ends for seamless connections among them and seamless installation of the apparatus 100 at various locations. The apparatus 100 may have a hollow core to accommodate additional lighting or wiring or any service or utility.
In some embodiments of the present disclosure, the apparatus 100 may be further processed to include a frosted or matte surface and thereby providing a diffused and soft light output. In some embodiments of the present disclosure, the apparatus 100 may be further processed to include a prism surface, refracting light in a unique and a visually interesting way.
The apparatus 100 may include one or more linear profiles 102a-102n (hereinafter collectively referred to and designated as “the linear profiles 102”), a carrier 104, and a suspension rod 106.
The linear profiles 102 may be elongated structures or elongated continuous elements. The linear profiles 102 may be utilized for structural or aesthetic purposes. The linear profiles 102 may be used in a variety of roofing systems. The linear profiles 102 may be long, narrow, and usually straight components that may be formed of various materials. In some examples of the present disclosure, the linear profiles 102 may be used in framework of the roof 101. In some other examples of the present disclosure, the linear profiles 102 may be used for ridge caps (along a peak of the roof 101) or eaves (edges of the roof 101). The linear profiles 102 may facilitate to seal the roof 101 and may prevent water ingress and manage runoff.
In some embodiments of the present disclosure, the linear profiles 102 may be gutter profiles that may be used to form gutters along the edges of the roof 101 and thereby helping to channel or guide water away from the roof 101. In some embodiments of the present disclosure, the linear profiles 102 may be used for decorative or waterproofing purposes. The linear profiles 102, when made from metal or plastic, may be used for cladding, and thereby creating a seamless aesthetic and adding an additional layer of protection against leaks.
In some embodiments of the present disclosure, the linear profiles 102 may be used for managing rainwater and may ensure that the roof 101 does not retain excess water, which could otherwise lead to structural damage or leaks in the roof 101. In some embodiments of the present disclosure, the linear profiles 102 may be used for ventilation purposes, for example, ridge vents, which may be installed at the peak of the roof 101. In such a scenario, the linear profiles 101 may allow airflow and prevent the build up of moisture in attic or under the roof 101. In some embodiments of the present disclosure, the linear profiles 102 may add sleek, modern lines to a roofline of a building, and thereby enhancing structural appearance of the roof 101. In some embodiments of the present disclosure, the linear profiles 102 may be used a support structure, for example, beams or trusses. In such a scenario, the linear profiles 102 may be necessary for providing overall structural integrity of the roof 101, especially for larger or flatter roofs.
In some embodiments of the present disclosure, each linear profile of the linear profiles 102 may be made up of metal, plastic, wood, reinforced concrete, composite materials, or a translucent material. These materials for the linear profiles 102 advantageously enhance durability of the linear profiles and provide rust/corrosion resistance to the linear profiles 102. Further, these materials of the linear profiles 102 may facilitate to manufacture lightweight linear profiles. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of known and later developed materials, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, the linear profiles 102 may be made up of a composition that includes a thermoplastic polymer and one or more light diffusing agents. The composition may further include at least one of, Unplasticized Polyvinyl Chloride (UPVC) resin, a stabilizer, an impact modifier, a processing aid, a homopolymer, a lubricant, a filler, titanium dioxide, and an Ultraviolet (UV) absorber. The UPVC resin is a thermoplastic polymer that is rigid, strong, and durable and thereby enhancing robustness of the linear profiles 102. The UPVC resin may be about 75%-85% of the composition of the linear profiles 102. The stabilizer in the composition may advantageously enhance durability of the UPVC resin. The stabilizer may advantageously enable the linear profiles 102 to provide resistance to weathering. In some embodiments of the present disclosure, the stabilizer may be a metal soap, such as, calcium-zinc, that may act as a heat stabilizer and provides thermal stability to the linear profiles 102. The composition may include a UV agent that may provide UV resistance to the linear profiles 102. Thus, the composition of the linear profiles 102 may advantageously make the linear profiles 102 resistant to chemicals, weathering, and abrasion. The impact modifier may be added to the composition to make the UPVC resin more impact resistant. The impact modifier may be an acrylic elastomer, such as methyl methacrylate-butadiene-styrene (MBS), which improves toughness and flexibility of the UPVC. The impact modifier may ensure that the linear profiles 102 withstand impacts without breaking or cracking. To improve the processability of the UPVC resin, the processing aid may be added to the composition. The processing aid may be a lubricant, such as, stearic acid or metal salts, which reduces friction between the UPVC resin and a processing equipment, which improves mold flow and thereby enhances surface finish of the linear profiles 102. The processing aid may advantageously enhance the processability of the UPVC resin and facilitate molding the UPVC resin into the desired shape to form the linear profiles 102. The homopolymer may be added to the composition to increase strength and rigidity of the linear profiles 102. The homopolymer may be a methyl methacrylate (MMA) polymer that may improve the thermal stability and dimensional stability of the UPVC. The homopolymer may ensure strength and rigidness of the linear profiles 102. The homopolymer may advantageously facilitate maintaining requisite dimension (shape and size) of the linear profiles 102 under varying temperature and humidity conditions. The filler may be added to the composition to reduce the cost of manufacturing the linear profiles 102 and to improve strength and rigidity of the linear profiles 102. The filler may be a mineral filler, such as calcium carbonate, or talc that may provide reinforcement and improve stiffness of the UPVC resin. The filler may ensure that the linear profiles 102 are strong and rigid while keeping lower manufacturing costs. The titanium dioxide may be added to the composition to give characteristic white color to the linear profiles 102 and to increase opacity. The titanium dioxide is a white pigment that increases durability and UV resistance of the linear profiles 102. The titanium dioxide ensures that the linear profiles 102 are free from fading, yellowing, and have consistent color in adverse weather conditions. The UV absorber may be added to the composition to improve UV resistance of the UPVC resin. The UV absorber may be benzotriazole or a benzophenone derivative that may absorb UV radiation and prevent yellowing and degrading of the UPVC resin. The UV absorber may ensure that the linear profiles 102 withstand prolonged exposure to sunlight without deteriorating.
The carrier 104 may be coupled to the roof 101. The carrier 104 may be coupled to the roof 101 by a suitable member, for example, the suspension rod 106. The carrier 104 may include one or more protrusions 108a-108n (hereinafter collectively referred to and designated as “the protrusions 108”). The protrusions 108 may extend outwardly from a surface of the carrier 104. The protrusions 108 may be disposed spaced apart from each other. In other words, the first protrusion 108a may be disposed at a gap from the second protrusion 108b and so on. Each protrusion of the protrusions 108 may include a plurality of notches 110a, 110b (hereinafter collectively referred to and designated as “the notches 110”). For example, the first protrusion 108a may include the notches 110, the second protrusion 108b may include the notches 110, the third protrusion 108c may include the notches 110, and so on. Each notch of the notches 110 may be an indentation that may be formed on the corresponding protrusion. In some examples of the present disclosure, from the perspective of the first protrusion 108a, the first notch 110a may be disposed on a left side of the first protrusion 108a and the second notch 110b may be disposed at a right side of the first protrusion 108a. In some other examples of the present disclosure, from the perspective of the first protrusion 108a, the first notch 110a may be disposed at the right side of the first protrusion 108a and the second notch 110b may be disposed at the left side of the first protrusion 108a. Embodiments of the present disclosure are intended to include and/or otherwise cover arrangement/disposition of the notches 110 on other protrusions 108b-108n same or substantially similar to the arrangement/disposition of the first and second notches 110a, 110b on the first protrusion 108a as explained in an example hereinabove.
In some embodiments of the present disclosure, the protrusions 108 may be an integral component of the carrier 104. In such a scenario, the protrusions 108 and the carrier 104 may form a monolith structure. In some other embodiments of the present disclosure, the protrusions 108 may be removably coupled to the carrier 104. In such a scenario, the protrusions 108 may be removably coupled to the carrier 104 by way of a suitable fastening means.
In some embodiments of the present disclosure, the carrier 104 may be made from a material including, but not limited to, steel, iron, and aluminium. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of known and later developed materials for the carrier 104, without deviating from the scope of the present disclosure.
The suspension rod 106 may be disposed or coupled to the roof 101. The suspension rod 106 may extend outwardly from the roof 101. The suspension rod 106 may extend outwardly from the roof 101 from one side such that another side of the suspension rod 106 suspends freely in air. In other words, one end of the suspension rod 106 may be coupled to or embedded within the roof 101 and another opposite end of the suspension rod 106 may extend freely in the air to hold at least one component, for example, the carrier 104. The suspension rod 106 may be adapted to hold the carrier 104. In other words, the suspension rod 106 may be coupled to the carrier 104. The carrier 104 may be tied or coupled to the free end of the suspension rod 106. In other words, the suspension rod 106 may be adapted to provide support to the carrier 104 to facilitate the carrier 104 to couple to the roof 101.
In some embodiments of the present disclosure, the suspension rod 106 may be made up of a material that may be rigid and that may bear load of the carrier 104 and the linear profiles 102. In some embodiments of the present disclosure, the suspension rod 106 may be made up of a material including, but not limited to, steel or the like. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of known and later developed materials for the suspension rod 106, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, the suspension rod 106 may be fastened to the carrier 104 by means of fixtures and fasteners. The fixtures and fasteners may be nuts, bolts, and washers. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of mechanism that may be used to fasten the suspension rod 106 to the carrier 104, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, the suspension rod 106 may be an adjustable suspension rod. In other words, the suspension rod 106 may be adapted to adjustably hold the carrier 104. For example, the suspension rod 106 may be adapted to adjust a distance between the carrier 104 and the roof 101.
Though, FIG. 1 shows only one suspension rod i.e., the suspension rod 106, however the present disclosure is not limited to it. It will be understood that there may be multiple suspension rods (as shown in later figures). In such a scenario, the multiple suspension rods are adapted to hold the carrier 104. IN such a scenario, each suspension rod of the multiple suspension rods has same or substantially similar structure, configuration, and/or function to that of the suspension rod 106 (as explained hereinabove), without deviating from the scope of the present disclosure.
FIG. 2 illustrates a perspective view of a first linear profile 102a of the linear profile apparatus 100 of FIG. 1, in accordance with an embodiment of the present disclosure. The first linear profile 102a may be coupled to the carrier 104. The first linear profile 102a may include a first section 202 and a second section 204.
The first section 202 may be coupled to the carrier 104 (as will be explained herein below). The first section 202 may include a plurality of elongated legs 206a, 206b (hereinafter collectively referred to and designated as “the elongated legs 206”). The elongated legs 206 may be disposed at a first side of the first section 202. The first side may be an upper side of the first section 202. In some examples of the present disclosure, the first elongated leg 206a may be disposed at a left end of the first side of the first section 202 and the second elongated leg 206b may be disposed at a right end of the first side of the first section 202. In some other examples of the present disclosure, the second elongated leg 206b may be disposed at the right end of the first side of the first section 202 and the second elongated leg 206b may be disposed at the left end of the first side of the first section 202.
To facilitate coupling of the first section 202 to the carrier 104, the elongated legs 206 may be snugly fitted into the notches 110. In other words, to couple the first section 202 to the carrier 104, each elongated leg of the elongated legs 206 may be snugly fitted into the corresponding notch of the notches 110. For example, to couple the first section 202 to the carrier 104, the first elongated leg 206a may be adapted to snugly fit into the corresponding first notch 110a of the first protrusion 108a and the second elongated leg 206b may be adapted to snugly fit into the corresponding second notch 110b of the first protrusion 108a. To facilitate snug fitting of the elongated legs 206 into the notches 110, the corresponding elongated leg may be inserted into the corresponding notch such that the elongated leg locks in the corresponding notch and thereby holding or tying the first section 202 to the carrier 104.
The first section 202 may further include a plurality of recesses 208a, 208b (hereinafter collectively referred to and designated as “the recesses 208”). The recesses 208 may be disposed at a second side of the first section 202. The second side may be a lower side opposite to the first side of the first section 202. In some examples of the present disclosure, the first recess 208a may be disposed at a left end of the second side of the first section 202 and the second recess 208b may be disposed at a right end of the second side of the first section 202. In some other examples of the present disclosure, the first recess 208a may be disposed at the right end of the second side of the first section 202 and the second recess 208b may be disposed at the left end of the second side of the first section 202.
The second section 204 may be disposed below the first section 202. The second section 204 may include a plurality of ledges 210a, 210b (hereinafter collectively referred to and designated as “the ledges 210”). The ledges 210 may be disposed at one side, for example, on an upper side, of the second section 204. In some examples of the present disclosure, the first ledge 210a may be disposed at a left end of the upper side of the second section 204 and the second ledge 210b may be disposed at a right end of the upper side of the second section 204. In some other examples of the present disclosure, the first ledge 210a may be disposed at the right end of the upper side of the second section 204 and the second ledge 210b may be disposed at the left end of the upper side of the second section 204. The second section 204 may be adapted to enclose at least one element 212.
In some embodiments of the present disclosure, the first and second sections 202, 204 may be an integral component of the first linear profile 102a. In other words, the second section 204 may be integrated or integrally coupled to the first section 202 such that the first and second sections 202, 204 form a single component. In other words, the first and second sections 202, 204 may form a monolith structure.
In some embodiments of the present disclosure, the at least one element 212 may include one of, at least one illuminating source or at least one decorative element. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of element that may be enclosed in the second section 204, without deviating from the scope of the present disclosure. In some embodiments of the present disclosure, the second section 204 may be adapted to enclose multiple elements that may be disposed along a length of the second section 204.
In some embodiments of the present disclosure, the at least one illuminating source may be adapted to emit light having a single colour at a time. In some embodiments of the present disclosure, the at least one illuminating source may be adapted to emit the light having multiple colours at a time. In some embodiments of the present disclosure, the at least one illuminating source may be adapted to emit colour changing light where the colour of light changes after a predefined interval of time. In such a scenario, the second section 204 may be adapted to emit corresponding colour in a corresponding pattern of the light as being emitted by the at least one illuminating source.
Though, FIG. 2 explain various components for only one linear profile i.e., the first linear profile 102a, however the present disclosure is not limited to it. It will be understood that each of the linear profiles have same or substantially similar components to as of the first linear profile 102a (as explained hereinabove), without deviating from the scope of the present disclosure.
Though, FIG. 2 explain connection/coupling of only one linear profile i.e., the first linear profile 102a to the carrier 104, however, the present disclosure is not limited to it. It will be understood that each of the linear profiles are connected/coupled to the carrier 104 in same or substantially similar way to as of the first linear profile 102a is connected to the carrier 104, without deviating from the scope of the present disclosure.
FIG. 3 illustrates a front sectional view of the linear profile apparatus 100 showing snug-fitting of the second section 204 to the first section 202 of the first linear profile 102a, in accordance with an embodiment of the present disclosure. The second section 204 may be coupled to the first section 202. Specifically, the second section 204 may be removably coupled to the first section 202. The second section 204 may be snugly fitted to the first section 202. In other words, the second section 204 may be coupled to the first section 202 by way of a snug-fitting. To facilitate snug fitting of the second section 204 to the first section 202, the second section 204 may be pushed or moved in a direction 302 (shown as arrow in FIG. 3). In other words, the second section 204 may be pushed in the direction 302 such that the second section 204 snugly fits to the first section 202. In some embodiments of the present disclosure, the direction 302 may represent a direction of application of force on the second section 204 to enable snug fitting of the second section 204 to the first section 202.
Each ledge of the ledges 210 may be adapted to snugly fit into a corresponding recess of the recesses 208 upon movement of the second section 204 in the direction 302. In some examples of the present disclosure, the first ledge 210a may be adapted to snugly fit into the first recess 208a and the second ledge 210b may be adapted to snugly fit into the second recess 208b. Upon pushing or moving the second section 204 in the direction 302, the ledge may be inserted into the corresponding recess such that the ledge locks in the recess and thereby holding or tying the second section 204 with the first section 202. In some examples of the present disclosure, to facilitate snug fitting of the ledges 210 into the recesses 208, the first ledge 210a may be inserted into the first recess 208a and the second ledge 210b may be inserted into the second recess 208b such that the ledges 210 lock in the recesses 208 and thereby holding or tying the second section 204 with the first section 202. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of fitting mechanism that may facilitate removable or permanent coupling/fitting of the second section 204 to the first section 202, without deviating from the scope of the present disclosure.
FIGs 4A and 4B illustrate a front sectional view of the linear profile apparatus 100 showing a plurality of chambers 402a-402n (hereinafter collectively referred to and designated as “the chambers 402”) of the first section 202, in accordance with an embodiment of the present disclosure. The first section 202 may include the chambers 402 such that the chambers 402 may extend along a length of the first section 202. The chambers 402 may spread or distributed within the first section 202. In some embodiments of the present disclosure, the chambers 402 may be hollow structures that may be formed in the first section 202. In some other embodiments of the present disclosure, the chambers 402 may be form by way of placing partitioning structures inside and along the length of the first section 202.
Each chamber of the chambers 402 may be adapted to enclose at least one member 404 (as shown in FIG. 4B). The at least one member 404 may be positioned/placed inside the corresponding chamber of the chambers 402. In some embodiments of the present disclosure, each chamber of the chambers 402 may be adapted to enclose more than the at least one member 404. In such a scenario, multiple components may be disposed along the length of the first section 202. In some embodiments of the present disclosure, the at least one member 404 may be a structural member that may be related to building, roof, lights, and the like. In some embodiments of the present disclosure, the at least one member 404 may include one of, lighting elements, alarming devices, Connected Cable Television (CCTV) cameras, speakers, fire suppressants, sprinklers, electric cables, data cables, Heating Ventilation and Air Conditioning (HVAC) pipes, or combination thereof. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of member, whether individually or in combination, that may be enclosed in each chamber of the chambers 402, without deviating from the scope of the present disclosure.
FIG. 5 illustrates a front sectional view of three linear profiles 102a, 102b, 102c of the linear profile apparatus 100, in accordance with an exemplary embodiment of the present disclosure. The three linear profiles 102a-102c are coupled to the carrier 104 by way of at least one technique/mechanism as explained hereinabove. As shown in FIG. 5, the third linear profile 102c encloses the at least one element 212. Specifically, the third linear profile 102c encloses the at least one illuminating source. The at least one illuminating source may be adapted to illuminate surroundings or region where the apparatus 100 is deployed. In some embodiments of the present disclosure, the at least one illuminating source may be one of, a Direct Current (DC) powered source, or an Alternating Current (AC) powered source. In some embodiments of the present disclosure, the at least one illuminating source may be a Light Emitting Diode (LED), a lamp, a luminescence source, and the like. Embodiments of the present disclosure are intended to include and/or otherwise cover any source that may be adapted to illuminate, without deviating from the scope of the present disclosure.
FIG. 6 illustrates a front sectional view of the linear profile apparatus 100 of the FIG. 1 having a plurality of mounting plates 602a-602n, in accordance with an exemplary embodiment of the present disclosure. The plurality of mounting plates 602a-602n (hereinafter collectively referred to and designated as “the mounting plates 602”) may be coupled to the carrier 104. Specifically, the mounting plates 602 may extend outwardly from the carrier 104 at different locations of the carrier 104. For example, the first mounting plate 602a may extend outwardly from a first location of the carrier 104 and the second mounting plate 602b may extend outwardly from a second location of the carrier 104 i.e., spaced apart from the first location. The mounting plates 602 may be adapted to hold the linear profiles 102. For example, the first mounting plate 602a may be adapted to hold the first linear profile 102a and the second mounting plate 602b may be adapted to hold the second linear profile 102b. Specifically, the first section 202 may be coupled to the carrier 104 through the mounting plates 602. For example, the first section 202 of the first linear profile 102a may be coupled to the carrier 104 through the first mounting plate 602a and the first section 202 of the second linear profile 102b may be coupled to the carrier 104 through the second mounting plate 602b.
To facilitate coupling of the first section 202 of one linear profile of the linear profiles 102 to the carrier 104, the elongated legs 206 of the corresponding linear profile may be snugly fitted onto the corresponding mounting plate of the mounting plates 602. The elongated legs 206 may be snapped onto or snapped over the corresponding mounting plate of the mounting plates 602 to facilitate coupling of the first section 202 to the carrier 104. For example, to couple the first section 202 of the first linear profile 102a to the carrier 104, the elongated legs 206 of the first linear profile 102a may be snugly fitted onto the first mounting plate 602a. In some other examples, to couple the first section 202 of the second linear profile 102b to the carrier 104, the elongated legs 206 of the second linear profile 102b may be snugly fitted onto the second mounting plate 602b.
Though, FIG. 6 explains coupling of two linear profiles i.e., the first and second linear profiles 102a, 102b to the carrier 104 through the mounting plates 602, however the present disclosure is not limited to it. It will be understood that remaining or all linear profiles 102a-102n may be coupled to the carrier 104 in same or substantially similar manner to that of coupling of the first and second linear profiles 102a, 102b to the carrier 104 through the mounting plates 602, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, the mounting plates 602 may be an integral component of the carrier 104. In such a scenario, the mounting plates 602 and the carrier 104 may form a monolith structure. In some other embodiments of the present disclosure, the mounting plates 602 may be removably coupled to the carrier 104. In such a scenario, the mounting plates 602 may be removably coupled to the carrier 104 by way of a suitable fastening means, for example, a nut-bolt combination and the like.
FIG. 7 illustrates a perspective view of the first linear profile 102a with perforations 702a-702n, in accordance with an embodiment of the present disclosure. The first linear profile 102a may include the perforations 702a-702n (hereinafter collectively referred to and designated as “the perforations 702”). The perforations 702 may be disposed on an outer surface of the first section 202. The perforations 702 may be disposed at different locations on the outer surface of the first section 202. The perforations 702 may be perforated holes that may be formed or made at the different locations on the outer surface of the first section 202. The perforations 702 may be made or provided without loss of structural integrity/strength of the first section 202. In other words, the perforations 702 may not affect structural integrity/strength of the first section 202. The perforations 702 may be adapted to mitigate noise. Specifically, the perforations 702 may be adapted to mitigate the noise by dispersing sound waves within the first section 202. The perforations 702 may therefore improve acoustic properties of the first linear profile 102a such that the first linear profile 102a exhibits a better noise reduction coefficient by dispersing the sound waves within the first section 202. The first linear profile 102a may further include an acoustic material 704 that may be provided in the first section 202. The acoustic material 704 may be further adapted to mitigate the noise and improve acoustic properties of the first linear profile 102a. In some examples of the present disclosure, the acoustic material 704 may be adapted to mitigate the noise that may be produced in one of, surroundings of the apparatus 100, installation of the apparatus 100, installing the at least one member 404, or enclosing the at least one element 212. Embodiments of the present disclosure are intended to include and/or otherwise cover any other sources of the noise that may be mitigated by the acoustic material 704, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, each perforation of the perforations 702 may be of same dimension. In some other embodiments of the present disclosure, each perforation of the perforations 702 may be of different dimension. In some embodiments of the present disclosure, dimensions of the perforations 702 may be varied or customizable based on the requirement.
In some embodiments of the present disclosure, the perforations 702 may be provided in a standard pattern. In some other embodiments of the present disclosure, the perforations 702 may be provided in a customized pattern. The term “pattern” as used herein refers to arrangement of the perforations 702 on the outer surface of the first section 202. Embodiments of the present disclosure are intended to include and/or otherwise cover any pattern for the perforations 702, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, the perforations 702 may be made by way of a CNC machining process. In some other embodiments of the present disclosure, the perforations 702 may be made by way of a drilling process. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of machining process by way of which the perforations 702 may be made on the outer surface of the first section 202, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, the acoustic properties of the first linear profile 102a may be improved or enhanced by providing acoustic infill in the first section 202. The acoustic infill may be one of, mineral wool, rock wool, acoustical tissue or acoustical non-woven textile or the like. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of the acoustic infill that may be provided or filled within the first section 202, without deviating from the scope of the present disclosure.
Though, FIG. 7 explain various components for only one linear profile i.e., the first linear profile 102a, however the present disclosure is not limited to it. It will be understood that each of the linear profiles have perforations 702 and the acoustic material 704, in a manner same or substantially similar to the perforations 702 and the acoustic material 704 of the first linear profile 102a, without deviating from the scope of the present disclosure.
FIG. 8A illustrates a front sectional view of the linear profile apparatus 100 with a plurality of brackets 802a-802n, in accordance with an embodiment of the present disclosure. FIG. 8B illustrates a side view of the linear profile apparatus, in accordance with an embodiment of the present disclosure. The brackets 802a-802n (hereinafter collectively referred to and designated as “the brackets 802”) may be disposed on the carrier 104. Specifically, the brackets 802 may be coupled at various locations of the carrier 104. The brackets 802 may be coupled to the carrier 104 by way of a plurality of fasteners 806a-806n (hereinafter collectively referred to and designated as “the fasteners 806”). The fasteners 806 may be inserted inside the brackets 802 and the carrier 104 to facilitate coupling of the brackets 802 to the carrier 104. Specifically, each fastener of the fasteners 806 may facilitate the corresponding bracket of the brackets 802 to couple to a corresponding location of the carrier 104. For example, the first fastener 806a may be inserted into the first bracket 802a and into a corresponding location of the carrier 104 to facilitate coupling of the first bracket 802a to the carrier 104. Similarly, the second fastener 806b may be inserted into the second bracket 802b and into a corresponding location of the carrier 104 to facilitate coupling of the second bracket 802b to the carrier 104.
In some embodiments of the present disclosure, the brackets 802 may be removably coupled to the carrier 104. In some other embodiments of the present disclosure, the brackets 802 may be permanently coupled to the carrier 104. In some embodiments of the present disclosure, each fastener of the fasteners 806 may be a nail, a rivet, a threaded bolt, an anchor, a screw, a dowel screw, and the like. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of the fastener, without deviating from the scope of the present disclosure.
Each bracket of the brackets 802 may be a protruded structure that may protrude outwardly from a surface of the carrier 104. Each bracket of the brackets 802 may include a plurality of mounting points 804a, 804b (hereinafter collectively referred to and designated as “the mounting points 804”). The mounting points 804 may be disposed on sides of each bracket of the brackets 802. Specifically, one mounting point may be disposed on a first side of each bracket of the brackets 802 and another mounting point may be disposed on a second side (opposite to the first side) of each bracket of the brackets 802. For example, the first mounting point 804a may be disposed on a left side of the first bracket 802a and the second mounting point 804b may be disposed on a right side of the first bracket 802a. Similarly, the first mounting point 804a may be disposed on a left side of the second bracket 802b and the second mounting point 804b may be disposed on a right side of the second bracket 802b. The position of the mounting points 804 on all the brackets 802 may be same or substantially similar to that of position of the mounting points 804 for the first bracket 802a. Each mounting point of the mounting points 804 may be a recessed structure that may be formed at the sides of each bracket of the brackets 802 such that the recessed structure receives portion or member of any component to facilitate coupling therebetween.
The linear profiles 102 may be coupled to the brackets 802 to facilitate coupling of the linear profiles 102 to the carrier 104. For example, the first linear profile 102a may be coupled to the first bracket 802a, the second linear profile 102b may be coupled to the second bracket 802b, and so on. To facilitate coupling of the linear profile to a corresponding bracket of the brackets 802, the elongated legs 206 of the linear profile may snugly fit into the mounting points 804 of the corresponding bracket of the brackets 802. For example, to facilitate coupling of the first linear profile 102a to the first bracket 802a, the elongated legs 206 of the first linear profile 102a may snugly fit into the mounting points 804 of the first bracket 802a. In such a scenario, the first elongated leg 206a of the first linear profile 102a may snugly fit into the first mounting point 804a of the first bracket 802a and the second elongated leg 206b of the first linear profile 102a may snugly fit into the second mounting point 804b of the first bracket 802a. Similarly, to facilitate coupling of the second linear profile 102b to the second bracket 802b, the elongated legs 206 of the second linear profile 102b may snugly fit into the mounting points 804 of the second bracket 802b. In such a scenario, the first elongated leg 206a of the second linear profile 102b may snugly fit into the first mounting point 804a of the second bracket 802b and the second elongated leg 206b of the second linear profile 102b may snugly fit into the second mounting point 804b of the second bracket 802b. The brackets 802 may be designed to securely attach the linear profiles 102 to the carrier 104 and thereby advantageously providing stability and support for the linear profiles 102 while being coupled to the carrier 104. The brackets 802 may advantageously ensure that the linear profiles 102 are intactly held in place and do not move or shift over time. The mounting points 804 of each bracket of the brackets 802 may advantageously ensure a strong and stable connection of the linear profiles 102 to the carrier 104.
In some embodiments of the present disclosure, each bracket of the brackets 802 may be made up of a material including, but not limited to, a metal, a plastic, or the like. Embodiments of the present disclosure are intended to include and/or otherwise cover known and later developed materials for each bracket of the brackets 802, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, design and configuration of each bracket of the brackets 802 may vary depending on the requirements of installation and type of surface being used. In other words, the design and configuration of each bracket of the brackets 802 may vary depending on the requirements of installation of the linear profiles 102 to the carrier 104.
Though FIG. 8A and 8B explain the coupling of only two linear profiles with corresponding brackets has been explained i.e., coupling of the first and second linear profiles 102a, 102b to the first and second brackets 802a, 802b, respectively, however the present disclosure is not limited to it. It will be understood that each linear profile of the linear profiles 102 is coupled to or connected to the corresponding bracket of the brackets 802 in a manner same or substantially similar to the coupling of the first and second linear profiles 102a, 102b to the first and second brackets 802a, 802b, respectively.
FIG. 9 illustrates a side view of the linear profile apparatus 100 with a plurality of cross rails 902a-902n, in accordance with an embodiment of the present disclosure. The plurality of cross rails 902a-902n (hereinafter collectively referred to and designated as “the cross rails 902”) may be disposed on the carrier 104. Specifically, the cross rails 902 may be coupled at various locations of the carrier 104. The cross rails 902 may be coupled to the carrier 104 by way of a plurality of fasteners 906a-906n (hereinafter collectively referred to and designated as “the fasteners 906”). The fasteners 906 may be inserted inside the cross rails 902 and the carrier 104 to facilitate coupling of the cross rails 902 to the carrier 104. Specifically, each fastener of the fasteners 906 may facilitate the corresponding cross rail of the cross rails 902 to couple to a corresponding location of the carrier 104. For example, the first fastener 906a may be inserted into the first cross rail 902a and into a corresponding location of the carrier 104 to facilitate coupling of the first cross rail 902a to the carrier 104. Similarly, the second fastener 906b may be inserted into the second cross rail 902b and into a corresponding location of the carrier 104 to facilitate coupling of the second cross rail 902b to the carrier 104.
In some embodiments of the present disclosure, the cross rails 902 may be removably coupled to the carrier 104. In some other embodiments of the present disclosure, the cross rails 902 may be permanently coupled to the carrier 104. In some embodiments of the present disclosure, each fastener of the fasteners 906 may be a nail, a rivet, a threaded bold, an anchor, a screw, a dowel screw, and the like. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of the fastener, without deviating from the scope of the present disclosure.
Each cross rail of the cross rails 902 may be a clamp type structure that may be adapted to receive any component. Each linear profile of the linear profiles 102 may further include a plurality of bumps 904a-904n (hereinafter collectively referred to and designated as “the bumps 904”). Specifically, the first section 202 of the linear profiles 102 may include the bumps 904. The bumps 904 may be disposed on the first section 202 along a length of each linear profile of the linear profiles 102. The bumps 904 may be disposed at the first side i.e., the upper side of the first section 202 and along a length of the first section 202 of the linear profiles 102. For example, the bumps 904 may be disposed along on the first section 202 of the first linear profile 102a and along a length of the first linear profile 102a, the bumps 904 may be disposed along the first section 202 of the second linear profile 102b and along a length of the second linear profile 102b, the bumps 904 may be disposed along the first section 202 of the third linear profile 102c and along a length of the third linear profile 102c, and so on. Each bump of the bumps 904 may be a protruded structure.
Each cross rail of the cross rails 902 may be adapted to hold the corresponding linear profile. For example, the first cross rail 902a may be adapted to hold the first linear profile 102a, the second cross rail 902b may be adapted to hold the second linear profile 102b, and so on. To facilitate coupling of the first section 202 to the carrier 104, the bumps 904 of the corresponding linear profile may be punched into the corresponding cross rail of the cross rails 902. For example, to facilitate coupling of the first linear profile 102a to the carrier 104, the bumps 904 of the first linear profile 102a may be punched into the first cross rail 902a of the cross rails 902. Similarly, to facilitate coupling of the second linear profile 102b to the carrier 104, the bumps 904 of the second linear profile 102b may be punched into the second cross rail 902b of the cross rails 902. In other words, each cross rail of the cross rails 902 may be adapted to accept at least one bump 904a of the bumps 904 of the first section 202 of corresponding linear profile. For example, to facilitate coupling of the first linear profile 102a to the carrier 104, the first cross rail 902a may be adapted to accept the at least one bump 904a of the bumps 904 of the first linear profile 102a. Similarly, to facilitate coupling of the second linear profile 102b to the carrier 104, the second cross rail 902b may be adapted to accept the at least one bump 904a of the bumps 904 of the second linear profile 102b. The cross rails 902 may be designed to securely attach the linear profiles 102 to the carrier 104 and thereby advantageously providing stability and support for the linear profiles 102 while being coupled to the carrier 104. The cross rails 902 may advantageously ensure that the linear profiles 102 are intactly held in place and do not move or shift over time. The cross rails 902 may advantageously ensure a strong and stable connection of the linear profiles 102 to the carrier 104.
In some embodiments of the present disclosure, each cross rail of the cross rails 902 may be made up of a material including, but not limited to, a metal, a plastic, or the like. Embodiments of the present disclosure are intended to include and/or otherwise cover known and later developed materials for each cross rail of the cross rails 902, without deviating from the scope of the present disclosure.
In some embodiments of the present disclosure, design and configuration of each cross rail of the cross rails 902 may vary depending on the requirements of installation and type of surface being used. In other words, the design and configuration of each cross rail of the cross rails 902 may vary depending on the requirements of installation of the linear profiles 102 to the carrier 104.
Though FIG. 9 explains the coupling of only two linear profiles with corresponding cross rails has been explained i.e., coupling of the first and second linear profiles 102a, 102b to the first and second cross rails 902a, 902b, respectively, however the present disclosure is not limited to it. It will be understood that each linear profile of the linear profiles 102 is coupled to or connected to the corresponding cross rail of the cross rails 902 in a manner same or substantially similar to the coupling of the first and second linear profiles 102a, 102b to the first and second cross rails 902a, 902b, respectively.
FIG. 10 illustrates a flowchart of a method 1000 for manufacturing at least one linear profile 102a of the one or more linear profiles 102, in accordance with an embodiment of the present disclosure. The method 1000 may include the following steps for manufacturing the at least one linear profile 102a.
At step 1002, the method 1000 may include a step of preparing a homogeneous powder blend. Specifically, the homogeneous powder blend may be prepared by mixing a thermoplastic polymer and one or more light diffusing agents at a predetermined ratio range. To prepare the homogeneous powder blend, the method 1000 may require selection of the thermoplastic polymer and the one or more light diffusing agents. The thermoplastic material may be melted and molded when heated and returns to a solid state when cooled. Each of the one or more light diffusing agents may be a material that scatters light and helps to create a uniform and visually pleasing light output from the linear profiles 102.
At step 1004, the method 1000 may include a step of heating the homogeneous powder blend at a first predetermined temperature range. The first predetermined temperature range may be from 75o Celsius (C) to 130o C.
At step 1006, the method 1000 may include a step of cooling the homogeneous powder blend at a second predetermined temperature range. Specifically, the homogeneous powder blend may be cooled at the second predetermined temperature range to maintain homogeneity of the homogeneous powder blend. The second predetermined temperature range may be from 110o C to 20o C. The step of cooling the homogeneous powder blend at the second predetermined temperature range may facilitate a consistent and homogenous mixture of the thermoplastic polymer and the one or more light diffusing agents.
At step 1008, the method 1000 may include a step of extruding the cooled homogeneous powder blend. Specifically, the cooled homogeneous powder blend may be extruded by way of a die. The cooled homogeneous powder blend may be extruded to form the at least one linear profile 102a. In some embodiments of the present disclosure, the cooled homogeneous powder blend may be extruded by way of an extruder machine and the extruded material i.e., the at least one linear profile 102a may be shaped by way of the die of the extruder machine. In some embodiments of the present disclosure, the die may have a shape that may be one of, square, rectangle, circle, or the like. Embodiments of the present disclosure are intended to include and/or otherwise cover any type of known and later developed shape for the die, without deviating from the scope of the present disclosure. In some embodiments of the present disclosure, the die may have a provision to feature a plurality of grooves or ridges in the extruded material i.e., the at least one linear profile 102a to enhance light diffraction. In some embodiments of the present disclosure, the extruder machine may be a twin screw extruder.
In some embodiments of the present disclosure, the step of extruding 1008 may require several further steps, beginning with loading raw material i.e., the homogeneous powder blend, into designated reservoir hoppers of the extruder machine. The homogeneous powder blend may be then weighed and mixed in two stages, hot stage and cold stage, by a mixer to prepare a mixture. After blending, the mixture may be sieved by way of a mesh-assisted sieve container to remove or filter any solid particles and impurities from the mixture. The pure mixture, i.e., the homogeneous powder blend (obtained after the sieving process) may be collected in a dry bin and may be weighed by way of weighing scale. The dry bins may be further connected to an extrusion hopper screw conveyor line, and the pure mixture may be fed into a hopper tank of the extruder machine. The extruder machine may include a dozer motor that may deliver the pure mixture to screw barrel zones, for example 4 screw barrel zones. Each screw barrel zone of the screw barrel zones may be a heating zone with a temperature range of 150°C to 170°C. The homogeneous powder blend may be cooked through two conical screw supports that may be part of the screw barrel zones. The temperature in the screw barrel zones may be monitored by way of a suitable temperature monitoring means. The extruder machine may further include die zones, for example 4 die zones. Each die zone of the die zones may be a heating zone with a temperature range of 160°C to 180°C. A connecting head may link with the screw barrel zones and the die zones for continuous processing of the homogeneous powder blend to prepare a plastic molten stage material. The temperature of the die zones may be monitored by suitable temperature monitoring means. The plastic molten stage material may be delivered to a calibrator unit, which may be a pre-cooling stage for the plastic molten stage material. The plastic molten stage material may be subjected to vacuum pressure that may be applied manually inside the plastic molten stage material. The vacuum pressure may facilitate providing requisite shape to the plastic molten stage material according to required design and thereby forming shape of the at least one linear profile 102a.
At step 1010, the method 1000 may include a step of cooling the at least one linear profile 102a. Specifically, the at least one linear profile 102a may be cooled to solidify and maintain an extruded shape of the at least one linear profile 102a. In some embodiments of the present disclosure, the at least one linear profile 102a may be placed in cooling tanks to cool the at least one linear profile 102a. The cooling tanks may have tank plates that may circulate cold water and may facilitate to maintain shape of the at least one linear profile 102a without physical damage. The calibrator unit and the cooling tanks may be maintained at a temperature range of 14°C to 18 °C.
In some embodiments of the present disclosure, the method 1000 may further include a step of installing the at least one illuminating source inside the at least one linear profile 102a to diffuse the light in a uniform and visually pleasing manner. The installation of the at least one illuminating source may include installation of various lighting fixtures or Light Emitting Diodes (LEDs) and thereby ensuring that the at least one linear profile 102a (with installed the at least one illuminating source) provides the uniform light diffusion that meets intended application’s requirements.
In some embodiments of the present disclosure, the method 1000 may further include a step of cutting the extruded at least one linear profile 102a to a desired length and thereby ensuring a precise fit for an intended application. This step is done, prior to installing the illuminating source inside the at least one linear profile 102a, which ensures that the at least one linear profile 102a is accurately sized and tailored to fit the desired application.
In some embodiments of the present disclosure, a haul-off (not shown) unit may be employed at downstream or after the extruder machine. The haul-off unit may be configured to drag the at least one linear profile 102a from the extruder machine to a cutting unit (not shown), which cuts the at least one linear profile 102a into predefined lengths. The haul-off unit may be configured to maintain constant rotations per minute (RPM) while dragging the at least one linear profile 102a from the extruder machine to the cutting unit. Upon cutting, an inspection for the at least one linear profile 102a may be performed to ensure quality standards.
In some embodiments of the present disclosure, the method 1000 may further include additional steps and features to provide further benefits or to meet specific application requirements. For example, the method 1000 may require a step of coating the at least one linear profile 102a with a protective layer to improve durability and weather resistance of the at least one linear profile 102a. The method 1000 may further require a step of digitally printing the at least one linear profile 102a with customized designs or patterns on the surface of the at least one linear profile 102a. The method 1000 may further require a step of tapering ends of the at least one linear profile 102a, which allows the at least one linear profile 102a for seamless end-to-end connections between the linear profiles 102. The method 1000 may further require a step of pre-coloring the homogeneous powder blend prior to the step of extruding 1008 to create a colored translucent the at least one linear profile 102a. The extruded homogeneous powder blend may be further processed to include a textured surface, which provides additional light diffusivity, visual interest, or a reflective surface to the at least one linear profile 102a. This increases overall light output of the at least one linear profile 102a.
Though FIG 10 explains about the method 1000 for manufacturing only one linear profile i.e., the first linear profile 102a, however the present disclosure is not limited to it. It will be understood that all the linear profiles 102 are manufactured by way of a method in a manner same to or substantially similar to the method 1000 for manufacturing the first linear profile 102a, without deviating from the scope of the present disclosure.
Thus, the apparatus 100 may offer a highly versatile and aesthetically pleasing translucent linear profiles 102 that enhances visual appeal of architectural spaces. The adaptable design of the linear profiles 102 advantageously allow usage of the apparatus 100 in ceilings, interior wall elevations, and external facades, and thereby making the apparatus 100 suitable for a wide range of applications in architectural and interior design. The apparatus 100 may be advantageously customizable such that users tailor the apparatus 100 with specific spacing and patterns to suit their design vision. The apparatus 100, when paired with the illuminating source, transforms into a luminous feature that may be capable of emitting translucent light in custom digital colours, and making the apparatus 100 ideal for lighting, signage, and display purposes. The apparatus 100 may advantageously have easy installation steps, which are straightforward and flexible, and thereby allowing the operators to quickly install the apparatus 100. The apparatus 100 may advantageously be provided with various snap-fit or snug-fit mechanisms that allow easy installation of the apparatus 100. The apparatus 100 may be durable and may resist weathering and UV exposure. The apparatus 100 may exhibit easy transportation from one place to another without degradation of quality of the apparatus 100. The linear profiles 102 may be versatile and may be used for various applications. The linear profiles 102 may advantageously be used as ceilings in commercial and residential buildings. The linear profiles 102 may advantageously provide an aesthetic pleasing and modern look to a room while also allowing for natural light to filter through. The linear profiles 102 may advantageously create a unique visual effect by diffusing light and creating a softer, more event illumination throughout the space. The linear profiles 102 may be advantageously useful in areas where natural light is limited, such as basements, interior rooms, or the like.
The foregoing discussion of the present disclosure has been presented for purposes of illustration and description. It is not intended to limit the present disclosure to the form or forms disclosed herein. In the foregoing Detailed Description, for example, various features of the present disclosure are grouped together in one or more aspects, configurations, or aspects for the purpose of streamlining the disclosure. The features of the aspects, configurations, or aspects may be combined in alternate aspects, configurations, or aspects other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention the present disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed aspect, configuration, or aspect. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate aspect of the present disclosure.
,CLAIMS:1. A linear profile apparatus (100) comprising:
one or more linear profiles (102a-102n) such that each linear profile of the one or more linear profiles (102a-102n) is made up of a translucent material, wherein each linear profile of the one or more linear profiles (102a-102n) comprising:
a first section (202) comprising:
a plurality of chambers (402a-402n) such that each chamber of the plurality of chambers (402a-402n) is adapted to enclose at least one member (404); and
a second section (204) coupled to the first section (202) and adapted to enclose at least one element (212).

2. The linear profile apparatus (100) as claimed in claim 1, wherein the first section (202) further comprising a plurality of perforations (702a-702n) that are disposed on an outer surface of the first section (202) and adapted to mitigate noise by dispersing sound waves within the first section (202).

3. The linear profile apparatus (100) as claimed in claim 1, wherein the first section (202) further comprising:
a plurality of elongated legs (206a, 206b) disposed at a first side of the first section (202); and
a plurality of recesses (208a, 208b) disposed at a second side of the first section (202).

4. The linear profile apparatus (100) as claimed in claim 3, further comprising:
a carrier (104) comprising:
one or more protrusions (108a-108n) such that each protrusion of the one or more protrusions (108a-108n) comprising a plurality of notches (110a, 110b), wherein each elongated leg of the plurality of elongated legs (206a, 206b) snugly fits into a corresponding notch of the plurality of notches (110a, 110b).

5. The linear profile apparatus (100) as claimed in claim 3, wherein the second section (204) comprising a plurality of ledges (210a, 210b) disposed at one side of the second section (204) such that each ledge of the plurality of ledges (210a, 210b) snugly fits into a corresponding recess of the plurality of recesses (208a, 208b).

6. The linear profile apparatus (100) as claimed in claim 4, further comprising a suspension rod (106) that is coupled to the carrier (104) and adapted to provide support to the carrier (104) to facilitate the carrier (104) to couple to a roof (101).

7. The linear profile apparatus (100) as claimed in claim 1, wherein the at least one member (404) comprising one of, lighting elements, alarming devices, Connected Cable Television (CCTV) cameras, speakers, fire suppressants sprinklers, electric cables, data cables, or Heating Ventilation and Air Conditioning (HVAC) pipes, wherein the at least one element comprising one of, at least one illuminating source or at least one decorative element.

8. The linear profile apparatus (100) as claimed in claim 3, further comprising a plurality of brackets (802a-802n) such that each bracket of the plurality of brackets (802a-802n) comprising a plurality of mounting points (804a, 804b), wherein to facilitate coupling of a linear profile (102a) to a corresponding bracket (802a) of the plurality of brackets (802a-802n), the plurality of elongated legs (206a, 206b) of the linear profile (102a) snugly fits into the plurality of mounting points (804a, 804b) of the corresponding bracket (802a) of the plurality of brackets (802a-802n).

9. The linear profile apparatus (100) as claimed in claim 1, wherein the first section (202) further comprising a plurality of bumps (904a-904n) that are disposed at a first side of the first section (202) and along a length of the first section (202) of the corresponding linear profile.

10. The linear profile apparatus (100) as claimed in claim 9, further comprising a plurality of cross rails (902a-902n) such that each cross rail of the plurality of cross rails (902a-902n) is adapted to accept at least one bump of the plurality of bumps (904a-904n) of the first section (202) of the corresponding linear profile.

11. The linear profile apparatus (100) as claimed in claim 1, wherein each linear profile of the one or more linear profiles (102a-102n) comprising an acoustic material (704) provided in the first section (202) of each linear profile of the one or more linear profiles (102a-102n), wherein the acoustic material (704) is adapted to mitigate noise.

12. A method (1000) for manufacturing at least one linear profile (102a) of one or more linear profiles (102a-102n), the method (1000) comprising:
preparing (1002) a homogeneous powder blend by mixing a thermoplastic polymer and one or more light diffusing agents at a predetermined ratio range;
heating (1004) the homogeneous powder blend at a first predetermined temperature range;
cooling (1006) the homogeneous powder blend at a second predetermined temperature range;
extruding (1008), by way of a die, the cooled homogeneous powder blend to form the at least one linear profile (102a); and
cooling (1010) the at least one linear profile (102a) to solidify and maintain an extruded shape of the at least one linear profile (102a).

13. The method () as claimed in claim 12, wherein the first predetermined temperature range is from 75o Celsius (C) to 130o C and the second predetermined temperature range is from 110o C to 20o C.