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Technical Field of the invention

The present invention generally relates to waste disposal systems. More particularly, it addresses the anti-clogging disposal of crushed sugarcane stalks in sugarcane juice vending machines and crushers, focusing on preventing blockages, optimizing space, and reducing maintenance in the disposal pathway.

Background of the invention

In the context of modern sugarcane juice vending machines and sugarcane crushers, one of the most significant operational challenges is the disposal of crushed sugarcane stalks. As these stalks are processed into juice, large quantities of waste are generated. The management and disposal of this crushed waste is crucial to maintaining operational efficiency. However, due to the irregular shapes, moisture content, and bulk of the crushed stalks, many current disposal systems are inefficient and prone to blockages. These blockages disrupt the continuous flow of the machine, causing frequent downtimes, which not only result in higher maintenance costs but also affect the overall performance and user experience of the machines. Additionally, these issues become more pronounced in compact machines where space is constrained. The need for a robust, efficient, and low-maintenance disposal system is therefore essential for improving the efficiency of sugarcane juice extraction while minimizing downtime and maintenance.

Over the years, several methods have been proposed to address waste management in sugarcane juice vending systems and other agricultural machinery. These systems mainly focus on the handling of sugarcane stalks, from their initial processing to the final disposal. Some of the traditional systems in use include simple chutes, conveyor belts, and gravity-based disposal mechanisms. These methods rely primarily on the natural flow of material from one area to another. However, these designs have inherent shortcomings.

For instance, in many existing systems, the waste is simply funneled down a chute or onto a conveyor belt for disposal. While this can be effective for certain materials, the irregularity and bulkiness of sugarcane stalks often cause jams and clogs in the system. The high moisture content of the crushed stalks further exacerbates the problem, as the material tends to bind together and block the path, causing a backup in the machine. As a result, these systems require constant cleaning and maintenance to keep them operational. Moreover, the chutes and conveyor belts do not provide sufficient control over the direction and speed of the crushed material, leading to inefficient waste management.

Various patents have explored these issues in the context of sugarcane residue management. For instance, US4574567A discusses a cane harvester that incorporates a forced air system to separate trash from the billets. This air system, while effective for lighter residues such as leaves and small debris, fails to address the challenges posed by the heavy, bulkier sugarcane stalks. The forced air system does not prevent the stalks from jamming in the conveyor system, and it often requires additional components to manage the larger waste material, which increases the complexity of the system and its maintenance.

Another example is US10999972B2, which presents a crop harvester designed to improve residue separation by using a fan and a tapered nozzle system to create a pressure differential. While this approach is effective for separating lighter debris from the stalks, it does not adequately handle the high-volume, bulkier nature of the crushed sugarcane stalks. The system’s reliance on air pressure for waste management makes it unsuitable for compact, enclosed environments, such as those in vending machines, where space and airflow are limited.

The primary disadvantage of the aforementioned prior art is that the systems rely on passive or gravity-based flow mechanisms that are ill-suited for handling the heavy, wet, and bulky nature of sugarcane stalks. These systems often fail to prevent the clumping and jamming of crushed material, resulting in frequent clogs and downtime. Traditional systems also tend to be overly complex, requiring additional mechanisms such as air blowers, vibration systems, or heavy-duty conveyors to address these shortcomings, all of which increase the cost and maintenance needs of the machine.

Moreover, the systems in the prior art do not sufficiently optimize space within compact vending machines. The reliance on large, bulky components such as conveyor belts or air blowers makes it difficult to design efficient, space-saving systems for machines that need to fit within tight spatial constraints, such as in retail environments or small commercial setups. These prior systems are also not modular, meaning they cannot be easily adapted or reconfigured for different machine sizes or operational requirements. This lack of flexibility further limits their applicability in modern, adaptable vending machines that require customizable solutions for varying demands.

Another significant issue is the lack of focus on ease of maintenance. In many traditional systems, frequent maintenance and cleaning are required to prevent blockages. These systems are prone to buildup and residue accumulation, which necessitates regular servicing and downtime. This results in higher labor costs and operational inefficiencies, especially in environments where the machines operate continuously, such as in busy public spaces or commercial establishments.

The anti-clogging system described in the present invention overcomes the limitations and disadvantages found in the prior art by introducing several novel features. Firstly, the system employs an angular dome and chute diverter combination designed specifically to manage the heavy, irregular, and moist nature of crushed sugarcane stalks. The angular dome redirects the material along a carefully controlled path, preventing blockages and ensuring smooth, uninterrupted flow. Unlike prior systems, which rely on gravity or passive mechanisms, the dome is designed to actively guide the crushed stalks in a manner that prevents them from tangling or binding together, even under high-speed conditions.

Additionally, the system incorporates a pressure-locked fixture within the dome, which absorbs and redirects the high-speed flow of the stalks. This feature helps manage the disposal pressure more effectively, significantly reducing the risk of blockages. The chute diverter attached to the dome optimizes the flow of crushed material by providing a gravity-assisted, space-saving pathway, ensuring that the stalks fall freely into the trash bin without obstruction. This method minimizes the need for bulky conveyors, air blowers, or vibration systems, resulting in a more streamlined and efficient design.

The modularity of the system is another key difference from prior art. The system is designed to be easily customizable and serviceable, which means it can be adapted to different machine configurations and operational requirements. This modularity also allows for easier disassembly and maintenance, reducing downtime and operational costs.

Moreover, the materials used in the construction of the system are corrosion-resistant and abrasion-resistant, ensuring durability even under the harsh conditions of a sugarcane juice vending machine. This focus on material durability addresses a major limitation of many prior systems, which often suffer from wear and tear due to constant exposure to the moisture and abrasiveness of the crushed stalks.

The inventors recognized a critical need for a more efficient, reliable, and low-maintenance system to handle the disposal of crushed sugarcane stalks in vending machines and crushers. The existing systems in the market were not equipped to deal with the volume, moisture content, and irregular shape of the material, leading to frequent clogs, downtime, and maintenance issues. The lack of an efficient waste disposal system was affecting the overall performance of sugarcane juice vending machines, increasing operational costs, and ultimately reducing the reliability and user experience of the machines.

Furthermore, the inventors identified the pressing need for a solution that could be implemented in compact, space-constrained environments. In retail and commercial settings, where these machines are often installed, space is at a premium, and traditional systems simply do not fit. The inventors also noted the need for systems that are flexible, adaptable, and easy to maintain, allowing operators to keep the machines running smoothly with minimal intervention.

By addressing these critical issues, the inventors developed a novel anti-clogging system that not only prevents blockages and reduces maintenance needs but also optimizes space usage and enhances the overall efficiency of the sugarcane juice vending machines. The system's innovative features, such as the angular dome with pressure-locked fixture, chute diverter, and modular design, make it an essential advancement in the field of sugarcane waste management and vending machine technology.

Brief Summary of the invention

The primary object of the present invention is to provide an efficient anti-clogging system for the disposal of crushed sugarcane stalks from sugarcane crushers and juice vending machines. The existing systems in the market have struggled to effectively manage the crushed stalks due to their irregular shape, moisture content, and bulk. These systems often experience frequent blockages, leading to operational downtimes, which disrupt the flow of production. The aim of the invention is to address these challenges by offering a reliable, robust, and continuous waste disposal solution that minimizes downtime caused by clogs, ensuring uninterrupted operation and improved machine productivity.

Another key object of the invention is to prevent blockages in the waste disposal system caused by the high-speed output of crushed sugarcane stalks. The invention achieves this by utilizing an angular dome designed to direct the material along a controlled path, thus preventing tangling or clumping. Additionally, the system incorporates a chute diverter to guide the material further and a trash collector bin to receive the material without obstruction. This design ensures that even large, irregularly shaped stalks are efficiently managed and do not cause blockages in the system.

Furthermore, the invention seeks to optimize space usage in compact environments such as vending machines, where space is limited. Traditional systems often rely on large and bulky components such as conveyors or air blowers, which are unsuitable for confined spaces. By adopting a modular and compact design, the present invention makes it possible to handle waste efficiently while fitting seamlessly into small-scale machines commonly found in retail and commercial settings.

Another object of the invention is to provide a system that is modular, serviceable, and customizable. The modular design allows operators to easily adjust the system to meet specific operational requirements. This versatility makes the system suitable for various machine sizes and configurations, providing a flexible solution that can be adapted to meet the needs of different environments. The system is also designed for easy disassembly and maintenance, reducing the time and cost associated with servicing and repairs.

The invention also aims to improve the durability and longevity of the disposal system. Existing systems often suffer from wear and tear due to constant exposure to moisture, abrasion, and high-speed material handling. By utilizing corrosion-resistant and abrasion-resistant materials, the present system ensures that the components can withstand prolonged use, reducing the need for frequent part replacements and lowering long-term maintenance costs.

Finally, the invention intends to improve overall operational efficiency and reduce maintenance needs. By addressing the root causes of blockages and optimizing the design for easy maintenance, the system ensures that the sugarcane juice vending machines and crushers operate smoothly with minimal downtime. This increases the efficiency of the machines, lowers operational costs, and extends their service life, all of which contribute to better profitability for machine operators.

The invention provides an innovative anti-clogging system designed for the disposal of crushed sugarcane stalks from sugarcane crushers and juice vending machines. The system is made up of several key components, including an angular dome, a chute diverter, and a trash collector bin. These components work in unison to efficiently manage the flow of crushed stalks, preventing blockages and ensuring smooth, continuous operation.

The angular dome is positioned at the exit of the crusher, where it plays a critical role in redirecting the crushed sugarcane stalks along a carefully managed path. This redirection prevents the stalks from tangling, binding together, or accumulating, which are common causes of blockages in traditional systems. The dome also includes a pressure-locked fixture system, which absorbs and redirects the high-speed flow of material, thereby reducing the risk of blockages. This feature ensures that even large volumes of crushed stalks are handled effectively without disrupting the system's operation.

The chute diverter is connected to the angular dome and is responsible for guiding the crushed stalks along a gravity-assisted pathway to the trash collector bin. The diverter is designed with a modular alignment mechanism, allowing for precise positioning to optimize material flow and space usage. This modular design ensures that the system can be easily customized to fit the specific size and configuration of different machines. The chute diverter helps further reduce the chances of clogging by providing a smooth, uninterrupted path for the material to follow, preventing any disruptions in the waste disposal process.

The trash collector bin is located below the chute diverter and serves to collect the free-falling crushed stalks. Made from corrosion-resistant and abrasion-resistant materials, the bin is designed to withstand the harsh operating conditions typical of sugarcane juice vending machines. The trash bin features a modular removal system, making it easy for operators to remove and replace it without disturbing the rest of the system. This design makes maintenance and cleaning more convenient, reducing downtime and increasing operational efficiency.

In addition to these core components, the system is characterized by its modular design, which allows for easy disassembly, customization, and maintenance. The modular nature of the system enables it to be adapted to different operational requirements, whether in terms of machine size or waste handling capacity. This flexibility ensures that the system can be used in a wide variety of sugarcane juice vending machines and crushers, offering a versatile solution that meets the needs of different environments.

The materials used in the system’s construction are carefully selected to ensure durability and long-term performance. The corrosion-resistant and abrasion-resistant properties of the materials help prevent wear and tear from prolonged exposure to the harsh conditions of sugarcane processing. Additionally, the system's design minimizes residue buildup, which is a common issue in traditional systems. The self-cleaning contour of the angular dome helps ensure that the system remains efficient with minimal maintenance.

The anti-clogging system offers several advantages over existing waste disposal systems for sugarcane juice vending machines and crushers. One of the key advantages is its ability to prevent blockages and jamming, which are common issues in traditional systems. The angular dome, chute diverter, and trash collector bin work together to guide the crushed stalks along a controlled path, preventing them from accumulating or tangling. This ensures continuous, smooth operation, reducing the need for frequent maintenance and minimizing downtime.

Another significant advantage of the invention is its optimization of space in compact environments. The modular design of the system allows it to fit seamlessly into small-scale machines, such as sugarcane juice vending machines, which are often installed in areas with limited space. Unlike traditional systems that rely on bulky components like conveyors and air blowers, the proposed system is compact and efficient, making it ideal for space-constrained applications.

The system is also designed for low maintenance. By reducing the risk of blockages and minimizing residue buildup, the system reduces the time and labor required for routine cleaning and servicing. The self-cleaning contour of the angular dome and the modular design of the trash collector bin make it easy for operators to perform maintenance tasks, lowering operational costs and extending the service life of the equipment.

Furthermore, the use of durable, corrosion-resistant, and abrasion-resistant materials ensures that the system can withstand the harsh operating conditions of sugarcane processing. This durability reduces the frequency of repairs and part replacements, making the system a cost-effective solution in the long term.

Finally, the modularity of the system provides a high degree of flexibility and customization. Operators can easily adjust the system to meet the specific requirements of different machines and operational environments, making it a versatile solution for a wide range of applications.

The anti-clogging system is primarily intended for use in sugarcane juice vending machines and crushers. These machines are commonly found in commercial and retail settings, such as malls, supermarkets, and kiosks, where they serve high volumes of customers. The system is particularly beneficial in environments where space is limited and operational efficiency is critical.

Beyond vending machines, the system can also be applied to other agricultural machinery that handles bulky, irregularly shaped, or high-moisture materials, such as harvesters and sugarcane processing plants. The system's ability to efficiently manage waste makes it valuable for improving waste disposal operations in these types of machinery.

Additionally, the system has applications in waste management, particularly in systems designed to handle organic waste materials like sugarcane stalks, leaves, and other plant byproducts. The system’s efficient disposal capabilities make it ideal for use in both industrial-scale operations and smaller, space-constrained environments.

Further objects, features, and advantages of the invention will be readily apparent from the following description of the preferred embodiments thereof, taken in conjunction with the accompanying drawings.

Brief Description of the Drawings

The invention will be further understood from the following detailed description of a preferred embodiment taken in conjunction with an appended drawing, in which:

Fig. 1 illustrates anti-clogging system that prevents blockages and reduces maintenance needs in a sugarcane juice vending machine, in accordance with an exemplary embodiment of the present invention;

Fig. 2 illustrates isometric view of horizontal crusher of anti-clogging system, in accordance with an exemplary embodiment of the present invention;

Fig. 3 illustrates exploded view of horizontal crusher of anti-clogging system, in accordance with an exemplary embodiment of the present invention;

Fig. 4 illustrates isometric view of pusher of anti-clogging system, in accordance with an exemplary embodiment of the present invention;

Detailed Description of the invention

The present invention provides an anti-clogging system for the disposal of crushed sugarcane stalks from sugarcane crushers and juice vending machines. The system is designed to address the key operational issues faced by existing waste disposal mechanisms, such as frequent blockages, clogging, and inefficiencies in handling large, irregularly shaped, and moisture-laden sugarcane stalks. This detailed description will outline the components and workings of the invention, focusing on exemplary embodiments of the system that demonstrate how it addresses these challenges effectively.

In the context of the present invention, an angular dome is used as the primary component to direct the flow of crushed sugarcane stalks. When the sugarcane is crushed, it is released in a high-speed flow, and the angular dome acts to redirect the material along a controlled path. The design of the dome is such that it prevents the crushed stalks from becoming tangled, accumulating, or blocking the system. In an exemplary embodiment, the dome is structured to redirect the material by creating an angled surface that guides the flow of the crushed stalks in a non-linear direction. This angular design ensures that the flow does not accumulate at the exit point but instead continues in a smooth, uninterrupted manner. The embodiment further includes a pressure-locked fixture system, which serves to absorb and redirect the high-speed flow of the sugarcane stalks, effectively managing the material without the risk of blockages.

A critical feature of the angular dome, according to the exemplary embodiment, is its self-cleaning contour. Sugarcane processing often results in a buildup of residue inside the system, especially in components that regularly come in contact with the crushed stalks. The self-cleaning contour in the angular dome reduces the buildup of this residue, thereby improving the operational efficiency and reducing the frequency of maintenance. The self-cleaning feature is designed in a way that allows the dome to remain free of material accumulation, ensuring that it remains fully operational without requiring manual cleaning at regular intervals. This embodiment improves the longevity and effectiveness of the system by maintaining smooth material flow and minimizing downtime due to cleaning requirements.

In the next step of the waste disposal path, the chute diverter guides the material from the angular dome into the trash collector bin. The chute diverter is strategically positioned to follow the natural flow path of the crushed stalks, ensuring that they fall freely and efficiently into the bin without creating jams or misdirection. One embodiment of the invention utilizes a gravity-assisted flow mechanism, where the force of gravity aids in the continuous flow of the crushed material, ensuring that the material does not get stuck or obstructed. The embodiment further includes a modular alignment mechanism that allows for precise positioning of the chute diverter within the system. This modular design allows operators to adjust the diverter based on machine size or operational needs, making the system adaptable to different environments, whether large or small.

The trash collector bin is the final component of the waste disposal system, designed to catch the crushed sugarcane stalks as they fall from the chute diverter. According to an exemplary embodiment of the invention, the bin is constructed using corrosion-resistant and abrasion-resistant materials, which are necessary for withstanding the harsh conditions associated with sugarcane processing. These materials help the bin retain its integrity over long periods of use, even when subjected to the high moisture and abrasive nature of the sugarcane waste. The trash bin is also equipped with a modular removal system, which allows for quick and efficient removal and replacement of the bin when it becomes full. This embodiment ensures that the system can continue to operate smoothly without the need for prolonged downtime, as the trash bin can be swapped out swiftly without disrupting the flow of material.

Another embodiment of the system features modular components that allow for easy disassembly and reassembly. The modular design of the angular dome, chute diverter, and trash collector bin makes it easy for operators to maintain, repair, or replace individual components without having to replace the entire system. This modularity also facilitates customization, enabling the system to be adapted for different machine sizes and operational settings. For example, a large-scale sugarcane juice vending machine may require different specifications for the system compared to a smaller, kiosk-style machine. The modular nature allows operators to adjust the system to suit the specific requirements of the machine, ensuring that it functions optimally in any environment.

In addition to its modularity and customization features, the present invention is designed with space optimization in mind. In many vending machines and crushers, space is a critical factor, as they are often installed in locations with limited room for equipment. Traditional systems, which rely on large and bulky components such as conveyor belts and air blowers, are not suitable for such confined spaces. However, in an exemplary embodiment of the present invention, the system is compact and designed to fit seamlessly into small-scale machines. The use of gravity-assisted flow mechanisms and the elimination of bulky air or vibration components allows the system to operate efficiently without taking up excessive space. This feature is particularly advantageous for commercial locations, such as malls or busy retail environments, where space is limited and machines need to be both space-efficient and high-performing.

The present invention’s modular design also contributes significantly to reducing the maintenance needs of the system. In an exemplary embodiment, the design features a self-cleaning contour on the angular dome, which helps to prevent the buildup of residue within the system. This self-cleaning feature reduces the time and labor required to maintain the system and ensures that the components continue to operate effectively for longer periods. Additionally, the use of durable, corrosion-resistant materials in the trash collector bin reduces wear and tear, extending the lifespan of the system and minimizing the need for replacements or repairs.

Now referring to the drawings,
Fig.1 illustrates an anti-clogging system designed for the disposal of crushed sugarcane stalks from sugarcane crushers and juice vending machines. The system addresses key operational issues such as blockages, clogging, and inefficiencies in handling the crushed sugarcane waste. The system is composed of several key components an angular dome (21), a chute diverter (22), and a trash collector bin (23) all working together to ensure smooth material flow, prevent blockages, and improve operational efficiency. The following explanation refers to the figures and uses the relevant reference numerals to explain the various components and functionality of the invention.

The system begins with the angular dome (21), which is positioned at the exit of the sugarcane crusher (20). The angular dome (21) plays a crucial role in redirecting the crushed sugarcane stalks along an angled path. As the crushed material is ejected at high speed, the angular dome (21) guides the material, preventing it from tangling, accumulating, or blocking the system. This path ensures that the material flows smoothly without creating jams or clogs at the exit of the crusher (20). The geometry of the angular dome (21) is specifically designed to manage the flow of the crushed stalks efficiently, even under high-speed conditions.

A significant feature of the angular dome (21) is the pressure-locked fixture system integrated into its design. This system absorbs and redirects the high-speed flow of the crushed sugarcane stalks, ensuring that the material is directed along the desired path. The pressure-locked fixture system reduces the risk of blockages by providing controlled guidance of the material. This is particularly important when handling crushed stalks that are bulky, irregularly shaped, and have high moisture content, as they are prone to binding together and causing clogs in traditional systems. By effectively managing the flow of material, the angular dome (21) ensures that the system operates without interruptions.

In addition to the pressure-locked fixture system, the angular dome (21) incorporates a self-cleaning contour, which is a critical feature of the system (200). As the crushed stalks move through the angular dome (21), some residues and small particles may accumulate. The self-cleaning contour helps to minimize this buildup, ensuring that the system (200) remains free of debris that could otherwise lead to blockages or reduced efficiency. This design feature allows the system to operate for extended periods without requiring frequent cleaning, reducing downtime and improving the overall maintenance efficiency of the system.

Once the material is redirected by the angular dome (21), it passes through the chute diverter (22). The chute diverter (22) is positioned directly below the angular dome (21) and is responsible for guiding the crushed sugarcane stalks along a gravity-assisted pathway toward the trash collector bin (23). The chute diverter (22) ensures that the crushed stalks fall smoothly and freely, preventing them from getting stuck or misdirected. This component of the system ensures that the material moves efficiently toward the collection bin without creating any blockages.

The chute diverter (22) includes a modular alignment mechanism, which allows for precise positioning within the system. This feature ensures that the diverter is aligned accurately to optimize the flow of the material. The modular nature of the alignment mechanism also provides the flexibility to adapt the system to different machine sizes and configurations. Whether the system is used in a small-scale vending machine or a large industrial crusher (20), the chute diverter (22) can be adjusted to meet the specific needs of the machine, ensuring optimal performance.

In this embodiment, the chute diverter (22) is designed to facilitate gravity-based flow, which helps move the crushed stalks towards the trash collector bin (23) without the need for additional components such as air blowers or vibrating conveyors. By relying on gravity, the system reduces the complexity and number of moving parts, making it more cost-effective and reliable. This simple yet effective gravity-assisted pathway ensures that the material is directed toward the trash collector bin (23) efficiently, minimizing the chances of clogging and blockages.

The final component in the system is the trash collector bin (23), which is located at the end of the material flow path. The trash collector bin (23) receives the crushed sugarcane stalks as they fall from the chute diverter (22). The bin (23) is designed to be durable and resistant to wear and tear, as it is constructed from corrosion-resistant and abrasion-resistant materials. These materials ensure that the trash collector bin (23) can withstand the harsh conditions of the sugarcane processing environment, where constant exposure to moisture and abrasive sugarcane waste is common.

The trash collector bin (23) is also equipped with a modular removal system, which allows the bin to be easily removed and replaced when full. This feature is particularly useful in high-traffic environments, such as retail locations or commercial spaces, where quick maintenance and minimal downtime are essential. The modular removal system ensures that the trash collector bin (23) can be swapped out quickly, allowing the system to continue operating without disruption. This system is designed to be user-friendly, with an emphasis on easy maintenance and efficient waste collection.

One of the most important advantages of the system (21) is its modular design, which provides flexibility and customization. The modular nature of the system (21) allows each component—such as the angular dome (22), chute diverter (23), and trash collector bin (20) to be adjusted or replaced independently. This makes the system (21) adaptable to various machine sizes and operational environments. Whether the system (21) is used in a large-scale sugarcane crusher or a small, space-constrained vending machine, it can be customized to fit the specific requirements of the operation. The modularity also simplifies maintenance, as individual components can be replaced or serviced without the need for complete system overhauls.

The space-saving features of the system (21) are another key benefit. Traditional waste disposal systems often require bulky components, such as conveyor belts or air blowers, which take up significant space and are difficult to incorporate into compact machines. In contrast, the present invention is designed to fit seamlessly into small-scale environments. The use of gravity-assisted flow and the compact nature of the angular dome (22), chute diverter (23), and trash collector bin (20) allows the system (21) to be integrated into sugarcane juice vending machines and crushers with minimal space requirements. This makes the system (21) ideal for locations where space is at a premium, such as retail kiosks, commercial spaces, and high-traffic areas.

In terms of maintenance, the system (21) requires minimal upkeep due to the self-cleaning contour of the angular dome (22) and the durable construction of the trash collector bin (20). The self-cleaning feature ensures that the angular dome (22) remains free of residue buildup, reducing the need for frequent cleaning. The materials used in the construction of the trash collector bin (20) help prevent corrosion and wear, extending the lifespan of the system (21) and reducing the need for repairs. This low-maintenance design improves the efficiency of the system (21), ensuring that the sugarcane juice vending machine or crusher can operate continuously with minimal downtime.

Finally, the operational efficiency of the system (21) is enhanced by its ability to prevent blockages and ensure continuous flow. The modular design, gravity-assisted pathway, and self-cleaning features work together to reduce the likelihood of clogs, which are common in traditional waste disposal systems. This ensures that the system (21) remains operational for longer periods without the need for downtime due to maintenance or blockage clearance. By improving the flow of material and reducing maintenance requirements, the system (21) helps increase the productivity of sugarcane juice vending machines and crushers, making it a cost-effective solution for operators.

Method of Manufacturing
The method of manufacturing the anti-clogging system (21) for the disposal of crushed sugarcane stalks involves several key steps, each designed to ensure the proper functionality, durability, and efficiency of the system. The process includes fabricating the components, assembling them into the complete system (21), and conducting quality checks to ensure optimal performance. Below is a detailed explanation of the method of manufacturing the system (21) with reference to the relevant components, all in paragraphs for clarity.

The first step in the manufacturing process is the fabrication of the angular dome (22). The dome (22) is constructed from high-grade stainless steel or another corrosion-resistant material. This material is selected for its ability to withstand the harsh operating conditions of the sugarcane juice extraction process, where exposure to moisture and abrasive materials is constant. The fabrication process begins with cutting the stainless steel sheets to the required dimensions, followed by welding them together to form the dome structure.

Once the angular dome (22) is formed, the next step is to integrate the pressure-locked fixture system. This system is essential for managing the high-speed flow of crushed sugarcane stalks. The fixture is welded or fastened into place within the dome (22), ensuring it is securely positioned to absorb and redirect the material flow. The fixture system helps reduce the risk of blockages and ensures that the crushed stalks are guided efficiently through the system.

Additionally, the self-cleaning contour is incorporated into the dome (22). This feature is designed to minimize residue buildup, enhancing the operational efficiency of the system (21). The self-cleaning contour is shaped and smoothed during the fabrication process, ensuring that it promotes smooth material flow while preventing debris from accumulating on the surface of the dome. Once completed, the angular dome (22) is polished and tested for alignment, ensuring that it is capable of properly directing the material flow without obstruction.

The next step in the manufacturing process is the fabrication and assembly of the chute diverter (23). The chute diverter (23) is designed to guide the crushed sugarcane stalks from the angular dome (22) into the trash collector bin (20). The chute diverter is made from a similarly durable, corrosion-resistant material, typically stainless steel, to ensure longevity and resistance to wear.

The first step in the fabrication of the chute diverter (23) involves cutting and shaping the material into the appropriate size and configuration. The diverter (23) is then equipped with a modular alignment mechanism, which allows the diverter to be adjusted and precisely positioned in the system (21) for optimal performance. The modular design of the diverter (23) ensures that it can be customized based on the specific requirements of the machine, whether it is a small-scale vending machine or a larger industrial crusher. The diverter is then assembled and attached to the angular dome (22), ensuring that it is securely aligned to guide the crushed material efficiently.

Once the chute diverter (23) is assembled, it is tested to ensure that the gravity-assisted flow pathway is functioning properly. The design of the diverter (23) should allow the material to move smoothly towards the trash collector bin (20), without becoming misdirected or obstructed. The diverter is also checked to ensure that it is easy to adjust and that it fits properly into the modular design of the entire system (21).

The trash collector bin (20) is the next component to be manufactured. Similar to the angular dome (22) and chute diverter (23), the trash collector bin (20) is constructed from corrosion-resistant materials such as stainless steel. The fabrication process for the bin (20) begins with cutting the material to the desired dimensions. The edges are then welded or fastened together to form the bin’s structure.

Once the basic structure of the trash collector bin (20) is completed, a modular removal system is incorporated into the design. This system allows the trash bin (20) to be easily removed and replaced when it becomes full, without disrupting the rest of the system (21). The removal system includes handles or mechanical components that allow for quick disassembly and replacement, ensuring that maintenance is efficient and easy. The trash collector bin (20) is then tested to ensure that it can securely hold the crushed sugarcane stalks without leakage or deformation, even under the pressures and stresses of continuous operation.
The bin (20) is also coated with an additional layer of abrasion-resistant material to protect it from wear and tear. This layer enhances the durability of the bin (20), ensuring that it can handle the harsh conditions of sugarcane processing, where it is constantly exposed to moisture and abrasive materials. After coating, the trash bin (20) undergoes a final inspection to verify its dimensions, fit, and structural integrity.

After the components are the angular dome (22), chute diverter (23), and trash collector bin (20) are individually fabricated, the next step is the assembly of the entire system (21). The components are brought together, and the modular pieces are aligned to ensure proper fit and function. The angular dome (22) is mounted to the crusher exit, with the chute diverter (23) placed directly below it to receive the crushed stalks. The diverter (23) is then connected to the trash collector bin (20), which is positioned to receive the material and hold it securely.
During assembly, the components are checked for alignment and functionality. The system (21) must ensure that the material flows smoothly from the angular dome (22) to the trash collector bin (20) without obstruction. Any misalignments are corrected to ensure that the system operates at peak efficiency. Additionally, all connections are checked to ensure that they are secure and that no leaks or gaps are present in the system.

Once the system (21) is fully assembled, it is subjected to testing to ensure that it operates according to the desired specifications. The system is run with crushed sugarcane stalks to verify that the angular dome (22) effectively redirects the material, the chute diverter (23) guides the material along the gravity-assisted pathway, and the trash collector bin (20) securely holds the waste. The system (21) is checked for smooth material flow, ensuring that there are no blockages or disruptions in the process.

Once the system (21) passes the initial operational tests, it undergoes a final quality control inspection. During this stage, the system is inspected for any potential defects or inconsistencies in the fabrication and assembly process. All components are double-checked to ensure they meet the required specifications, including dimensions, durability, and functionality. The system is also tested for ease of maintenance, ensuring that the modular components can be easily disassembled and serviced.

After passing quality control, the system (21) is cleaned and packaged for installation. The system is ready for use in sugarcane juice vending machines or crushers, providing an efficient, reliable solution for the disposal of crushed sugarcane stalks.

In total, the method of manufacturing the anti-clogging system (21) involves careful fabrication, assembly, and testing of the angular dome (22), chute diverter (23), and trash collector bin (20). The modular design and use of durable, corrosion-resistant materials ensure that the system (21) performs effectively and reliably. By following this manufacturing process, operators can ensure that the system (21) is of high quality, capable of handling the demands of sugarcane juice vending machines and crushers.

Fig. 2 presents an isometric view of the horizontal crusher (20), which is a key component of the anti-clogging system. This crusher is designed to process the sugarcane stalks by reducing them to smaller, manageable pieces before they are directed for disposal. The figure highlights the crusher housing, which encases the crushing mechanism. The inlet, positioned at the front of the crusher, receives the sugarcane stalks, while the outlet directs the crushed material towards the angular dome (21) for further processing. The internal crushing mechanism, consisting of blades or rollers, is shown as it works to break down the stalks. The material flow path from the inlet to the outlet is also depicted, ensuring a smooth transfer of the crushed material. Additionally, the mounting and support structures are illustrated, providing stability to the crusher during operation and connecting it to the rest of the anti-clogging system.

Fig. 3 illustrates the exploded view of the horizontal crusher of the anti-clogging system, with key components separated for clarity. The assembly includes block 1 (1), which serves as the foundational housing, providing structural support for the internal components. Complementing block 1 (1) is block 2 (2), which helps form the outer casing of the crusher, and block 3 (3), which works in conjunction with the other blocks to secure the internal parts.

The system also features spacer type-1 (4) and spacer type-2 (5), which maintain the appropriate spacing between internal components, ensuring smooth operation and reducing friction. The motor (6) drives the entire system, providing the necessary power to rotate the rollers. This power is transmitted through the gearbox (7), which reduces speed and increases torque for optimal crushing performance.

The crushing mechanism consists of multiple rollers: roller type-1 (8), roller type-2 (9), roller type-3 (10), roller type-4 (11), and roller type-5 (12). These rollers work in unison to crush the sugarcane stalks, with each roller designed to break down the material efficiently. The system also includes a bearing (13), which supports the rollers and reduces friction during rotation, and an oil seal (14) to prevent oil leakage, ensuring proper lubrication and protection from contaminants. Finally, gears (15) are responsible for transferring the rotational motion from the motor through the gearbox to the rollers, enabling the crushing process.

Fig. 4 provides an isometric view of the pusher mechanism, which is integral to the anti-clogging system. The pusher's (24) primary function is to advance the crushed sugarcane stalks through the disposal system, ensuring that the material flows smoothly. Push rods or actuators, which apply force to move the pusher (24), are also depicted, showing the mechanism's motion. The pusher (24) is integrated with the chute diverter (22) and angular dome (21), working together to direct the material along a gravity-assisted path towards the trash collector bin (23). The mounting and adjustability features of the pusher (24) can be repositioned or modified to suit different operational needs to ensures that the crushed material flows efficiently through the system, preventing any potential blockages and contributing to the system’s overall anti-clogging function.
,CLAIMS:CLAIMS
We Claim
1. An anti-clogging system for the disposal of crushed sugarcane stalks from sugarcane crushers (20), comprising:
an angular dome (21) positioned at the crusher exit to redirect the crushed sugarcane stalks along an angled path, preventing clogging and managing disposal pressure;
a chute diverter (22) attached to the angular dome (21) to guide the crushed stalks along a gravity-assisted pathway for smooth, uninterrupted transfer;
a trash collector bin (23) positioned below the chute diverter (22) to collect the free-falling crushed stalks;
Characterized by,
the angular dome (20) is equipped with a pressure-locked fixture system to absorb and redirect the high-speed crushed stalk output, reducing the risk of blockages;
the chute diverter (22) is designed to facilitate gravity-based material transfer, minimizing the chances of clogging and optimizing space utilization in compact environments such as vending machines;
the pusher (24) can be repositioned or modified to suit different operational needs to ensures that the crushed material flows efficiently through the system;
the system is modular and serviceable, allowing for easy disassembly and maintenance without disrupting the overall operation, thereby ensuring high operational efficiency with low downtime.

2. The system as claimed in claim 1, wherein the angular dome (21) is configured to incorporate a self-cleaning contour to minimize the buildup of residues, enhancing operational efficiency and reducing maintenance needs.

3. The system as claimed in claim 1, wherein the chute diverter (22) is designed with a modular alignment mechanism, enabling precise positioning under the chute to optimize space usage and improve material collection efficiency.

4. The system as claimed in claim 1, wherein the trash collector bin (23) is made from corrosion-resistant and abrasion-resistant materials, ensuring long-term durability even under harsh operating conditions.

5. The system as claimed in claim 1, wherein the modular design allows for easy customization based on operational requirements, enabling the system to be adapted for varying sizes and configurations of sugarcane juice vending machines.

6. The system as claimed in claim 1, wherein the angular dome (21) has a contoured surface that helps manage the high-speed ejected crushed stalks, preventing the material from causing blockages or tangling within the disposal pathway.

7. The system as claimed in claim 1, wherein the chute diverter (22) comprises a pressure-regulating feature that ensures smooth and continuous flow of material, preventing sudden disruptions that could lead to system failure or increased maintenance.

8. The system as claimed in claim 1, wherein the trash collector bin (23) includes a modular removal system, allowing for easy removal and replacement without disturbing the operational flow of the system.

9. A method for manufacturing the anti-clogging system for the disposal of crushed sugarcane stalks as claimed in claim 1, comprising:
fabricating the angular dome (21):
cutting and welding high-grade stainless steel to form the dome structure, ensuring it can withstand the high-speed ejection of crushed sugarcane stalks;
integrating a pressure-locked fixture system to absorb and redirect the high-speed crushed stalk output effectively;
installing a self-cleaning contour on the dome to minimize residue buildup and improve long-term operation;
assembling the chute diverter (22):
attaching the chute diverter (104) to the angular dome (21) with precise alignment to guide the crushed stalks along a gravity-assisted pathway;
ensuring the diverter's modular design, which allows for customization and easy maintenance;
fabricating the trash collector bin (23):
constructing the trash collector bin (23) from corrosion-resistant and abrasion-resistant materials to ensure durability in harsh conditions;
incorporating a modular alignment mechanism to optimize space and efficiency in material collection;
integrating the system:
combining the angular dome (21), chute diverter (22), and trash collector bin (23) into a fully operational modular unit;
installing a sensor-based monitoring system to detect any potential blockages or disruptions in the flow of crushed stalks, ensuring continuous operation;
testing and quality assurance:
testing the entire system to ensure it meets operational standards, including checking for smooth material flow and the absence of clogging;
verifying the functionality of all components, including the angular dome's self-cleaning mechanism and the chute diverter's pressure-regulating feature, to guarantee optimal performance under real-world conditions;
final assembly:
assembling the system onto a support frame designed to integrate into sugarcane juice vending machines;
conducting final checks to ensure the system operates within the required specifications, including a throughput capacity for handling a specified volume of sugarcane waste without clogging.