Sign In to Follow Application
View All Documents & Correspondence

Terracotta Cooling Sheets For Enhanced Air Conditioning Efficiency And Sustainable Temperature Regulation

Abstract: The present invention provides a sustainable cooling system for air conditioning units utilizing terracotta cooling sheets made from a composite of terracotta and bamboo fibers. These sheets feature a modular honeycomb design to optimize airflow and evaporative cooling. The system includes a water distribution mechanism that recycles AC condensate and regulates water flow using a humidity sensor linked to a microcontroller. The terracotta sheets reduce thermal load on the AC unit, prevent overheating, and possess antifungal properties, ensuring energy efficiency and a healthier indoor environment. The manufacturing process combines traditional techniques with modern innovations, fostering local craftsmanship and promoting eco-friendly practices. Scalable and adaptable, this invention addresses the demand for sustainable cooling solutions in urban, institutional, and industrial settings, contributing to reduced energy consumption and carbon footprints.

Get Free WhatsApp Updates!
Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
01 January 2025
Publication Number
03/2025
Publication Type
INA
Invention Field
POLYMER TECHNOLOGY
Status
Email
Parent Application

Applicants

1. KIET Group of Institutions
Delhi-NCR, Meerut Rd Ghaziabad Uttar Pradesh India 201206

Inventors

1. Diksha Maurya
Department of ECE, KIET Group of Institutions, Delhi-NCR, Meerut Rd Ghaziabad Uttar Pradesh India 201206
2. Apoorva Dubey
Department of ECE, KIET Group of Institutions, Delhi-NCR, Meerut Rd Ghaziabad Uttar Pradesh India 201206
3. Vishal Chauhan
Department of ECE, KIET Group of Institutions, Delhi-NCR, Meerut Ghaziabad Uttar Pradesh India 201206
4. Utkarsh Saxena
Department of ECE, KIET Group of Institutions, Delhi-NCR, Meerut Ghaziabad Uttar Pradesh India 201206
5. Praveen Kumar
Department of ECE, KIET Group of Institutions, Delhi-NCR, Meerut Ghaziabad Uttar Pradesh India 201206
6. Abhishek Sharma
Department of ECE, KIET Group of Institutions, Delhi-NCR, Meerut Ghaziabad Uttar Pradesh India 201206

Specification

Description:TECHNICAL FIELD
[0001] The present invention relates to sustainable temperature regulation systems, specifically to terracotta-based cooling sheets integrated with air conditioning (AC) panels. The invention aims to enhance AC efficiency, prevent overload-induced malfunctions, and reduce carbon footprints by employing evaporative cooling methods while supporting local craftsmanship and addressing climate change mitigation.
BACKGROUND OF THE INVENTION
[0002] Background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
[0003] With the growing reliance on air conditioning (AC) systems in residential, commercial, and industrial spaces, the demand for energy-efficient and environmentally sustainable cooling solutions has become increasingly critical. Conventional AC systems, while effective, are significant contributors to greenhouse gas emissions and energy consumption, exacerbating global warming and climate change. Furthermore, these systems often face operational challenges in poorly ventilated areas or high-demand settings, leading to overheating, reduced lifespan, and, in extreme cases, hazardous malfunctions such as accidental AC blasts.
[0004] The global need for innovative temperature regulation systems stems from the necessity to address these issues in an environmentally conscious manner. Cooling solutions must strike a balance between functionality, sustainability, and affordability, catering to urban environments, compact industrial zones, and institutions. However, most existing solutions fall short of this goal, either due to high implementation costs or their reliance on resources like electricity or water that may not be readily available or sustainable.
[0005] Terracotta, an ancient material with proven thermoregulatory properties, has emerged as a promising alternative in the realm of sustainable cooling. Its porous structure and natural thermal conductivity make it ideal for passive cooling applications. Additionally, incorporating bamboo fibers into terracotta enhances its water absorption and structural integrity, making it more suitable for modern engineering applications. The integration of such traditional materials with contemporary designs and technology presents an opportunity to innovate scalable solutions that address both environmental and operational concerns.
[0006] This invention leverages the natural cooling properties of terracotta, enhanced with bamboo fiber composites, to create terracotta cooling sheets that integrate seamlessly with AC systems. These sheets offer a sustainable, cost-effective, and energy-efficient alternative to conventional cooling methods while promoting local craftsmanship by utilizing traditional manufacturing techniques.
[0007] The need for such a solution is amplified in urban areas where heat islands and poorly ventilated buildings exacerbate temperature regulation challenges. Furthermore, compact industrial zones and institutional settings demand cooling solutions that are both reliable and eco-friendly. This invention addresses these challenges by introducing an innovative system that not only enhances the performance of AC systems but also reduces their energy consumption and environmental impact.
[0008] All publications herein are incorporated by reference to the same extent as if each individual publication or patent application were specifically and individually indicated to be incorporated by reference. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the reference does not apply.
OBJECTS OF THE INVENTION
[0009] The principal object of the present invention is to overcome the disadvantages of the prior art.
[0010] Another object of the present invention is to provide a sustainable and efficient cooling solution by integrating terracotta cooling sheets with air conditioning units for enhanced energy efficiency and natural heat regulation.
[0011] Another object of the present invention aims to prevent malfunctions in AC systems by reducing the thermal load, thereby avoiding accidental failures and improving overall reliability.
[0012] Another object of the present invention is to promote eco-friendly practices through the use of terracotta, a natural material, coupled with scalable designs for widespread adoption.
[0013] Another object of the present invention is to foster local craftsmanship and economic growth by utilizing traditional manufacturing methods and materials like bamboo fibers for composite terracotta sheets.
[0014] Yet another object of the present invention is to reduce environmental impact by lowering energy consumption, minimizing water usage, and contributing to global carbon footprint reduction.
SUMMARY
[0015] The present invention introduces a novel approach to sustainable temperature regulation by integrating terracotta cooling sheets with air conditioning panels. These sheets, made from a composite of terracotta and bamboo fibers, utilize natural evaporative cooling to enhance AC efficiency, reduce energy consumption, and prevent overheating. The system addresses the growing need for environmentally conscious solutions that cater to diverse applications, from residential and institutional settings to compact industrial zones.
[0016] The invention’s design incorporates hexagonal honeycomb-patterned sheets molded from a terracotta-bamboo composite. This design optimizes airflow and maximizes the water absorption capacity of the sheets, ensuring effective heat dissipation and uniform cooling. The manufacturing process involves the preparation of a terracotta-bamboo fiber mixture, molding into a hexagonal shape, drying, and firing at high temperatures to achieve durability and porosity.
[0017] The terracotta cooling sheets are modular, allowing for easy installation and scalability. They are fitted onto the external panels of AC units and equipped with a drip irrigation system that directs water evenly across their surface. A centrifugal pump repurposes waste water from the AC system to further enhance cooling efficiency, minimizing resource usage. Additionally, a humidity sensor linked to a microcontroller regulates the water pump, ensuring optimal performance under varying environmental conditions.
[0018] The system not only enhances cooling performance but also addresses critical operational challenges associated with traditional AC systems. By reducing the thermal load on AC units, it prevents overheating and extends the system’s lifespan, thereby reducing the likelihood of hazardous malfunctions. The sheets also possess antifungal properties, which contribute to a healthier indoor environment by preventing microbial growth on cooling surfaces.
[0019] Beyond its technical advantages, the invention is deeply rooted in sustainability. By using terracotta and bamboo—renewable and biodegradable materials—it reduces reliance on energy-intensive manufacturing processes and synthetic materials. The modular design ensures widespread applicability and cost-effective adoption, making it accessible to a variety of users. Furthermore, the invention supports local craftsmanship by incorporating traditional terracotta production techniques, thus fostering economic growth in artisanal communities.
[0020] The invention’s applications are far-reaching. It is particularly suited for urban cooling initiatives aimed at combating heat islands, poorly ventilated institutional buildings, and compact industrial zones where conventional cooling solutions are less effective or economically unviable. Additionally, it aligns with global efforts to mitigate climate change by reducing carbon footprints and promoting green technologies.
[0021] In summary, the invention represents a breakthrough in sustainable cooling technology. By combining the natural properties of terracotta with innovative design and integration techniques, it offers a scalable, cost-effective, and environmentally friendly alternative to conventional AC systems. This aligns with the growing global demand for sustainable solutions that balance functionality, cost, and ecological impact.
[0022] These and other features will become apparent from the following detailed description of illustrative embodiments thereof, which is to be read in connection with the accompanying drawings. While the invention has been described and shown with reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.
BRIEF DESCRIPTION OF DRAWINGS
[0023] So that the manner in which the above-recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may have been referred by embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
[0024] These and other features, benefits, and advantages of the present invention will become apparent by reference to the following text figure, with like reference numbers referring to like structures across the views, wherein: Figures attached: N.A.
DETAILED DESCRIPTION OF THE INVENTION
[0025] While the present invention is described herein by way of example using embodiments and illustrative drawings, those skilled in the art will recognize that the invention is not limited to the embodiments of drawing or drawings described and are not intended to represent the scale of the various components. Further, some components that may form a part of the invention may not be illustrated in certain figures, for ease of illustration, and such omissions do not limit the embodiments outlined in any way. It should be understood that the drawings and the detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the invention is to cover all modifications, equivalents, and alternatives falling within the scope of the present invention as defined by the appended claim.
[0026] As used throughout this description, the word "may" is used in a permissive sense (i.e. meaning having the potential to), rather than the mandatory sense, (i.e. meaning must). Further, the words "a" or "an" mean "at least one” and the word “plurality” means “one or more” unless otherwise mentioned. Furthermore, the terminology and phraseology used herein are solely used for descriptive purposes and should not be construed as limiting in scope. Language such as "including," "comprising," "having," "containing," or "involving," and variations thereof, is intended to be broad and encompass the subject matter listed thereafter, equivalents, and additional subject matter not recited, and is not intended to exclude other additives, components, integers, or steps. Likewise, the term "comprising" is considered synonymous with the terms "including" or "containing" for applicable legal purposes. Any discussion of documents acts, materials, devices, articles, and the like are included in the specification solely for the purpose of providing a context for the present invention. It is not suggested or represented that any or all these matters form part of the prior art base or were common general knowledge in the field relevant to the present invention.
[0027] In this disclosure, whenever a composition or an element or a group of elements is preceded with the transitional phrase “comprising”, it is understood that we also contemplate the same composition, element, or group of elements with transitional phrases “consisting of”, “consisting”, “selected from the group of consisting of, “including”, or “is” preceding the recitation of the composition, element or group of elements and vice versa.
[0028] The present invention is described hereinafter by various embodiments with reference to the accompanying drawing, wherein reference numerals used in the accompanying drawing correspond to the like elements throughout the description. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiment set forth herein. Rather, the embodiment is provided so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those skilled in the art. In the following detailed description, numeric values and ranges are provided for various aspects of the implementations described. These values and ranges are to be treated as examples only and are not intended to limit the scope of the claims. In addition, several materials are identified as suitable for various facets of the implementations.
[0029] The invention introduces a terracotta-based cooling system designed to enhance the efficiency and sustainability of air conditioning (AC) units. This system integrates terracotta cooling sheets with AC panels, utilizing the natural properties of terracotta for heat regulation and moisture management. The sheets are fabricated using a composite material of terracotta and bamboo fibers, which enhances water absorption, structural integrity, and antifungal properties. The overall design and manufacturing process of these sheets ensure durability, scalability, and environmental sustainability, addressing the growing need for eco-friendly cooling solutions.
[0030] The material preparation begins with the selection of high-quality terracotta clay, known for its porosity and thermal conductivity. Bamboo fibers are processed into fine strands, which are mixed with terracotta in proportions ranging from 10-30%. This composite mixture is carefully prepared to achieve optimal porosity, structural strength, and water retention. The addition of bamboo fibers not only improves the material’s capacity for water absorption but also enhances its durability and resistance to cracking, ensuring long-term performance.
[0031] The sheets are designed in a honeycomb pattern, which is achieved by pouring the composite material into a custom-designed hexagonal mold. This pattern is chosen for its ability to optimize airflow and maximize surface area, enhancing the evaporative cooling effect. The mixture is poured into the mold with care to eliminate air pockets, ensuring uniformity and consistency in the final product. Once molded, the sheets are air-dried for 24-48 hours to remove excess moisture.
[0032] After drying, the sheets are fired in a kiln at temperatures ranging from 850°C to 1000°C. This firing process bonds the bamboo fibers with the terracotta matrix, solidifying the material and enhancing its durability. The firing temperature is carefully controlled to ensure that the sheets retain their porosity while achieving the required mechanical strength. The resulting sheets are lightweight, durable, and capable of withstanding the environmental stresses of outdoor installation.
[0033] The terracotta sheets are modular, allowing for easy installation onto the external panels of AC units. Their modularity ensures adaptability to AC systems of various sizes and configurations. The sheets are arranged in a conical structure around the AC panel to optimize heat dissipation and airflow. This arrangement facilitates the efficient flow of cooled air while minimizing thermal resistance.
[0034] To maintain their cooling effectiveness, the terracotta sheets are integrated with a water distribution system. A drip irrigation mechanism is installed to provide a uniform and controlled supply of water to the sheets, enabling consistent evaporative cooling. This water is sourced from the waste water generated by the AC system, which is directed to the sheets through a centrifugal pump. By recycling AC condensate, the system minimizes water usage, making it an eco-friendly solution.
[0035] A humidity sensor, such as the DHT22, is incorporated into the system and linked to a microcontroller. This sensor monitors environmental humidity levels and adjusts the water distribution accordingly. For instance, during periods of high humidity, the system reduces water flow to prevent excessive moisture buildup, maintaining optimal performance. This intelligent control mechanism ensures the system operates efficiently under varying environmental conditions.
[0036] The terracotta sheets not only provide cooling benefits but also possess antifungal properties due to the natural composition of the material. These properties prevent the growth of mold and mildew, ensuring a healthier indoor environment. The system also reduces the thermal load on the AC unit, preventing overheating and extending the lifespan of the equipment. This reduces the risk of malfunctions, including potential accidents caused by overloading.
[0037] The invention supports local craftsmanship by utilizing traditional terracotta production techniques. The incorporation of artisanal skills in the manufacturing process fosters economic growth in local communities while promoting sustainable practices. By leveraging renewable and biodegradable materials such as terracotta and bamboo, the invention aligns with global efforts to reduce reliance on synthetic materials and energy-intensive manufacturing processes.
[0038] This terracotta cooling system is particularly beneficial in urban settings, compact industrial zones, and poorly ventilated institutional buildings, where conventional cooling methods often fall short. The passive cooling approach offered by terracotta sheets reduces energy consumption, lowers operational costs, and decreases the carbon footprint associated with traditional AC systems. Additionally, the scalable and modular design ensures accessibility and ease of adoption across diverse applications.
[0039] In conclusion, this invention integrates traditional materials with modern engineering to create a sustainable cooling solution that enhances AC efficiency, prevents overheating, and promotes environmental and economic sustainability. Its innovative design, coupled with its commitment to eco-friendly practices and local craftsmanship, addresses pressing global challenges in temperature regulation and climate change mitigation.
[0040] While the foregoing describes various embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. The scope of the invention is determined by the claims that follow. The invention is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to the person having ordinary skill in the art.
[0041] Thus, the scope of the present disclosure is defined by the appended claims and includes both combinations and sub-combinations of the various features described hereinabove as well as variations and modifications thereof, which would occur to persons skilled in the art upon reading the foregoing description.
, Claims:CLAIMS
I/We Claim:
1. A sustainable cooling system for air conditioning units, comprising:
terracotta cooling sheets fabricated from a composite of terracotta and bamboo fibers, wherein the composite material enhances porosity, water absorption, and structural integrity;
a modular design of the terracotta sheets with a honeycomb pattern to optimize airflow and evaporative cooling;
a water distribution mechanism configured to evenly supply water to the terracotta sheets; and
a conical arrangement of the sheets around the external panels of an air conditioning unit, promoting efficient heat dissipation and reducing thermal load on the unit.
2. The cooling system of claim 1, further comprising:
a centrifugal pump configured to recycle condensate water from the air conditioning unit to the water distribution mechanism; and
a humidity sensor integrated with a microcontroller, configured to regulate water flow based on environmental humidity levels.
3. The terracotta cooling sheets of claim 1, wherein the bamboo fibers constitute 10-30% by weight of the composite material, enhancing antifungal properties and resistance to cracking.
4. The cooling system of claim 1, wherein the sheets are fired at temperatures between 850°C and 1000°C to achieve desired porosity and mechanical strength.
5. The cooling system of claim 1, wherein the modular design allows adaptability to air conditioning systems of varying sizes and configurations.
6. The cooling system of claim 1, wherein the terracotta sheets reduce the operational energy consumption of the air conditioning unit by providing passive evaporative cooling, thereby mitigating carbon emissions.
7. A method for manufacturing terracotta cooling sheets for the system of claim 1, comprising:
preparing a composite material by mixing terracotta clay with bamboo fibers in a proportion of 10-30%;
molding the composite material into a honeycomb pattern using hexagonal molds;
air drying the molded sheets for 24-48 hours; and
firing the sheets at a temperature between 850°C and 1000°C to achieve desired porosity and strength.
8. The cooling system of claim 1, wherein the conical arrangement of the terracotta sheets around the air conditioning unit enhances heat dissipation and facilitates natural airflow.

Documents

Application Documents

# Name Date
1 202511000020-STATEMENT OF UNDERTAKING (FORM 3) [01-01-2025(online)].pdf 2025-01-01
2 202511000020-REQUEST FOR EARLY PUBLICATION(FORM-9) [01-01-2025(online)].pdf 2025-01-01
3 202511000020-POWER OF AUTHORITY [01-01-2025(online)].pdf 2025-01-01
4 202511000020-FORM-9 [01-01-2025(online)].pdf 2025-01-01
5 202511000020-FORM FOR SMALL ENTITY(FORM-28) [01-01-2025(online)].pdf 2025-01-01
6 202511000020-FORM 1 [01-01-2025(online)].pdf 2025-01-01
7 202511000020-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [01-01-2025(online)].pdf 2025-01-01
8 202511000020-EVIDENCE FOR REGISTRATION UNDER SSI [01-01-2025(online)].pdf 2025-01-01
9 202511000020-EDUCATIONAL INSTITUTION(S) [01-01-2025(online)].pdf 2025-01-01
10 202511000020-DECLARATION OF INVENTORSHIP (FORM 5) [01-01-2025(online)].pdf 2025-01-01
11 202511000020-COMPLETE SPECIFICATION [01-01-2025(online)].pdf 2025-01-01
12 202511000020-FORM 18 [19-02-2025(online)].pdf 2025-02-19