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Cooling System For A Vehicle

Abstract: COOLING SYSTEM FOR A VEHICLE ABSTRACT A cooling system (100) for a vehicle is disclosed. The cooling system (100) characterized in that a second radiator assembly (114) coupled with an engine (108) and a coolant pump (104), and positioned in front of a first radiator assembly (106). Further, the second radiator assembly (114) is configured to receive a coolant from the engine (108) of the vehicle, dissipate heat from the coolant to a lower temperature of the coolant, and a heat exchanger (116) coupled between the second radiator assembly (114) and a transmission assembly (110) of the vehicle. Further, the heat exchanger (116) is configured to receive the coolant from the second radiator assembly (114) at the lower temperature and transmission oil from the transmission assembly (110), and transfer heat from the transmission oil to the coolant to decrease temperature of the transmission oil during operations of the vehicle. <>

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
05 February 2025
Publication Number
08/2025
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

VE COMMERCIAL VEHICLES LTD
102, INDUSTRIAL AREA 1, PITHAMPUR- 454775, DIST. DHAR, MP, INDIA

Inventors

1. PRASHANT MALL
VE COMMERCIAL VEHICLES LTD 102, INDUSTRIAL AREA 1, PITHAMPUR- 454775, DIST. DHAR, MP, INDIA
2. RAKESH KUMAR TIROLE
VE COMMERCIAL VEHICLES LTD 102, INDUSTRIAL AREA 1, PITHAMPUR- 454775, DIST. DHAR, MP, INDIA
3. ANIL PAWAR
VE COMMERCIAL VEHICLES LTD 102, INDUSTRIAL AREA 1, PITHAMPUR- 454775, DIST. DHAR, MP, INDIA
4. AKHILESH NAMDEV
VE COMMERCIAL VEHICLES LTD 102, INDUSTRIAL AREA 1, PITHAMPUR- 454775, DIST. DHAR, MP, INDIA

Specification

Description:COOLING SYSTEM FOR A VEHICLE

FIELD OF THE DISCLOSURE
[0001] This invention generally relates to a field of vehicle cooling systems and in particular, to a cooling system for a vehicle that enhances temperature regulation around major components of the vehicle.

BACKGROUND
[0002] The subject matter discussed in the background section should not be assumed to be prior art merely as a result of its mention in the background section. Similarly, a problem mentioned in the background section or associated with the subject matter of the background section should not be assumed to have been previously recognized in the prior art. The subject matter in the background section merely represents different approaches, which in and of themselves may also correspond to implementations of the claimed technology.
[0003] In modern vehicles, maintaining optimal engine and transmission temperatures is critical for ensuring efficiency, durability, and reliability during operation. Excessive heat generated during prolonged or high-intensity use can significantly impact the performance and lifespan of critical vehicle components, such as the engine and transmission assembly. Effective cooling systems play a pivotal role in dissipating this heat, thereby preventing thermal stress and maintaining operational stability.
[0004] Transmission oil, in particular, needs to be cooled to prevent overheating, which can degrade the fluid, reduce its lubricating properties, and cause significant damage to transmission components. Proper cooling of the transmission oil helps maintain its integrity, ensures efficient operation, and extends the lifespan of the transmission assembly. This is especially crucial under heavy loads or high-stress conditions.
[0005] Traditionally, a heat exchanger is used to cool the transmission oil by transferring heat to the engine coolant. However, in certain scenarios, the temperature of the engine coolant exiting the main radiator is higher than the required specification for effective cooling at the heat exchanger. To address this, additional cooling is required to lower the coolant temperature to meet the specifications for the heat exchanger. This necessitates the implementation of a separate cooling system to ensure the coolant meets the required temperature levels for efficient transmission oil cooling.
[0006] Competitive vehicles with larger engine sizes often exhibit better heat dissipation and airflow characteristics due to their higher engine volumes and larger cabin designs. These vehicles typically have sufficient space to accommodate auxiliary radiators in front of the main radiator, enabling efficient cooling system operation.
[0007] However, in vehicles equipped with an engine, which provides the same mechanical output as larger engines but features a smaller size, several challenges arise. The smaller engine size, coupled with a compact cabin design, smaller fan size, and lower airflow, results in less effective cooling compared to competitive vehicles. Moreover, space constraints in such designs make it infeasible to assemble an auxiliary radiator in front of the main radiator.
[0008] According to the patent application “US10132403B1” titled “Engine and transmission temperature control system” discloses a transmission oil cooler transfers heat between Automatic Transmission Fluid (ATF) and engine coolant. During initial vehicle warm-up, heat is transferred from the engine coolant to the ATF, assisting the transmission warm-up. A priority valve may limit the flow of coolant to the transmission oil cooler until the coolant temperature is sufficient to ensure adequate cabin heating performance. After both the engine and transmission have reached normal operating temperatures, heat is transferred from the ATF to the engine coolant. An auxiliary radiator pre-cools the engine coolant before it enters transmission oil cooler. This increases the cooling of the ATF and avoids coolant temperature increase during aggressive manoeuvres. When the ATF temperature is below a threshold, a coolant control valve diverts coolant around the auxiliary radiator.
[0009] Another patent application, " US6536381B2," titled " Vehicle lubricant temperature control," the invention relates to an oil cooling system in the environment of an over the road vehicle having a transmission and an internal combustion engine. A primary liquid to liquid heat exchanger is connected to the engine cooling system and connected to a selected on of, or both, an engine lubricant system and the transmission for cooling circulation of oil. An auxiliary heat exchanger is connected in parallel with the primary heat exchanger for selective additional cooling circulation of the oil.
[0010] In any of the discussed prior arts, the system(s) does not address the challenges associated with compact vehicle designs, such as those featuring smaller engine sizes that produce the same mechanical output as larger engines, smaller cabin sizes, smaller fan sizes, reduced airflow, and space constraints. These limitations make it impractical to assemble an auxiliary radiator in front of the main radiator. Furthermore, the system(s) do not propose innovative solutions, such as the strategic placement of an auxiliary radiator on the right, middle, and outside of the chassis, to ensure efficient cooling performance while overcoming spatial limitations.
OBJECTIVES OF THE INVENTION
[0011] An objective of the present invention is to provide a cooling system for a vehicle that ensures efficient and reliable temperature management for critical components, including the engine and transmission assembly.
[0012] Furthermore, the objective of the present invention is to enable effective cooling of the transmission oil by addressing the need for additional cooling to lower the temperature of engine coolant.
[0013] Furthermore, the objective of the present invention is to address space constraints in vehicles with compact designs, such as those equipped with smaller engine sizes and cabins.
[0014] Furthermore, the objective of the present invention is to enhance overall thermal regulation of the vehicle's cooling system, ensuring efficient operation under heavy load and high-stress conditions.
[0015] Furthermore, the objective of the present invention is to improve the thermal efficiency of the cooling system in compact vehicles while maintaining compatibility with the spatial limitations of the chassis.
[0016] Furthermore, the objective of the present invention is to ensure consistent cooling performance by accommodating innovative radiator placements, contributing to improved vehicle reliability and durability.
[0017] Furthermore, the objective of the present invention is to provide a robust and adaptable cooling solution that enhances energy efficiency and reduces maintenance costs.
[0018] Furthermore, the objective of the present invention is to support the effective integration of the cooling system within the vehicle design to optimize the cooling process.

SUMMARY
[0020] The present invention relates to a cooling system for a vehicle.
[0021] According to an aspect, a cooling system for a vehicle is disclosed. The vehicle comprising a coolant pump configured to supply a coolant around an engine of the vehicle, a first radiator assembly arranged between the coolant pump and the engine, and configured to receive the coolant at a high temperature from the engine during operations of the vehicle, dissipate heat from the coolant to lower temperature of the coolant, and supply the coolant at the lower temperature to the coolant pump. Further, the coolant pump is configured to deliver the coolant to the engine, to maintain effective cooling of the engine.
[0022] According to another aspect, the cooling system characterized in that a second radiator assembly coupled with the engine and the coolant pump, and positioned in front of the first radiator assembly. Further, the second radiator assembly is configured to receive the coolant from the engine of the vehicle, dissipate heat from the coolant to the lower temperature of the coolant, and a heat exchanger coupled between the second radiator assembly and a transmission assembly of the vehicle. Further, the heat exchanger is configured to receive the coolant from the second radiator assembly at the lower temperature and transmission oil from the transmission assembly, and transfer heat from the transmission oil to the coolant to decrease temperature of the transmission oil during operations of the vehicle.
[0023] According to another aspect, a method for operating a cooling system for a vehicle, characterized in that supplying, via a coolant pump, a coolant around an engine of the vehicle; receiving, via a first radiator assembly, the coolant at a high temperature from the engine during operations of the vehicle. Further, the first radiator assembly is arranged between the coolant pump and the engine; dissipating, via the first radiator assembly, heat from the coolant to lower temperature of the coolant; supplying, via the first radiator assembly, the coolant at the lower temperature to the coolant pump. Further, the coolant pump is configured to deliver the coolant to the engine, to maintain effective cooling of the engine.
[0024] According to another aspect, the method further comprising receiving, via a second radiator assembly, the coolant from the engine of the vehicle. Further, the second radiator assembly is coupled with the engine and the coolant pump, and positioned in front of the first radiator assembly; dissipating, via the second radiator assembly, heat from the coolant to the lower temperature of the coolant; receiving, via a heat exchanger, the coolant from the second radiator assembly at the lower temperature and transmission oil from a transmission assembly. Further, the heat exchanger is coupled between the second radiator assembly and the transmission assembly of the vehicle; and transferring, via the heat exchanger, heat from the transmission oil to the coolant to decrease temperature of the transmission oil during operations of the vehicle.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings illustrate various embodiments of systems, methods, and embodiments of various other aspects of the disclosure. Any person with ordinary skills in the art will appreciate that the illustrated element boundaries (e.g., boxes, groups of boxes, or other shapes) in the figures represent one example of the boundaries. It may be that in some examples one element may be designed as multiple elements or that multiple elements may be designed as one element. In some examples, an element shown as an internal component of one element may be implemented as an external component in another, and vice versa. Furthermore, elements may not be drawn to scale. Non-limiting and non-exhaustive descriptions are described with reference to the following drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating principles.
[0026] FIG. 1A illustrates a block diagram of a cooling system for a vehicle according to an embodiment of the present invention;
[0027] FIG. 1B illustrates another block diagram of the cooling system according to an embodiment of the present invention;
[0028] FIG. 2 illustrates a table showing data associated with the cooling system according to an embodiment of the present invention; and
[0029] FIG. 3 illustrates a flow chart showing a method for operating the cooling system for a vehicle according to an embodiment of the present invention.

DETAILED DESCRIPTION
[0030] Some embodiments of this disclosure, illustrating all its features, will now be discussed in detail. The words “comprising,” “having,” “containing,” and “including,” and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items or meant to be limited to only the listed item or items. It must also be noted that as used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
[0031] Although any systems and methods similar or equivalent to those described herein can be used in the practice or testing of embodiments of the present disclosure, the preferred, systems and methods are now described. Embodiments of the present disclosure will be described more fully hereinafter with reference to the accompanying drawings in which like numerals represent like elements throughout the several figures, and in which example embodiments are shown. Embodiments of the claims may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. The examples set forth herein are non-limiting examples and are merely examples among other possible examples.
[0032] The present invention discloses about a cooling system for a vehicle. The vehicle comprising a coolant pump configured to supply a coolant around an engine of the vehicle, a first radiator assembly arranged between the coolant pump and the engine, and configured to receive the coolant at a high temperature from the engine during operations of the vehicle, dissipate heat from the coolant to lower temperature of the coolant, and supply the coolant at the lower temperature to the coolant pump. Further, the coolant pump is configured to deliver the coolant to the engine, to maintain effective cooling of the engine.
[0033] Embodiments of the present invention may comprise a second radiator assembly coupled with the engine and the coolant pump, and positioned in front of the first radiator assembly. The second radiator assembly is configured to receive the coolant from the engine of the vehicle, dissipate heat from the coolant to the lower temperature of the coolant, a heat exchanger coupled between the second radiator assembly and a transmission assembly of the vehicle. The heat exchanger is configured to receive the coolant from the second radiator assembly at the lower temperature and transmission oil from the transmission assembly, and transfer heat from the transmission oil to the coolant to decrease temperature of the transmission oil during operations of the vehicle.
[0034] FIG. 1A illustrates a block diagram of a cooling system (100) for a vehicle, according to an embodiment of the present invention. FIG. 1B illustrates another block diagram of the cooling system (100), according to an embodiment of the present invention. FIG. 2 illustrates a table (200) showing data associated with the cooling system (100), according to an embodiment of the present invention.
[0035] In some embodiments, the cooling system (100) is integrated within the vehicle (not shown). Further, the vehicle comprises at least one of a car, truck, van etc. The vehicle comprising a first line (102) having a reservoir (not shown), a coolant pump, (104), and a first radiator assembly (106). The cooling system (100) is configured to perform temperature regulation of various components of the vehicle. The components of the vehicle comprise engine (108) of the vehicle, a transmission assembly (110) of the vehicle etc. In some embodiments, the engine (108) of the vehicle comprises engine components (not shown) such as shafts, pistons, cranks, camshafts, connecting rods, valves, and pulleys. In some embodiments, the transmission assembly (110) comprises transmission components (not shown) such as camshafts, gears of different sizes, flywheel and bearings.
[0036] Moreover, the engine (108) and the transmission assembly (110) relies on a specific type of oil (e.g., engine oil, coolant, and transmission oil) to lubricate surfaces of the engine components and the transmission components, minimizing friction and preventing wear or tear of the engine components and the transmission components during operations of the vehicle.
[0037] In some embodiments, the first line (102) is a set of conduits that are configured to supply the coolant to allow regulation of temperature of the engine components. Further, the first line (102) is coupled with the engine (108) of the vehicle. Further, the first line (102) is coupled with the reservoir. Further, the reservoir is configured to store a coolant. In some embodiments, the coolant comprises at least a synthetic oil with high thermal conductivity and low viscosity to improve an overall cooling performance of the first radiator assembly (106). Further, the reservoir is coupled with the engine (108). In one example embodiment, the reservoir is located at an engine bay (not shown) of the vehicle. Further, the reservoir is configured to store the coolant required for cooling within the engine (108). In one example embodiment, the reservoir is referred as an oil sump. Further, the reservoir is constructed from several materials. Further, the materials include aluminium alloy or steel. Further, the materials for constructing the reservoir is selected to provide durability, heat resistance, and corrosion resistance to the reservoir.
[0038] In one example embodiment, the reservoir comprises a contoured structure (not shown) and a plurality of baffles (not shown). Further, the contoured structure is configured to minimize oil sloshing during movement of the vehicle, particularly under rapid acceleration, braking, or cornering. In one exemplary embodiment, the reservoir comprising at least one sensor (not shown) to monitor a quantity of the coolant present inside the reservoir and provide feedback to a vehicle’s on-board diagnostic (OBD) system (not shown), alerting driver of the vehicle in case of low oil levels.
[0039] Furthermore, the first line (102) is coupled with the coolant pump (104). The coolant pump (104) is coupled with the reservoir. The coolant pump (104) is configured to supply the coolant from the reservoir to a plurality of tubes (not shown) constructed around the engine (108) of the vehicle to ensure an optimal cooling of the engine (108). In some embodiments, the plurality of tubes are constructed in proximity to combustion chambers of the engine (108) to ensure that the coolant flows around the engine (108) of the vehicle and provide an optimal cooling to the engine (108). Further, the coolant pump (104) is configured to circulate the coolant around the engine (108) of the vehicle. Further, the coolant pump (104) is configured to regulate flow of the coolant based on temperature of the engine (108). In one example embodiment, the coolant pump (104) is configured to adjust an oil delivery rate dynamically, reducing energy consumption and enhancing overall efficiency of the engine (108) of the vehicle.
[0040] Moreover, the coolant pump (104) comprising a rotor assembly (not shown) with a plurality of vanes (not shown), at least one inlet port (not shown), at least one outlet port (not shown), and an inbuilt valve (not shown). Further, the rotor assembly is configured to provide a rotational motion to the plurality of vanes to supply a required quantity of the coolant from the reservoir to the plurality of tubes. Further, the at least one inlet port of the coolant pump (104) is coupled with the reservoir. The at least one inlet port of the coolant pump (104) is configured to receive the coolant from the reservoir with a lower temperature and low pressure.
[0041] Further, the at least one outlet port of the coolant pump (104) is configured to discharge the coolant to the plurality of tubes of the engine (108) with an increased pressure value to maintain an optimal pressure difference within the first line (102). The inbuilt valve is configured to ensure that the oil pressure remains within safe operational limits, preventing over-pressurization and potential damage to the engine (108). In some embodiments, the first line (102) comprises a network of conduits (not shown) and valves (not shown). Further, the network of conduits and valves of the first line (102) is configured to control the flow of the coolant between various components of the first line (102), ensuring a seamless and efficient cooling process.
[0042] Further, the first line (102) is coupled with the first radiator assembly (106). Further, the first radiator assembly (106) is coupled between the coolant pump (104) and the engine (108) of the vehicle. Further, the first radiator assembly (106) is configured to receive the coolant at a high temperature from the engine (108) during operations of the vehicle. As illustrated in FIG. 2, the table (200) comprises the high temperature of the coolant received from the engine (108) of the vehicle. Further, the high temperature occurs during several operating conditions of the vehicle. In one instance, the high temperature corresponds to 93℃. In another instance, the high temperature corresponds to 88℃. In another instance, the high temperature corresponds to 95℃. In another instance, the high temperature corresponds to 84℃. In another instance, the high temperature corresponds to 90℃.
[0043] Further, the first radiator assembly (106) is configured to dissipate heat from the coolant to lower temperature of the coolant, ensuring that the coolant is cooled to an optimal temperature before being recirculated to the engine (108) of the vehicle. Further, the first radiator assembly (106) is configured to supply the coolant at the lower temperature to the coolant pump (104). Further, the coolant pump (104) is configured to deliver the coolant to the engine (108) of the vehicle, to maintain effective cooling of the engine (108).
[0044] In some embodiments, the first radiator assembly (106) further comprises a plurality of heat dissipation fins (not shown) and a fan (not shown). Further, the plurality of heat dissipation fins are configured to increase surface area of the first radiator assembly (106) for heat exchange to improve an overall cooling efficiency of the first radiator assembly (106). Further, the plurality of heat dissipation fins are constructed with several materials such as aluminium or copper. The material for making the plurality of heat dissipation fins are selected to enable a rapid heat dissipation of the coolant. Further, the fan is configured to allow dissipation of heat from the coolant. Further, the fan is configured to enhance airflow in close proximity to the plurality of heat dissipation fins to boost heat dissipation of the coolant by the plurality of heat dissipation fins. In one example, the fan is configured to operate particularly during low-speed conditions of the vehicle or idle conditions of the vehicle.
[0045] In some embodiments, the first radiator assembly (106) is equipped with an inlet (not shown) and an outlet (not shown). Further, the inlet of the first radiator assembly (106) is coupled with a common outlet of the plurality of tubes of the engine (108). Further, the inlet of the first radiator assembly (106) is configured to receive the coolant from the plurality of tubes with a higher temperature value. Further, the outlet of the first radiator assembly (106) is coupled with the at least one inlet port of the coolant pump (104).
[0046] In one exemplary embodiment, the first radiator assembly (106) includes a thermostat (i.e., a temperature sensor) (not shown). Further, the thermostat is configured to monitor temperature of the coolant received from the plurality of tubes of the engine (108) in a real-time. Further, the thermostat is communicatively coupled to an electronic control unit (ECU) (not shown) of the vehicle. Further, the ECU is configured to dynamically adjust flow of the coolant supplied to the engine (108), based at least on the temperature data received from the thermostat.
[0047] Moreover, the vehicle comprises a second line (112). Further, the second line (112) is another set of conduits, configured to supply the coolant to regulate temperature of the transmission assembly (110) of the vehicle facilitating efficient cooling and maintaining an optimal thermal environment around the transmission assembly (110). Further, the second line (112) is configured to circulate the coolant around the transmission assembly (110) of the vehicle. In some embodiments, the second line (112) comprises an another network of conduits (not shown) and valves (not shown). Further, the another network of conduits and valves of the second line (112) is configured to control the flow of the coolant between various components of the second line (112), ensuring a seamless and efficient cooling process.
[0048] In some embodiment, the second line (112) coupled with a second radiator assembly (114). Further, the second radiator assembly (114) is coupled with the engine (108) of the vehicle and the coolant pump (104). Further, the second radiator assembly (114) is positioned in front of the first radiator assembly (106) to optimize spatial utilization within the engine bay of the vehicle. The positioning of the second radiator assembly (114) is configured to conserve space within the vehicle and provide in improved airflow across the first radiator assembly (106) and the second radiator assembly (114), enhancing an overall cooling efficiency of the cooling system (100).
[0049] Furthermore, the second radiator assembly (114) is configured to receive the coolant having a high temperature directly from the engine (108) of the vehicle. Further, the second radiator assembly (114) is configured to dissipate heat from the coolant received from the engine (108) to the lower temperature of the coolant. Further, the dissipation of heat from the coolant through the second radiator assembly (114) ensures that the coolant achieves a significantly reduced temperature. As illustrated in FIG. 2, the table (200) comprises the lower temperature of the coolant received from the second radiator assembly (114) of the vehicle.
[0050] In one instance, when the high temperature of the coolant corresponds to 93℃, then the lower temperature corresponds to 83℃. In another instance, when the high temperature of the coolant corresponds to 88℃, then the lower temperature corresponds to 75℃. In another instance, when the high temperature of the coolant corresponds to 95℃, then the lower temperature corresponds to 85℃. In another instance, when the high temperature of the coolant corresponds to 84℃, then the lower temperature corresponds to 71℃. In another instance, when the high temperature of the coolant corresponds to 90℃, then the lower temperature corresponds to 81℃. In some embodiments, the second radiator assembly (114) further comprises an auxiliary fan (not shown). Further, the auxiliary fan is configured to enhance heat dissipation of the coolant under high transmission load conditions.
[0051] In some embodiments, the second line (112) further coupled with a heat exchanger (116). The heat exchanger (116) is coupled between the second radiator assembly (114) and the transmission assembly (110) via a plurality of thermally insulated conduits (not shown). Further, the plurality of thermally insulated conduits are configured to minimize heat loss during transit of the coolant. Further, the second radiator assembly (114) is configured to supply the coolant to the heat exchanger (116). In some embodiments, the transmission assembly (110) further comprises an another reservoir (not shown). Further, the another reservoir is configured to store a transmission oil. The transmission oil is configured to circulate within the transmission assembly (110) to prevent friction between the transmission component. Further, the heat exchanger (116) is configured to receive the coolant from the second radiator assembly (114) and the transmission oil from the transmission assembly (110).
[0052] Furthermore, the heat exchanger (116) is configured to transfer heat from the transmission oil to the coolant to decrease temperature of the transmission oil during operations of the vehicle. Further, the heat exchange is configured to configured to supply and circulate the transmission oil within the transmission assembly (110) while continuously decreasing temperature of the transmission oil. The heat exchanger (116) operates by transferring residual heat from the transmission oil to the coolant before supplying the coolant to the transmission assembly (110).
[0053] Moreover. the heat exchanger (116) is coupled with the transmission assembly (110) to form a closed-loop cooling system. Further, the heat exchanger (116) is configured to ensure circulation of the transmission oil at a lower temperature continuously within the transmission assembly (110). The heat exchanger (116) comprises advanced thermal exchange surfaces, such as micro-channel plates or tubular structures, to maximize cooling efficiency while minimizing weight and space. In one exemplary embodiment, the heat exchanger (116) includes at least one temperature sensor (not shown) and at least one flow meter (not shown) to monitor and regulate cooling process of the transmission oil in real-time. Further, the at least one temperature sensor and the at least one flow meter is configured to ensure an effective thermal management of the transmission assembly (110) under varying operational conditions.
[0054] Furthermore, the heat exchanger (116) is configured to supply the transmission oil to the transmission assembly (110) after decreasing temperature of the transmission oil at an optimal range. Further, the heat exchanger (116) is configured to supply the coolant to the reservoir. In one exemplary embodiment, the second radiator assembly (114) comprises one or more valves (not shown) and flow regulators (not shown). Further, the one or more valves and flow regulators are integrated into the second line (112). Further, the one or more valves and flow regulators are configured to ensure that the coolant is consistently delivered at a desired pressure and temperature.
[0055] FIG. 3 illustrates a flow chart showing a method (300) for operating the cooling system (100) for the vehicle, according to an embodiment of the present invention.
[0056] At operation 302, the coolant pump (104) is configured to supply the coolant around the engine (108) of the vehicle. Further, the vehicle comprises the reservoir configured to store the coolant. Further, the coolant pump (104) is configured to circulate the coolant around the engine (108) of the vehicle. Further, the coolant pump (104) is configured to regulate flow of the coolant based on temperature of the engine (108). In one example embodiment, the coolant pump (104) is configured to adjust an oil delivery rate dynamically, reducing energy consumption and enhancing overall efficiency of the engine (108) of the vehicle.
[0057] At operation 304, In some embodiments, the first radiator assembly (106) is configured to receive the coolant at the high temperature from the engine (108) during operations of the vehicle. Further, the first radiator assembly (106) is arranged between the coolant pump (104) and the engine (108). Further, the first radiator assembly (106) is configured to receive the coolant at a high temperature from the engine (108) during operations of the vehicle.
[0058] At operation 306, the first radiator assembly (106) is configured to dissipate heat from the coolant to lower temperature of the coolant. In some embodiments, the first radiator assembly (106) further comprises a plurality of heat dissipation fins (not shown) and a fan (not shown). Further, the plurality of heat dissipation fins are configured to increase surface area of the first radiator assembly (106) for heat exchange to improve an overall cooling efficiency of the first radiator assembly (106). Further, the fan is configured to allow dissipation of heat from the coolant. Further, the fan is configured to enhance airflow in close proximity to the plurality of heat dissipation fins to boost heat dissipation of the coolant by the plurality of heat dissipation fins. In one example, the fan is configured to operate particularly during low-speed conditions of the vehicle or idle conditions of the vehicle.
[0059] At operation 308, the first radiator assembly (106) is configured to supply the coolant at the lower temperature to the coolant pump (104). Further, the coolant pump (104) is configured to deliver the coolant to the engine (108) of the vehicle, to maintain effective cooling of the engine (108). Further, the inlet of the first radiator assembly (106) is coupled with a common outlet of the plurality of tubes of the engine (108). Further, the inlet of the first radiator assembly (106) is configured to receive the coolant from the plurality of tubes with a higher temperature value. Further, the outlet of the first radiator assembly (106) is coupled with the at least one inlet port of the coolant pump (104).
[0060] At operation 310, the second radiator assembly (114) is configured to receive the coolant from the engine (108) of the vehicle. Further, the second radiator assembly (114) is coupled with the engine (108) and the coolant pump (104) of the vehicle, and positioned in front of the first radiator assembly (106) arranged between the coolant pump (104) and the engine (108). The positioning of the second radiator assembly (114) is configured to conserve space within the vehicle and provide in improved airflow across the first radiator assembly (106) and the second radiator assembly (114), enhancing an overall cooling efficiency of the cooling system (100).
[0061] At operation 312, the second radiator assembly (114) is configured to dissipate heat from the coolant to the lower temperature of the coolant. Further, the dissipation of heat from the coolant through the second radiator assembly (114) ensures that the coolant achieves a significantly reduced temperature. In some embodiments, the second radiator assembly (114) further comprises the auxiliary fan. Further, the auxiliary fan is configured to enhance heat dissipation of the coolant under high transmission load conditions.
[0062] At operation 314, the heat exchanger (116) coupled between the second radiator assembly (114) and the transmission of the vehicle is configured to receive the coolant from the second radiator assembly (114) at the lower temperature and the transmission oil from the transmission assembly (110). Further, the second radiator assembly (114) is configured to supply the coolant to the heat exchanger (116). In some embodiments, the transmission assembly (110) further comprises the another reservoir. Further, the another reservoir is configured to store the transmission oil. The transmission oil is configured to circulate within the transmission assembly (110) to prevent friction between the transmission component.
[0063] At operation 316, the heat exchanger (116) is configured to transfer heat from the transmission oil to the coolant to decrease temperature of the transmission oil during operations of the vehicle. Further, the heat exchanger (116) is configured to ensure circulation of the transmission oil at a lower temperature continuously within the transmission assembly (110). The heat exchanger (116) comprises advanced thermal exchange surfaces, such as micro-channel plates or tubular structures, to maximize cooling efficiency while minimizing weight and space.
[0064] In some embodiments, the heat exchanger (116) is configured to supply the coolant to the reservoir. The heat exchanger (116) operates by transferring residual heat from the transmission oil to the coolant before supplying the coolant to the transmission assembly (110). In one exemplary embodiment, the second radiator assembly (114) comprises the one or more valves and flow regulators. Further, the one or more valves and flow regulators are integrated into the second line (112). Further, the one or more vales and flow regulators are configured to ensure that the coolant is consistently delivered at a desired pressure and temperature.
[0065] It has thus been seen the cooling system (100) for a vehicle, as described. The cooling system (100) for the vehicle in any case could undergo numerous modifications and variants, all of which are covered by the same innovative concept; moreover, all of the details can be replaced by technically equivalent elements. In practice, the components used, as well as the numbers, shapes, and sizes of the components can be whatever according to the technical requirements. The scope of protection of the invention is therefore defined by the attached claims.

Dated this 5th Day of February, 2025
Ishita Rustagi (IN-PA/4097)
Agent for Applicant
, Claims:CLAIMS
We Claim:
1. A cooling system (100) for a vehicle, wherein the vehicle comprising:
a coolant pump (104) configured to supply a coolant around an engine (108) of the vehicle,
a first radiator assembly (106) arranged between the coolant pump (104) and the engine (108), and configured to:
receive the coolant at a high temperature from the engine (108) during operations of the vehicle,
dissipate heat from the coolant to lower temperature of the coolant, and
supply the coolant at the lower temperature to the coolant pump (104), wherein the coolant pump (104) is configured to deliver the coolant to the engine (108), to maintain effective cooling of the engine (108),
wherein the cooling system (100), characterized in that:
a second radiator assembly (114) coupled with the engine (108) and the coolant pump (104), and positioned in front of the first radiator assembly (106), wherein the second radiator assembly (114) is configured to:
receive the coolant from the engine (108) of the vehicle,
dissipate heat from the coolant to the lower temperature of the coolant, and
a heat exchanger (116) coupled between the second radiator assembly (114) and a transmission assembly (110) of the vehicle, wherein the heat exchanger (116) is configured to:
receive the coolant from the second radiator assembly (114) at the lower temperature and transmission oil from the transmission assembly (110), and
transfer heat from the transmission oil to the coolant to decrease temperature of the transmission oil during operation of the vehicle.

2. The cooling system (100) as claimed in claim 1, wherein the first radiator assembly (106) further comprises a plurality of heat dissipation fins and a fan configured to allow dissipation of heat from the coolant.

3. The cooling system (100) as claimed in claim 1, wherein the second radiator assembly (114) further comprises an auxiliary fan to enhance heat dissipation under high transmission load conditions.

4. The cooling system (100) as claimed in claim 1, wherein the coolant comprises at least a synthetic oil with high thermal conductivity and low viscosity to improve an overall cooling performance of the first radiator assembly (106) and the second radiator assembly (114).

5. The cooling system (100) as claimed in claim 1, wherein the coolant pump (104) further comprises at least one inlet port and at least one outlet port.

6. The cooling system (100) as claimed in claim 5, wherein the at least one inlet port of the coolant pump (104) is coupled with the first radiator assembly (106) and the heat exchanger (116), configured to receive the coolant with a lower temperature.

7. The cooling system (100) as claimed in claim 5, wherein the at least one outlet port of the coolant pump (104) is coupled with the engine (108), configured to supply the coolant with an increased pressure value to maintain an optimum pressure difference within the first line (102) and the second line (112).

8. The cooling system (100) as claimed in claim 1, wherein the vehicle further comprising a reservoir configured to store the coolant and the transmission assembly (110) further comprises an another reservoir configured to store a transmission oil.

9. The cooling system (100) as claimed in claim 8, wherein the heat exchanger (116) is configured to circulate the transmission oil within the transmission assembly (110) while continuously decreasing temperature of the transmission oil.

10. A method (300) for operating a cooling system (100) for a vehicle, characterized in that:
supplying, via a coolant pump (104), a coolant around an engine (108) of the vehicle, at operation (302);
receiving, via a first radiator assembly (106), the coolant at a high temperature from the engine (108) during operations of the vehicle, wherein the first radiator assembly (106) is arranged between the coolant pump (104) and the engine (108), at operation (304);
dissipating, via the first radiator assembly (106), heat from the coolant to lower temperature of the coolant, at operation (306);
supplying, via the first radiator assembly (106), the coolant at the lower temperature to the coolant pump (104), wherein the coolant pump (104) is configured to deliver the coolant to the engine (108), to maintain effective cooling of the engine (108), at operation (308);
receiving, via a second radiator assembly (114), the coolant from the engine (108) of the vehicle, wherein the second radiator assembly (114) is coupled with the engine (108) and the coolant pump (104), and positioned in front of the first radiator assembly (106), at operation (310);
dissipating, via the second radiator assembly (114), heat from the coolant to the lower temperature of the coolant, at operation (312);
receiving, via a heat exchanger (116), the coolant from the second radiator assembly (114) at the lower temperature and transmission oil from a transmission assembly (110), wherein the heat exchanger (116) is coupled between the second radiator assembly (114) and the transmission assembly (110) of the vehicle, at operation (314); and
transferring, via the heat exchanger (116), heat from the transmission oil to the coolant to decrease temperature of the transmission oil during operations of the vehicle, at operation (316).


Dated this 5th Day of February, 2025
Ishita Rustagi (IN-PA/4097)
Agent for Applicant

Documents

Application Documents

# Name Date
1 202521009480-STATEMENT OF UNDERTAKING (FORM 3) [05-02-2025(online)].pdf 2025-02-05
2 202521009480-REQUEST FOR EXAMINATION (FORM-18) [05-02-2025(online)].pdf 2025-02-05
3 202521009480-REQUEST FOR EARLY PUBLICATION(FORM-9) [05-02-2025(online)].pdf 2025-02-05
4 202521009480-PROOF OF RIGHT [05-02-2025(online)].pdf 2025-02-05
5 202521009480-POWER OF AUTHORITY [05-02-2025(online)].pdf 2025-02-05
6 202521009480-FORM-9 [05-02-2025(online)].pdf 2025-02-05
7 202521009480-FORM 18 [05-02-2025(online)].pdf 2025-02-05
8 202521009480-FORM 1 [05-02-2025(online)].pdf 2025-02-05
9 202521009480-FIGURE OF ABSTRACT [05-02-2025(online)].pdf 2025-02-05
10 202521009480-DRAWINGS [05-02-2025(online)].pdf 2025-02-05
11 202521009480-DECLARATION OF INVENTORSHIP (FORM 5) [05-02-2025(online)].pdf 2025-02-05
12 202521009480-COMPLETE SPECIFICATION [05-02-2025(online)].pdf 2025-02-05
13 Abstract.jpg 2025-02-19