Abstract: A concrete structure analysis and reinforcement device, comprises of a body 101 positioned on a ground surface, multiple wheels 102 to provide movement to the body 101, an imaging unit 103 for capturing images of surroundings, a X-ray unit 104 to inspect internal material composition, a disc 105 equipped with multiple bristles 107 to rotate for scrubbing the concrete structure, a plate dispensing mechanism 109 to transfer a FRP sheet over a cutting platform, a motorized cutter 113 to cut the FRP sheet, an iris lid 117 to dispense the resin and glue, a motorized stirrer 118 to mix the dispensed materials, a viscosity sensor to monitor viscosity of the resin mixture, an electronically controlled valve 119 to dispense the resin mixture, a robotic arm 121 to pick-up the cut FRP sheet, an IR (Infrared) curing unit 122 to cure resin applied to FRP sheet.
Description:FIELD OF THE INVENTION
[0001] The present invention relates to a concrete structure analysis and reinforcement device that is capable of inspecting internal material composition of the concrete structure for pinpointing the specific areas within the concrete structure that requires reinforcement and detects the dust particle in the surrounding and takes necessary steps for removing the dust for precise reinforcement on the concrete structure.
BACKGROUND OF THE INVENTION
[0002] Concrete structure analysis and reinforcement are essential to ensure the safety, durability, and efficiency of buildings, bridges, and other infrastructures. Structural analysis helps engineers assess loads, stresses, and deformations in concrete structures, ensuring they withstand various forces such as gravity, wind, earthquakes, and live loads. Reinforcement, typically using steel bars or fiber-reinforced polymers, enhances the tensile strength of concrete, which is naturally strong in compression but weak in tension. Proper analysis and reinforcement design prevent structural failures, cracks, and excessive deflections, ultimately extending the lifespan of concrete structures while ensuring compliance with safety codes and standards.
[0003] Traditional methods of concrete structure analysis include manual calculations using equilibrium, compatibility, and strength theories, along with classical beam and frame analysis. Reinforcement follows empirical design codes, using steel rebar placed per load demands. Methods like moment distribution, load factor design, and working stress design ensure structural stability and safety. Traditional concrete structure analysis and reinforcement methods are time-consuming, labor-intensive, and prone to human errors. They rely on simplifications that are not accurately capture complex structural behaviors. Additionally, they lack flexibility in optimizing materials, often leading to overdesign or under design.
[0004] CO5601050A2 discloses a Reinforcement for support structures has narrow anchoring sections at one or both ends. It has a laminated structure consisting of separate layers (2) separated by intermediate layers (3), at least in the anchoring section. Independent claims are included for: (1) A method for making the reinforcement; and (2) A method for reinforcing or repairing buildings using the reinforcement.
[0005] CN101177934A discloses a method for reinforcing a concrete structure, which comprises the following steps: attaching a quantity of reinforcement material to a concrete or masonry substrate; at least one cover plate is attached to the substrate on top of the reinforcing material.
[0006] Conventionally, many devices are available in the market that aids a user for concrete structure analysis and reinforcement. However, the cited inventions lacks in inspecting the internal material composition of the concrete structure for pinpointing the specific areas within the concrete structure that require reinforcement.
[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that requires to be capable of inspecting the internal material composition of the concrete structure for pinpointing the specific areas within the concrete structure which requires reinforcement.
OBJECTS OF THE INVENTION
[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.
[0009] An object of the present invention is to develop a device that is capable of inspecting internal material composition of the concrete structure for pinpointing specific areas within the concrete structure that requires reinforcement.
[0010] Another object of the present invention is to develop a device that is capable of detecting dust particle in the surrounding and takes necessary steps for removing the dust for precise reinforcement on the concrete structure.
[0011] Yet another object of the present invention is to develop a device that is capable of tracking the curing temperature and takes necessary steps for ensuring consistent and optimal conditions for resin curing.
[0012] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.
SUMMARY OF THE INVENTION
[0013] The present invention relates to a concrete structure analysis and reinforcement device that is capable of tracking curing temperature and takes necessary steps for ensuring consistent and optimal conditions for resin curing.
[0014] According to an embodiment of the present invention, a concrete structure analysis and reinforcement device, comprises of a body positioned on a ground surface in proximity to a concrete structure, multiple motorized wheels are arranged on a bottom portion of the body to provide autonomous movement to the body over the surface, an artificial intelligence based imaging unit mounted on the body for capturing and processing images of surroundings where based on the processed images the microcontroller evaluates a 3D (three-dimensional) mapping of the surroundings that is further displayed on a user-interface inbuilt in a computing unit accessed by a user enabling the user to select a portion of the concrete structure that the user desires to get reinforced with FRP (Fiber-Reinforced Polymer) sheets, a mini X-ray unit integrated into the body configured to inspect internal material composition of a concrete structure to pinpoint specific areas within concrete structure that require reinforcement, a motorized disc is installed with the body via a L-shaped telescopically operated rod and equipped with plurality of bristles where the microcontroller actuates the rod to extend followed by actuation of the disc to rotate for scrubbing the concrete structure via the bristles in synchronization with actuation of the wheels for maneuvering the body over the surface, a multi-sectioned chamber installed inside the body and stored with FRP sheets of varying types, a plate dispensing mechanism is integrated within each of the chambers to transfer a FRP sheet over a cutting platform installed inside the body, a motorized slider arranged along edge of the cutting platform where the motorized slider is configured to hold a U-shaped bar, the bar positions a motorized cutter integrated with a tip of the bar, the cutter is actuated by the microcontroller to cut the FRP sheet into required size and shape for repair.
[0015] According to another embodiment of the present invention, the proposed device further comprises of a multi-sectioned vessel arranged within the body and stored with resin and glue, each section is connected with a mixing container by means of a conduit arranged between each of the section and container, an iris lid is installed with each of the section to dispense a regulated amount of the resin and glue within the conduits that is transferred to the container, a motorized stirrer installed within the container to mix the dispensed materials to produce a resin mixture, a viscosity sensor is installed within the container to monitor viscosity of the resin mixture and as soon the monitored viscosity matches with a threshold viscosity, an electronically controlled valve arranged beneath the container to dispense the resin mixture in a pipe lined with the container and transfer over the damaged concrete structure, a robotic arm attached to the cutting platform to precisely pick-up the cut FRP sheet from the cutting platform and position the sheet over the damaged surface for placement, an IR (Infrared) curing unit integrated with the body to cure resin applied to FRP sheet after the sheet has been placed onto the concrete structure, a vertical expandable tube is connected to a color storage crate, designed to transport a selected pigment to an electronic sprayer attached with a free-end of the tube to spray color evenly over the FRP repair ensuring that finish is uniform and blends with surrounding concrete surface, a dust sensor is installed on the body for detecting the presence of dust particles in vicinity to the body, a vacuum based cleaning unit installed on the body for cleaning the dust particles that are further stored inside a receptacle integrated with the cleaning unit, a motorized ball and socket joint is arranged between the U-shaped bar and the cutter enabling the cutter to rotate or tilt thereby providing flexibility in cutting angles to accommodate various contours and irregularities of damaged concrete surface ensuring an optimal fit of FRP sheet, an electronic nozzle is attached with a box stored with adhesive solution and configured at the body for dispensing the adhesive solution on the damaged concrete structure prior application of the FRP sheet, a thermal camera is integrated with infrared curing unit, which tracks curing temperature in real-time during resin curing process and a battery is associated with the device for powering up electrical and electronically operated components.
[0016] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of a concrete structure analysis and reinforcement device.
DETAILED DESCRIPTION OF THE INVENTION
[0018] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.
[0019] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.
[0020] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.
[0021] The present invention relates to a concrete structure analysis and reinforcement device that is capable of detecting dust particle in the surrounding and equipped with a means in taking necessary steps for removal of the dust for precise reinforcement on the concrete structure.
[0022] Referring to Figure 1, an isometric view of a concrete structure analysis and reinforcement device is illustrated, comprising a body 101 developed to be positioned on a ground surface, multiple motorized wheels 102 are arranged on a bottom portion of the body 101, an artificial intelligence based imaging unit 103 mounted on the body 101, a mini X-ray unit 104 integrated into the body 101, a motorized disc 105 is installed with the body 101 via a L-shaped telescopically operated rod 106 and equipped with plurality of bristles 107, a multi-sectioned chamber 108 installed inside the body 101, a plate dispensing mechanism 109 is integrated within each of the chambers 108, a cutting platform 110 installed inside the body 101, a motorized slider 111 arranged along edge of the cutting platform 110, the motorized slider 111 is configured to hold a U-shaped bar 112, a motorized cutter 113 integrated with tip of the bar 112, a multi-sectioned vessel 114 arranged within the body 101, a mixing container 115 by means of a conduit 116 arranged between each of the section and container 115.
[0023] Figure 1 further illustrates an iris lid 117 is installed with each of the section, a motorized stirrer 118 installed within the container 115, an electronically controlled valve 119 arranged beneath the container 115 to dispense mixture in a pipe 120 lined with the container 115, a robotic arm 121 attached to the cutting platform 110, an IR (Infrared) curing unit 122 integrated with the body 101, a vertical expandable tube 123 is connected to a color storage crate 124, an electronic sprayer 125 attached with a free-end of the tube 123, a vacuum based cleaning unit 126 installed on the body 101, a receptacle 127 integrated with the cleaning unit 126, an electronic nozzle 128 is attached with a box 129, a thermal camera 130 is integrated with infrared curing unit 122.
[0024] The device disclosed herein employs a body 101 developed to be positioned on a ground surface in proximity to a concrete structure. The body 101 is preferably hollow cuboidal or hollow cubic in shape. This body 101 is typically constructed from material that include but not limited to high-strength materials such as reinforced steel or durable aluminum alloys, which provide a robust and resilient enclosure capable of withstanding physical impacts and environmental stressors.
[0025] For activating the device, the user needs to press a push button which is arranged on the body 101 which in turn activates all the related components for performing the desired task. After pressing the button, a closed electrical circuit is formed and current starts to flow that powers an inbuilt microcontroller to allow all the linked components to perform their respective task upon actuation.
[0026] Multiple motorized wheels 102 are arranged on a bottom portion of the body 101. The wheels 102 are actuated by the microcontroller to provide autonomous movement to the body 101 over the surface. The motorized wheels 102 operate using a combination of electric motors, motor drivers, and the microcontroller that controls their movement. Each wheel 102 is connected to a motor, which is powered by an electrical source. The microcontroller sends signals to the motor driver, which regulates the voltage and current supplied to the motors, enabling precise control of speed and direction.
[0027] On the body 101, an artificial intelligence-based imaging unit 103 is mounted and integrated with a processor for capturing and processing images of surroundings. Based on the processed images, the microcontroller evaluates a 3D (three-dimensional) mapping of the surroundings. The imaging unit 103 comprises of an image capturing arrangement including a set of lenses that captures multiple images in vicinity of the surrounding, and the captured images are stored within a memory of the imaging unit 103 in form of an optical data. The imaging unit 103 also comprises of the processor that is integrated with artificial intelligence protocols, such that the processor processes the optical data and extracts the required data from the captured images. The extracted data is further converted into digital pulses and bits and are further transmitted to the microcontroller. The microcontroller processes the received data and evaluates the 3D (three-dimensional) mapping of the surroundings.
[0028] The evaluated 3D mapping is further displayed on a user-interface that is inbuilt in a computing unit accessed by a user, enabling the user to select a portion of the concrete structure that the user desires to get reinforced with FRP (Fiber-Reinforced Polymer) sheets. The user interface (UI) in the computing unit visually displays the evaluated 3D mapping of the concrete structure, allowing users to interact with the model. The user selects the specific portions requiring reinforcement by navigating the UI. Upon selection, the input is processed and provides reinforcement recommendations using FRP sheets, ensuring precise application. This enhances accuracy, efficiency, and ease in structural reinforcement planning and execution.
[0029] A dust sensor is installed on the body 101 for detecting the presence of dust particles in vicinity to the body 101. The dust sensor detects dust particles in its vicinity by using either an optical sensing mechanism. It consists of an infrared LED and a photodetector positioned at an angle. When dust particles pass through the sensor’s detection chamber, they scatter the emitted light, and the photodetector measures the intensity of this scattered light. The microcontroller processes this data to determine dust concentration levels. The microcontroller actuates a vacuum based cleaning unit 126 installed on the body 101 for cleaning the dust particles that are further stored inside a receptacle 127 integrated with the cleaning unit 126. The vacuum-based cleaning unit 126 operates by generating suction to remove dust particles detected in the vicinity of the body 101. The cleaning unit 126 consists of a high-speed motor-driven fan that creates a pressure difference, drawing in air and dust through an intake nozzle and storing the dust into the receptacle 127.
[0030] For inspecting the internal material composition of a concrete structure, a mini X-ray unit 104 is integrated into the body 101. The mini X-ray unit 104 integrated into the body 101 operates by emitting high-energy X-ray beams that penetrate the concrete structure. As the X-rays pass through the material, they interact differently with various internal components, such as aggregate, cement, voids, and reinforcement bars, based on their density and composition. A detector captures the transmitted X-rays and converts them into data that reveals the internal structure. The inspection is done to pinpoint specific areas within concrete structure that require reinforcement. The internal material composition of a concrete structure, includes density of concrete to assess overall structural integrity, placement of rebar within concrete to determine whether reinforcement is adequate or subject to corrosion or damage, and material strength of concrete to determine areas of weakness that needs reinforcement.
[0031] A motorized disc 105 is installed with the body 101 via a L-shaped telescopically operated rod 106 and equipped with plurality of bristles 107. The microcontroller actuates the rod 106 to extend, followed by actuation of the disc 105 to rotate for scrubbing the concrete structure via the bristles 107 in synchronization with actuation of the wheels 102 for maneuvering the body 101 over the surface. The telescopically operated rod 106 extends and retracts by using nested sections that slide within each other, driven by pneumatic unit. The pneumatic unit for extension and retraction operates using compressed air to drive a piston inside a cylinder. When air is supplied to one side of the piston, it creates pressure that pushes the piston rod outward, causing extension. To retract, air is supplied to the opposite side while the initial chamber is vented, pulling the piston rod back. The motorized disc 105 is mounted on an L-shaped telescopic rod 106, which extends via microcontroller control. Once extended, the microcontroller actuates the disc’s motor, causing it to rotate. The bristles 107 scrub the concrete surface while the wheels 102 maneuver the body 101, ensuring synchronized cleaning and mobility for efficient surface maintenance.
[0032] The microcontroller actuates an electronic nozzle 128 attached with a box 129 and stored with adhesive solution and configured at the body 101 for dispensing the adhesive solution on the damaged concrete structure, prior to the application of the FRP sheet. The electronic nozzle 128 for dispensing precisely controls the flow of the adhesive solution using electronically actuated valves. It typically consists of a solenoid that regulates the opening and closing of the nozzle 128 based on input signals. This allows for highly accurate and consistent dispensing of the adhesive solution on the damaged concrete structure.
[0033] Inside the body 101, a multi-sectioned chamber 108 is installed and stored with FRP sheets of varying types. The multi-sectioned chamber 108 is preferably made up of similar material as the body 101. A plate dispensing mechanism 109 is integrated within each of the chambers 108 to transfer a FRP sheet over a cutting platform 110 installed inside the body 101, and based on the structural analysis of concrete damage, the microcontroller FRP estimates a material optimally matching requirements of damaged area, and accordingly the microcontroller regulates actuation of a specific plate dispensing mechanism 109 to transfer a FRP sheet over the cutting platform 110.
[0034] The plate dispensing mechanism 109 consists of a motorized arrangement designed to transfer FRP sheets from their respective chambers 108 onto the cutting platform 110. Each chamber 108 is equipped with dedicated dispensing unit, which includes motor-driven rollers that facilitate the controlled movement of the FRP sheet. When actuated, the mechanism 109 engages with the stored sheet, applying precise force to guide it forward without causing damage or misalignment. The arrangement ensures smooth and even dispensing by utilizing friction rollers to maintain sheet stability.
[0035] A motorized slider 111 arranged along edge of the cutting platform 110. The motorized slider 111 is configured to hold a U-shaped bar 112 where the bar 112 positions a motorized cutter 113 integrated with a tip of the bar 112. The cutter 113 is actuated by the microcontroller to cut the FRP sheet into required size and shape for repair. The motorized slider 111 consists of a pair of sliding rails fabricated with grooves in which the wheel of a sliding unit is positioned that is further connected with a bi-directional motor via a shaft. The microcontroller actuates the bi-directional motor to rotate in a clockwise and anti-clockwise direction that aids in the rotation of the shaft, wherein the shaft converts the electrical energy into rotational energy for allowing movement of the wheel to translate over the sliding rail by a firm grip on the grooves. The movement of the slider 111 results in the translation of the bar 112 over the cutting platform 110. The motorized cutter 113 for cutting the sheet operates by using an electric motor to drive a sharp rotating blade, enabling precise and efficient cutting. When powered, the motor converts electrical energy into mechanical motion, which moves the cutting element at high speed. The cutters 113 feature adjustable speed settings, automated controls, or guided tracks for enhanced accuracy in cutting the sheet.
[0036] Between the U-shaped bar 112 and the cutter 113, a motorized ball and socket joint is arranged, enabling the cutter 113 to rotate or tilt. The motorized ball and socket joint enables precise rotational movement in multiple directions by integrating an electric motor. The ball, typically attached to a shaft or actuator, fits into the socket, allowing it to rotate freely around several axes. The motor is responsible for rotating the ball within the socket, providing controlled movement along different planes for providing flexibility in cutting angles to accommodate various contours and irregularities of the damaged concrete surface, ensuring an optimal fit of FRP sheet.
[0037] Within the body 101, a multi-sectioned vessel 114 is arranged and stored with resin and glue. The vessel 114 is preferably made from the similar material as the body 101 for providing stability. Each section is connected with a mixing container 115 by means of a conduit 116 arranged between each of the section and container 115. The conduit 116 enables the flow of resin and glue into the container 115 easily. An iris lid 117 is attached with each of the section and actuated by the microcontroller to dispense a regulated amount of the resin and glue within the conduits 116 that is transferred to the container 115. The iris lid 117 is a controlled dispensing mechanism attached to each section storing resin and glue. The iris lid 117 operates using a series of interlocking, retractable segments that form an adjustable opening. The microcontroller regulates the actuation of the iris lid 117, adjusting its opening size to control the precise amount of resin or glue dispensed. When activated, the lid 117 opens to a calculated extent, allowing the material to flow into the conduits 116, which then transfer it to the container 115.
[0038] The microcontroller actuates a motorized stirrer 118 installed within the container 115 to mix the dispensed materials to produce a resin mixture. The motorized stirrer 118, operates under the control of the microcontroller to ensure uniform mixing of the dispensed resin and glue. The stirrer 118 consists of a motor-driven shaft with attached stirring blades designed to agitate the materials efficiently. When actuated, the motor rotates the shaft at a controlled speed, creating a vortex that facilitates thorough blending of the components thereby producing the resin mixture.
[0039] For monitoring the viscosity of the resin mixture, a viscosity sensor is installed within the container 115. The viscosity sensor installed within the container 115 operates by measuring the resistance of the resin mixture to flow, providing real-time data to the microcontroller. The sensor typically functions using a rotational principle. In a rotational sensor, a spindle immersed in the mixture is driven at a constant speed, and the torque required to maintain rotation is measured, indicating viscosity. The microcontroller processes this data to assess the consistency of the resin mixture.
[0040] As soon the monitored viscosity matches with a threshold viscosity, the microcontroller actuates an electronically controlled valve 119 arranged beneath the container 115 to dispense the resin mixture in a pipe 120 lined with the container 115 and transfer over the damaged concrete structure. The electronically controlled valve 119 regulates the flow of the resin mixture based on viscosity measurements. This valve 119 typically operates using a solenoid mechanism, which either lifts a sealing element to open the passage. As the valve 119 opens, the resin mixture flows through the connected pipe 120, ensuring a controlled and precise transfer to the damaged concrete structure.
[0041] A robotic arm 121 attached to the cutting platform 110, wherein the robotic arm 121 is configured to precisely pick-up the cut FRP sheet from the cutting platform 110 and position the sheet over the damaged surface for placement. The robotic arm 121 consists of linked segments connected by joints, which are powered by motors to enable movement in all directions. The rotary joints of the arm 121 enable rotational motion around a fixed axis, while prismatic joints allow for linear, sliding movement. The arm 121 is activated by the microcontroller to precisely pick-up the cut FRP sheet from the cutting platform 110 and position the sheet over the damaged surface for placement.
[0042] With the body 101, an IR (Infrared) curing unit 122 is integrated to cure resin applied to FRP sheet after the sheet has been placed onto the concrete structure, ensuring the resin cures rapidly and effectively, enabling a strong bond between FRP and concrete surface. The IR (Infrared) curing unit 122 operates by emitting infrared radiation to accelerate the curing process of the resin applied to the FRP sheet. The curing unit 122 consists of infrared lamps that generate electromagnetic waves in the infrared spectrum, which penetrate the resin and increase its molecular vibration, thereby speeding up the polymerization process. The microcontroller regulates the intensity and duration of IR exposure based on the resin type and environmental conditions to ensure optimal curing.
[0043] For tracking the curing temperature in real-time during the resin curing process, a thermal camera 130 is positioned with the infrared curing unit 122. This enables the microcontroller to adjust the infrared curing temperature dynamically to ensure consistent and optimal conditions for resin curing. The thermal camera 130, positioned with the infrared curing unit 122, continuously monitors the curing temperature in real-time by detecting infrared radiation emitted from the resin-coated FRP sheet. The thermal captures temperature variations and generates a thermal image, which the microcontroller analyzes to assess curing progress. If the detected temperature deviates from the optimal curing range, the microcontroller dynamically adjusts the infrared curing unit’s intensity to maintain consistent heat distribution.
[0044] A vertical expandable tube 123 is connected to a color storage crate 124, designed to transport a selected pigment to an electronic sprayer 125 attached with a free-end of the tube 123. The sprayer 125 is actuated by the microcontroller to spray color evenly over the FRP repair, ensuring that the finish is uniform and blends with the surrounding concrete surface. The electronic sprayer 125 operates by atomizing the selected color into fine droplets for uniform application over the FRP repair. The microcontroller controls the sprayer’s actuation, regulating the flow to ensure even coverage. When activated, the color is transported from the color storage crate 124 through the expandable tube 123. Inside the sprayer 125, a high-speed nozzle breaks the pigment into fine mist particles, which are then directed onto the repaired surface thereby ensuring that the finish is uniform and blends with the surrounding concrete surface.
[0045] For supplying power to electrical and electronically operated components, a battery is associated with the device. The battery powers electrical and electronic components by converting stored chemical energy into electrical energy. The battery’s terminals provide a voltage difference, allowing current to flow through circuits that supplies consistent energy to actuate and operate components like motors, sensors and microcontrollers, ensuring seamless functionality.
[0046] The present invention works best in the following manner, where the body 101 developed to be positioned on the ground surface in proximity to the concrete structure. Multiple motorized wheels 102 to provide autonomous movement to the body 101 over the surface. The dust sensor for detecting the presence of dust particles in vicinity to the body 101. The vacuum based cleaning unit 126 for cleaning the dust particles that are further stored inside the receptacle 127. The artificial intelligence based imaging unit 103 for capturing and processing images of surroundings where based on the processed images, the microcontroller evaluates the 3D (three-dimensional) mapping of the surroundings, that is further displayed on the user-interface inbuilt in the computing unit accessed by the user, enabling the user to select the portion of the concrete structure that the user desires to get reinforced with FRP (Fiber-Reinforced Polymer) sheets. The mini X-ray unit 104 to inspect internal material composition of the concrete structure to pinpoint specific areas within concrete structure that require reinforcement. The internal material composition of the concrete structure, includes density of concrete to assess overall structural integrity, placement of rebar within concrete to determine whether reinforcement is adequate or subject to corrosion or damage, and material strength of concrete to determine areas of weakness that needs reinforcement. The motorized disc 105 is installed via the L-shaped telescopically operated rod 106 and equipped with plurality of bristles 107, the microcontroller actuates the rod 106 to extend followed by actuation of the disc 105 to rotate for scrubbing the concrete structure via the bristles 107 in synchronization with actuation of the wheels 102 for maneuvering the body 101 over the surface. The electronic nozzle 128 is attached with the box 129 stored with adhesive solution where the microcontroller actuates the nozzle 128 for dispensing the adhesive solution on the damaged concrete structure prior application of the FRP sheet. The multi-sectioned chamber 108 stored with FRP sheets of varying types. The plate dispensing mechanism 109 to transfer the FRP sheet over the cutting platform 110 installed inside the body 101 and based on the structural analysis of concrete damage, the microcontroller FRP estimates the material optimally matching requirements of damaged area. The specific plate dispensing mechanism 109 to transfer the FRP sheet over the cutting platform 110.
[0047] In continuation, the motorized slider 111 configured to hold the U-shaped bar 112, the bar 112 positions the motorized cutter 113 integrated with the tip of the bar 112, the cutter 113 to cut the FRP sheet into required size and shape for repair. The motorized ball and socket joint enabling the cutter 113 to rotate or tilt, providing flexibility in cutting angles to accommodate various contours and irregularities of damaged concrete surface, ensuring the optimal fit of FRP sheet.
[0048] The multi-sectioned vessel 114 stored with resin and glue and each section is connected with the mixing container 115 by means of the conduit 116 arranged between each of the section and container 115, wherein the iris lid 117 is to dispense the regulated amount of the resin and glue within the conduits 116 that is transferred to the container 115. The motorized stirrer 118 to mix the dispensed materials to produce the resin mixture. The viscosity sensor to monitor viscosity of the resin mixture. The electronically controlled valve 119 to dispense the resin mixture in the pipe 120 lined with the container 115 and transfer over the damaged concrete structure. The robotic arm 121 to precisely pick-up the cut FRP sheet from the cutting platform 110 and position the sheet over the damaged surface for placement. The IR (Infrared) curing unit 122 to cure resin applied to FRP sheet after the sheet has been placed onto the concrete structure, ensuring the resin cures rapidly and effectively, enabling the strong bond between FRP and concrete surface. The thermal camera 130 tracks curing temperature in real-time during resin curing process enabling the microcontroller to adjust infrared curing temperature dynamically to ensure consistent and optimal conditions for resin curing. The vertical expandable tube 123 to transport the selected pigment to the electronic sprayer 125 attached with the free-end of the tube 123, wherein the sprayer 125 is actuated by the microcontroller to spray color evenly over the FRP repair, ensuring that finish is uniform and blends with surrounding concrete surface.
[0049] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) A concrete structure analysis and reinforcement device, comprising:
i) a body 101 developed to be positioned on a ground surface in proximity to a concrete structure, wherein multiple motorized wheels 102 are arranged on a bottom portion of said body 101, that is actuated by said microcontroller to provide autonomous movement to said body 101 over said surface;
ii) an artificial intelligence based imaging unit 103 mounted on said body 101 and integrated with a processor for capturing and processing images of surroundings, wherein based on said processed images, said microcontroller evaluates a 3D (three-dimensional) mapping of said surroundings, that is further displayed on a user-interface inbuilt in a computing unit accessed by a user, enabling said user to select a portion of said concrete structure that said user desires to get reinforced with FRP (Fiber-Reinforced Polymer) sheets;
iii) a mini X-ray unit 104 integrated into said body 101 configured to inspect internal material composition of a concrete structure, to pinpoint specific areas within concrete structure that require reinforcement, wherein a motorized disc 105 is installed with said body 101 via a L-shaped telescopically operated rod 106 and equipped with plurality of bristles 107, said microcontroller actuates said rod 106 to extend, followed by actuation of said disc 105 to rotate for scrubbing said concrete structure via said bristles 107 in synchronization with actuation of said wheels 102 for maneuvering said body 101 over said surface;
iv) a multi-sectioned chamber 108 installed inside said body 101 and stored with FRP sheets of varying types, wherein a plate dispensing mechanism 109 is integrated within each of said chambers 108 to transfer a FRP sheet over a cutting platform installed inside said body 101, and based on said structural analysis of concrete damage, said microcontroller FRP estimates a material optimally matching requirements of damaged area, and accordingly said microcontroller regulates actuation of a specific plate dispensing mechanism 109 to transfer a FRP sheet over said cutting platform;
v) a motorized slider 111 arranged along edge of said cutting platform, wherein said motorized slider 111 is configured to hold a U-shaped bar 112, said bar 112 positions a motorized cutter 113 integrated with a tip of said bar 112, said cutter 113 is actuated by said microcontroller to cut said FRP sheet into required size and shape for repair;
vi) a multi-sectioned vessel 114 arranged within said body 101 and stored with resin and glue, and each section is connected with a mixing container 115 by means of a conduit 116 arranged between each of said section and container 115, wherein an iris lid 117 is installed with each of said section and actuated by said microcontroller to dispense a regulated amount of said resin and glue within said conduits 116 that is transferred to said container 115;
vii) a motorized stirrer 118 installed within said container 115 and actuated by said microcontroller to mix said dispensed materials to produce a resin mixture, wherein a viscosity sensor is installed within said container 115 to monitor viscosity of said resin mixture and as soon said monitored viscosity matches with a threshold viscosity, said microcontroller actuates an electronically controlled valve 119 arranged beneath said container 115 to dispense said resin mixture in a pipe 120 lined with said container 115 and transfer over said damaged concrete structure;
viii) a robotic arm 121 attached to said cutting platform, wherein said robotic arm 121 is configured to precisely pick up said cut FRP sheet from said cutting platform and position said sheet over said damaged surface for placement, wherein an IR (Infrared) curing unit 122 integrated with said body 101, configured to cure resin applied to FRP sheet after said sheet has been placed onto said concrete structure, ensuring said resin cures rapidly and effectively, enabling a strong bond between FRP and concrete surface; and
ix) a vertical expandable tube 123 is connected to a color storage crate 124, designed to transport a selected pigment to an electronic sprayer 125 attached with a free-end of said tube 123, wherein said sprayer 125 is actuated by said microcontroller to spray color evenly over said FRP repair, ensuring that finish is uniform and blends with surrounding concrete surface.
2) The device as claimed in claim 1, wherein said internal material composition of a concrete structure, includes density of concrete to assess overall structural integrity, placement of rebar within concrete to determine whether reinforcement is adequate or subject to corrosion or damage, and material strength of concrete to determine areas of weakness that needs reinforcement.
3) The device as claimed in claim 1, wherein a dust sensor is installed on said body 101 for detecting said presence of dust particles in vicinity to said body 101, said microcontroller actuates a vacuum based cleaning unit 126 installed on said body 101 for cleaning said dust particles that are further stored inside a receptacle 127 integrated with said cleaning unit 126.
4) The device as claimed in claim 1, wherein a motorized ball and socket joint is arranged between said U-shaped bar 112 and said cutter 113, enabling said cutter 113 to rotate or tilt, providing flexibility in cutting angles to accommodate various contours and irregularities of damaged concrete surface, ensuring an optimal fit of FRP sheet.
5) The device as claimed in claim 1, wherein an electronic nozzle 128 is attached with a box 129 stored with adhesive solution and configured at said body 101, said microcontroller actuates said nozzle 128 for dispensing said adhesive solution on said damaged concrete structure prior application of said FRP sheet.
6) The device as claimed in claim 1, wherein a thermal camera 130 is integrated with infrared curing unit 122, which tracks curing temperature in real-time during resin curing process, enabling said microcontroller to adjust infrared curing temperature dynamically to ensure consistent and optimal conditions for resin curing.
7) The device as claimed in claim 1, wherein a battery is associated with said device for powering up electrical and electronically operated components associated with said device.
| # | Name | Date |
|---|---|---|
| 1 | 202521021574-STATEMENT OF UNDERTAKING (FORM 3) [10-03-2025(online)].pdf | 2025-03-10 |
| 2 | 202521021574-REQUEST FOR EXAMINATION (FORM-18) [10-03-2025(online)].pdf | 2025-03-10 |
| 3 | 202521021574-REQUEST FOR EARLY PUBLICATION(FORM-9) [10-03-2025(online)].pdf | 2025-03-10 |
| 4 | 202521021574-PROOF OF RIGHT [10-03-2025(online)].pdf | 2025-03-10 |
| 5 | 202521021574-POWER OF AUTHORITY [10-03-2025(online)].pdf | 2025-03-10 |
| 6 | 202521021574-FORM-9 [10-03-2025(online)].pdf | 2025-03-10 |
| 7 | 202521021574-FORM FOR SMALL ENTITY(FORM-28) [10-03-2025(online)].pdf | 2025-03-10 |
| 8 | 202521021574-FORM 18 [10-03-2025(online)].pdf | 2025-03-10 |
| 9 | 202521021574-FORM 1 [10-03-2025(online)].pdf | 2025-03-10 |
| 10 | 202521021574-FIGURE OF ABSTRACT [10-03-2025(online)].pdf | 2025-03-10 |
| 11 | 202521021574-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [10-03-2025(online)].pdf | 2025-03-10 |
| 12 | 202521021574-EVIDENCE FOR REGISTRATION UNDER SSI [10-03-2025(online)].pdf | 2025-03-10 |
| 13 | 202521021574-EDUCATIONAL INSTITUTION(S) [10-03-2025(online)].pdf | 2025-03-10 |
| 14 | 202521021574-DRAWINGS [10-03-2025(online)].pdf | 2025-03-10 |
| 15 | 202521021574-DECLARATION OF INVENTORSHIP (FORM 5) [10-03-2025(online)].pdf | 2025-03-10 |
| 16 | 202521021574-COMPLETE SPECIFICATION [10-03-2025(online)].pdf | 2025-03-10 |
| 17 | Abstract.jpg | 2025-03-19 |
| 18 | 202521021574-FORM-26 [03-06-2025(online)].pdf | 2025-06-03 |