Description:FIELD OF THE INVENTION

[0001] The present invention relates to an automated metal reducer manufacturing device that assist a user for the efficient and precise manufacturing of metal reducers, thus providing a streamlined process for shaping, joining, and finishing a metal pipes to meet specific user-defined specifications with minimal manual intervention.

BACKGROUND OF THE INVENTION

[0002] Metal diameter reducers are devices used to reduce the diameter of metal tubes or pipes, typically through mechanical methods such as compression or swaging. Techniques include cone-shaped reducers, rotary swaging, and hydroforming, where pressure or mechanical force gradually reshapes the metal. Limitations include material properties, as certain metals may crack or deform under excessive force, and the thickness of the material may restrict the degree of reduction. The precision of diameter reduction is impacted by factors like machine calibration, wear, and the specific dimensions of the work piece. Moreover, these processes often require significant energy and leads to work hardening or distortions in the metal. Achieving a uniform reduction across large-scale operations or in complex geometries may also be challenging without advanced control.

[0003] Traditional methods for metal diameter reduction include processes like forging, swaging, and rolling. In these methods, a metal work piece is subjected to mechanical forces that reduce its diameter while maintaining structural integrity. Swaging uses rotary motion to compress the metal, while forging involves hammering or pressing to shape the material. Rolling, is used for sheet metals, reduces the diameter by passing the metal through a set of rollers. They include the risk of material cracking or excessive thinning, particularly with hard or brittle metals. These methods may also lead to work hardening, requiring additional processes like annealing. The precision of diameter reduction is affected by equipment wear, material inconsistencies, or inadequate process control, which can result in uneven reductions or dimensional inaccuracies. These methods often require significant energy input and may be slow for large-scale production.

[0004] CN202162295U The utility model discloses a diameter reducing machine for a metal pipe, which comprises a bottom box and a pipe supporting mechanism, wherein a motor is mounted in the bottom box; the pipe supporting mechanism is mounted at the left part of the upper surface of the bottom box; a belt wheel is mounted on the left side of the pipe supporting mechanism; the motor is connected with the belt wheel by a belt; the left side of the belt wheel is provided with a disengaging/engaging handle; and a gripping head is mounted at the right end of the pipe supporting mechanism. The diameter reducing machine for the metal pipe is characterized in that a transverse plate supporting mechanism is mounted on the right side of the pipe supporting mechanism; a diameter reducing head is mounted at the left end of the transverse plate supporting mechanism; a concave steel ball box is arranged in the diameter reducing head; steel balls are loaded in the concave steel ball box; a diameter reducing through hole is formed by the surrounding of a plurality of the steel balls; a positioning rack is mounted at a middle part in the transverse plate supporting mechanism at the same height with the diameter reducing through hole; and the right end of the transverse plate supporting mechanism is connected with a transverse handle. The diameter reducing machine for the metal pipe solves the problems that a conventional diameter reducing machine for the metal pipe wastes time and materials and has low precision efficiency, and adapts to the reduction of the diameters of pipe fittings.

[0005] CN1487169A Discloses about the eccentric pipe includes the main middle section and two end eccentric straight sections connected via eccentric reducing transitional sections, with the bottom line in the whole length being straight line. The production process of the eccentric pipe adopts staged molds and includes maintaining the middle section in an integral metal pipe, and then mold pressing the two end parts. The eccentric pipe is used specially for corrosive liquid, and especially used as the casing of eccentric well water distributor. It has no welding seam, long service life and flexible production process for producing eccentric pipes of different diameters and different lengths of the eccentric straight section.

[0006] Conventionally, many devices are disclosed in prior art that provide a way to assist in metal reducing however these devices lacks in precise and efficient manufacturing of reducers. In addition, these devices are also incapable of ensuring reliable results throughout the manufacturing process.

[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that is capable of that ensures consistent and superior quality in the final metal reducer products, providing reliable results throughout the manufacturing process.

OBJECTS OF THE INVENTION

[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.

[0009] An object of the present invention is to develop a device that is capable of assisting users in efficiently and precisely manufacturing metal reducers, thus streamlining the processes of shaping, joining, and finishing metal pipes with minimal manual effort.

[0010] Another object of the present invention is to develop a device that is capable of delivering enhanced and consistent quality in the final metal reducer products, thus ensuring reliable results throughout the manufacturing process.

[0011] Another object of the present invention is to develop a device that is capable of improving safety during the manufacturing process by reducing direct human involvement in hazardous tasks, minimizing risks and enhancing overall operational safety.

[0012] Yet, another object of the present invention is to develop a device that is capable of reducing operational time and costs by optimizing workflow, streamlining processes, and minimizing errors, ensuring more efficient production and better resource management.

[0013] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.

SUMMARY OF THE INVENTION

[0014] The present invention relates an automated metal reducer manufacturing device that assist users in the efficient and precise manufacturing of metal reducers, streamlining the shaping, joining, and finishing of metal pipes with minimal manual effort. The proposed device further ensures enhanced, consistent quality in the final products, delivering reliable results throughout the entire manufacturing process, improving overall production efficiency and accuracy.

[0015] According to an embodiment of the present invention, an automated metal reducer manufacturing device, comprises a platform developed to be positioned on a fixed surface, a multiple of suction cups arranged underneath the platform to adhere to the surface for securing the platform on the surface, a touch interactive display panel is installed on the platform, enabling a user to provide input commands for the manufacturing of a reducer, the display panel is connected to an artificial intelligence-based imaging unit to assess the dimensions of a metal pipe placed by the user, these captured images are processed by a dedicated processor paired with the imaging unit, which analyses the dimensions of the metal pipe based on the input commands from the user, this setup allows for automated and precise measurement and adjustment of the reducer manufacturing process based on real-time image data, enhancing efficiency and accuracy, a pair of C-shaped motorized grippers are installed on the lateral sides of the platform to securely grab the metal pipe from both sides, based on the determined dimensions and input commands, evaluates the specific portions and distances that need to be cut and pressurized to form the reducer, a plasma cutting unit mounted on the platform is activated to project a high-velocity jet of plasma to precisely cuts the evaluated portions of the pipe as required.

[0016] According to another embodiment of the present invention a L-shaped frame mounted on the platform for pressing a plank installed with the pusher over cut joints to bend the cut portions towards each other, a gas welding unit is assembled onto the platform for welding the cut joints of the pipe structure, precisely forming a frustum-shaped structure at one end, mounted on the platform via a robotic arm, a motorized grinding unit is equipped with a torque sensor to provide controlled grinding, precisely removing rough edges from the welded joints, this ensures the frustum-shaped structure is finely finished, achieving the user-desired reducer shape, the robotic arm allows for precise manoeuvring of the grinding unit along the welded joints, while the torque sensor ensures the grinding process is carefully controlled to avoid over-grinding or damage to the welded area, a device is embedded in the platform and synced with the imaging unit for accurately measuring length , an optimum pressure and temperature is applied over the pipe during the operation, a motorized ball and socket joint is integrated to ensure accurate bending of the cut portions to form the reducer, to provide flexible moment to the pipe shock absorbers are provided over the compression plates and a battery is configured with the device for providing a continuous power supply to electronically powered components associated with the device.

[0017] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of an automated metal reducer manufacturing device.

DETAILED DESCRIPTION OF THE INVENTION

[0019] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.

[0020] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.

[0021] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.

[0022] The present invention relates to an automated metal reducer manufacturing device facilitates in accurately manufacturing metal reducers, optimizing the processes of shaping, joining, and finishing metal pipes with minimal manual effort. Along with ensures consistent, high-quality results throughout the production process. Additionally, the proposed device enhances safety by reducing human involvement in hazardous tasks, minimizing risks, and improving overall operational safety during manufacturing.

[0023] Referring to Figure 1, an isometric view of an automated metal reducer manufacturing device, comprising, a platform 101 developed to be positioned on a fixed surface, plurality of suction cups 102 arranged underneath the platform 101, a touch interactive display panel 103 installed on the platform 101, an artificial intelligence-based imaging unit 104 installed on the platform 101, a pair of C-shaped motorized grippers 105 installed on lateral sides of the platform 101, a plasma cutting unit 106 mounted on the platform 101, plurality of plates 107 arranged vertically onto the platform 101, a linear actuator 108 configured in between the plates 107 and platform 101, a hydraulic pusher 109 arranged with a L-shaped frame 110 mounted on the platform 101, a plank 111 installed with the pusher, a gas welding unit 112 assembled onto the platform 101, a motorized grinding unit 113 mounted on the platform 101, a robotic arm 114 installed in between the grinding unit 113 and platform 101 and a motorized ball and socket joint 115 is integrated with the plank 111.

[0024] The device disclosed herein includes a platform 101 is developed to be positioned on a fixed surface for accommodating a reducer positioned by a user. The platform 101 is constructed from sturdy material to withstand the weight of the reducer. The platform 101 is equipped with plurality of suction cups 102 arranged underneath the platform 101 to adhere to the surface in view of securing the platform 101 on the surface.

[0025] The multiple suction cups 102 used herein are made up of silicone rubber that easily eliminates pressure inside the suction cup and creating a vacuum between the cup and the pipe surface which creates an air-tight seal, resisting any slipping of the platform 101 while operation. The platform 101 incorporates a push button for activating/deactivating the device.

[0026] Upon pressing, the button completes the electrical circuit, which turn the device on. The button contains an actuator and a spring, which triggered upon pressing. The actuator moves the internal contact that complete the circuit and allow electrical current to flow, thereby powering the device. Once the button is released, the spring resets the button and return to original position.

[0027] On pressing the push button, an inbuilt microcontroller gets activated that is linked with a touch interactive display panel 103 installed on the platform 101 for enabling the user to provide input commands regarding manufacturing of the reducer. The microcontroller used herein is pre-fed using artificial intelligence and machine learning protocols to coordinate the working of the device.

[0028] The touch interactive display panel 103 as mentioned herein is typically an (Liquid Crystal Display) screen that presents output in a visible form. The screen is equipped with touch-sensitive technology, allowing the user to interact directly with the display using their fingers. A touch controller IC (Integrated Circuit) is responsible for processing the analog signals generated when the user inputs details regarding manufacturing of the reducer. The touch controller is connected to the microcontroller through various interfaces which may include but are not limited to SPI (Serial Peripheral Interface) or I2C (Inter-Integrated Circuit).

[0029] Upon receiving command from the user, the microcontroller activates an artificial intelligence-based imaging unit 104 installed on the platform 101 for capturing and processing multiple images in vicinity of the platform 101. The imaging unit 104 comprises of an image capturing arrangement including a set of lenses that captures multiple images in the vicinity of the platform 101 and the captured images are stored within memory of the imaging unit 104 in form of an optical data. The imaging unit 104 also comprises of a processor that is integrated with artificial intelligence protocols, such that the processor processes the optical data and extracts the required data from the captured images. The extracted data is further converted into digital pulses and bits and are further transmitted to the microcontroller. The microcontroller processes the received data and determines dimension of a metal pipe. Moreover, a laser sensor is synced with the imaging unit 104 and embedded in the platform 101 for accurately measuring length of the pipe and guides the cutting unit to ensure precise cuts at the evaluated portions and distances.

[0030] The laser sensor consists of an emitter and receiver, and works on the principle of measuring the time delay between the laser beam to travel to the metal pipe and back. The laser sensor emits a light towards the surface of the metal pipe and when the laser beam hits the surface of the metal pipe, the beam reflects back towards the receiver of the sensor. Upon detection of reflected beam by the sensor, the sensor precisely measures the time taken for the laser beam to travel to and back from the surface of the metal pipe. The sensor then calculates the length and the calculated length is then converted into electrical signal, in the form of current, and send to a microcontroller.

[0031] Upon detecting the dimensions of the metal pipe, the microcontroller actuates a pair of C-shaped motorized grippers 105 attached on lateral side of the platform 101 for securely grabbing the pipe from both side. The motorized gripper operates as a robotic hand that is designed to grasp the metal pipe effectively. The gripper typically incorporates a motorized mechanism that controls the opening and closing of the jaws of the gripper. The motor generates the necessary force to move the gripper’s fingers for the opening and closing of the jaws with precision. This motorized action is often controlled by the microcontroller for the smooth and precise gripping. Thus, securely grabbing the pipe from both sides. Thereby, upon the user command, the microcontroller control the gripper to assess specific section of the metal pipe and distance that need to be cut and pressurized to form the reducer. Followed by, the microcontroller actuates plurality of plates 107 arranged vertically onto the platform 101 via a linear actuator 108 to extend for pressing the plates 107 against surface of the pipe in order to hold the pipe in place while cutting.

[0032] The plates 107 are arranged vertically on the platform 101 used to securely hold the metal pipe during the manufacturing process. These plates 107 are positioned using the linear actuator 108, which is controlled by the microcontroller to extend and apply pressure against the surface of the metal pipe. The plates 107 ensure that the pipe remains stable and in place while the metal pipe undergoes cutting, welding, or shaping operations. Additionally, the plates 107 are adjustable and equipped with a shock absorber, which provide flexible and adaptive support to the pipe.

[0033] The linear actuator 108 comprises of a motor, a lead screw and a nut. When activated by the microcontroller, the motor generates rotational force, which is then converted into linear motion through the interaction between the lead screw and the nut. The lead screw, driven by the motor, turns and causes the nut to move along its threads. This movement pushes or pulls the connected plates 107, exerting pressure on the targeted rivet. As the actuator extends, the actuator applies the necessary force to press the plate against surface of the metal pipe.

[0034] The shock absorber is user to dampen and control the impact of vibrations or shocks. The shock absorber consists of a piston that moves within a cylinder filled with hydraulic fluid or gas. When a force, such as a bump or impact, is applied, the piston compresses the fluid or gas, converting the kinetic energy from the impact into heat. This process slows down the movement and absorbs the shock, preventing sudden jerks or damage.

[0035] Upon securing the pipe on the platform 101, the microcontroller activates a plasma cutting unit 106 arranged with the platform 101 to project high-velocity jet of plasma on the metal pipe for cutting the evaluates portion. The plasma cutting unit 106 uses a high-temperature plasma jet to cut through the metal pipe. The unit consists of a plasma torch, and a gas flow arrangement. The power supply generates an electrical arc, which ionizes the gas, creating plasma. The plasma is directed through the torch, where the plasma is focused into a narrow stream. The hot plasma melts the metal pipe portion, while a stream of pressurized gas blows the molten metal away, creating a precise cut. Thus, the unit operates with high precision, ensuring that the evaluated portions are accurately cut in accordance with the determined dimensions and required reducer shape.

[0036] Upon successfully cutting the metal pipe by the plasma cutting unit 106, the microcontroller activates the hydraulic pusher 109 installed with a L-shaped frame 110 mounted on the platform 101 for pressing a plank 111 installed with the pusher over cut joints to bend the cut portions towards each other. The hydraulic pusher 109 works on the principle of Pascal’s law, utilizing a fluid, typically hydraulic oil, to transmit force. The primary components include a hydraulic pump, a cylinder, and a piston. Upon actuation of the pusher by the microcontroller, the hydraulic pusher 109 to move and exert force over the metal pipe’s cut joints to bend the cut portions towards each other, the pump activates, forcing hydraulic oil into the cylinder. This creates pressure, causing the piston to move. The movement of the piston generates a force that is exerted over the metal pipe in the view of bending the cut joints of the metal pipe cut portions towards each other.

[0037] The plank 111 is positioned to interact directly with the cut joints of the metal pipe. When the microcontroller activates the hydraulic pusher 109, the plank 111 is pressed over the cut portions of the pipe. The planks 111 purpose is to guide and facilitate the bending of the cut segments towards each other. The plank 111 serves as a surface that supports the pipe during bending process, thus ensuring controlled movement and precise alignment of the cut sections. Where, the L-shaped frame 110 is used to support the hydraulic pusher 109 during the bending process. The shape of the frame provides stability and precise positioning as the frame holds the hydraulic pusher 109 in place. The L-shaped frame 110 ensures that the hydraulic pusher 109 exert force accurately on the plank 111, which is then pressed against the cut joints of the pipe. Moreover, a motorized ball and socket joint 115 is configured in between the plank 111 and pusher for providing controlled inclination to the plank 111 to ensure accurate bending of the cut portions to form the reducer.

[0038] The motorized ball and socket joint 115 includes a motor powered by the microcontroller generating electrical current, a ball shaped element and a socket. The ball moves freely within the socket. The motor rotates the ball in various directions that is controlled by the microcontroller that further commands the motor to position the ball precisely. The microcontroller further actuates the motor to generate electrical current to rotate in the joint for providing movement to the plank 111 to ensure accurate bending of the cut portions to form the reducer.

[0039] Upon successfully cutting the metal pipe, the microcontroller actuates a gas welding unit 112 arranged onto the platform 101 for welding the cut joints of the metal pipe. The welding unit used herein is uses a flame produced by burning a mixture of fuel gas (typically acetylene) and oxygen to melt and fuse metal pieces. The unit consists of a fuel gas cylinder, an oxygen cylinder, a regulator, hoses, and a welding torch. The gas cylinders supply fuel and oxygen, which are regulated and mixed in the torch. When ignited, the flame reaches high temperatures, allowing the operator to melt the edges of the metal pieces. Specifically, the gas welding unit 112 is used to create a frustum-shaped structure at one end of the pipe by welding the cut portions after properly aligned. Moreover, a temperature sensor is embedded in the welding unit for monitoring and controlling temperature of the flame generated during the welding, to ensure integrity of the pipe during the manufacturing operation.

[0040] The temperature sensor is composed of metal that generate an electrical voltage or resistance when experienced to temperature changes. The senor works by measuring the voltage across the diode terminals. The resistance of the diode is detected and transformed into readable values in order to measure the temperature of the flame generated during welding. The measured temperature is then converted into electrical signal which is received by the microcontroller. The microcontroller further processes the measured temperature and in case detected temperature matches a pre-fed temperature as detected via the microcontroller then the microcontroller controlling temperature of the flame generated during the welding operation to ensure integrity of the pipe.

[0041] In addition, a motorized grinding unit 113 is mounted on the platform 101 via a robotic arm 114 for providing controlled grinding to precisely remove rough edges from the welding joint of the metal pipe. The robotic arm 114 and grinding unit 113 are synchronously actuated by the microcontroller to provide controlled grinding. The motorized grinding unit 113 uses an electric motor to rotate an abrasive grinding wheel, which is used to smooth, shape and remove extra material from the welding cut joints. The motor drives the wheel at high speeds, generating friction that grinds away material from the surface of the metal pipe welding cut joints. The unit controlled and regulated by the microcontroller for speed, pressure, and angle to control the grinding process. The metal pipe is held against the rotating wheel is held against the wielding cut joints of the metal pipe, which is positioned using a robotic arm 114 configured in between the grinding unit 113 and platform 101.

[0042] The robotic arm 114 allows for accurate positioning and movement during the grinding process. The robotic arm 114 is used to perform tasks with high precision, often mimicking the movements of a human arm. The robotic arm 114 consists of several interconnected segments, or joints, which allow for flexibility and movement. These joints are powered by electric motors and controlled by the microcontroller, enabling the arm to rotate, extend, or manipulate the grinding unit 113. The robotic arm 114 is synchronized with a torque sensor embedded on the platform 101 to ensure that the grinding unit 113 applies consistent and controlled pressure to the welded cut joints, which is actuated by the microcontroller at the time of grinding.

[0043] The torque sensor measures the amount of rotational force (torque) applied to the grinding unit 113. The torque sensor typically consists of a strain gauge embedded in the robotic arm 114 that undergoes deformation when torque is applied. As the arm twists, the strain gauge detects changes in resistance, which correlates with the amount of torque. The sensor then converts these changes into an electrical signal, which is processed by the microcontroller regulate the actuation of the robotic arm 114 to control the grinding unit 113 working in order to provide controlled grinding to precisely remove rough edges from the welded cut joints, to precisely finish the frustum shaped structure to attain the user-desired reducer.

[0044] Additionally, a pressure sensor in embedded in the plate and plank 111 to monitor pressure applied onto the metal pipe. The pressure sensor comprises of a sensing element known as diaphragm that experiences a force exerted by the plate and plank 111 on the metal pipe throughout the operations. This force leads to deflection in the diaphragm that is measured by the sensor and converted into an electrical signal which is sent to the microcontroller for regulating the force applied by the plate and plank 111 on the metal pipe.

[0045] Lastly, a battery (not shown in figure) is associated with the device to supply power to electrically and electronically operated components which are employed herein. The battery is comprised of a pair of electrode named as a cathode and an anode. The battery uses a chemical reaction of oxidation/reduction to do work on charge and produce a voltage between their anode and cathode and thus produces electrical energy that is used to do work in the device.

[0046] The present invention works best in the following manner, where the platform 101 is developed to securely hold the reducer and is equipped with suction cups 102 for stability on the fixed surface. The user activates the device via the push button, which triggers the microcontroller and the touch interactive display panel 103 for input commands. Upon receiving instructions, the microcontroller activates the imaging unit 104 and the laser sensor to measure the pipe's dimensions. This information guides the pair of C-shaped motorized grippers 105 to securely hold the pipe. The microcontroller then extends vertical plates 107 using the linear actuator 108 to firmly hold the pipe in place, with shock absorbers for flexible support. The plasma cutting unit 106 is activated to precisely cut the pipe. After cutting, the microcontroller engages the hydraulic pusher 109 with the L-shaped frame 110 to bend the cut portions, using the motorized ball and socket joint 115 for controlled inclination. The gas welding unit 112 is then used to weld the joints, followed by the robotic arm 114-mounted grinding unit 113 for smooth finishing. Additionally, the pressure sensors ensure controlled force throughout the process by the plates 107 and plank 111s on the pipe.

[0047] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) An automated metal reducer manufacturing device, comprising:

i) a platform 101 developed to be positioned on a fixed surface, wherein plurality of suction cups 102 arranged underneath said platform 101 to adhere to said surface, in view of securing said platform 101 on said surface;
ii) a touch interactive display panel 103 installed on said platform 101 for enabling a user to provide input commands regarding manufacturing of a reducer, wherein a microcontroller is linked with said panel for processing said input commands to activate an artificial intelligence-based imaging unit 104 installed on said platform 101 and paired with a processor for capturing and processing multiple images in vicinity of said platform 101, respectively to determine dimensions of a metal pipe to be positioned by said user on said platform 101;
iii) a pair of C-shaped motorized grippers 105 installed on lateral sides of said platform 101 for securely grabbing said pipe from both sides, wherein based on said determined dimensions and said input commands, said microcontroller evaluates particular portions and distances to be cut and pressurized to form said reducer, in accordance to which said microcontroller activates a plasma cutting unit 106 mounted on said platform 101 to project high-velocity jet of plasma, for cutting said evaluates portions;
iv) plurality of plates 107 arranged vertically onto said platform 101, via a linear actuator 108 that are actuated by said microcontroller to extend for pressing said plates 107 against surface of said pipe, in view of holding said pipe, wherein upon successfully cutting said pipe, said microcontroller actuates a hydraulic pusher 109 arranged with a L-shaped frame 110 mounted on said platform 101 for pressing a plank 111 installed with said pusher over cut joints to bend said cut portions towards each other; and
v) a gas welding unit 112 assembled onto said platform 101 for welding cut joints of said structure, to precisely form a frustum shaped structure at one end of said pipe, wherein a motorized grinding unit 113 is mounted on said platform 101 via a robotic arm 114 with a torque sensor that are synchronously actuated for providing controlled grinding to precisely remove rough edges from said welded joints, to precisely finish said frustum shaped structure to attain said user-desired reducer.

2) The device as claimed in claim 1, wherein a laser sensor is embedded in said platform 101 and synced with said imaging unit 104 for accurately measuring length of said pipe and guides said cutter unit to ensure precise cuts at said evaluated portions and distances.

3) The device as claimed in claim 1, wherein a pressure sensor is embedded in said plates 107 and plank 111, to monitor pressure applied onto said pipe, thus ensuring an optimum pressure is applied over said pipe during said manufacturing operation.

4) The device as claimed in claim 1 wherein a motorized ball and socket joint 115 is integrated with said plank 111 for providing controlled inclination to said plank 111 to ensure accurate bending of said cut portions to form said reducer.

5) The device as claimed in claim 1, wherein a temperature sensor is embedded in said welding unit for monitoring and controlling temperature of said flame generated during said welding, to ensure integrity of said pipe during said manufacturing operation.

6) The device as claimed in claim 1, wherein said compression plates 107 are adjustable and equipped with a shock absorber, allowing said plates 107 to provide flexible support to said pipe during said manufacturing operation, based on said pipe’s dimensions.

7) The device as claimed in claim 1, wherein a battery is configured with said device for providing a continuous power supply to electronically powered components associated with said device.