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Vehicle Based Spoil Categorizing And Suction Handling System And Method For Spoil Categorization And Suction Handling

Abstract: VEHICLE-BASED SPOIL CATEGORIZING AND SUCTION HANDLING SYSTEM AND METHOD FOR SPOIL CATEGORIZATION AND SUCTION HANDLING Disadvantages of prior arts in suction-excavators is the reliance on manual operator selection to configure systems for solid-spoil (02a) or liquid spoil (02a) often leading to errors that damage and requiring multiple cost-intensive vehicles for suction of solid and liquid. Present invention provides a vehicle-based spoil categorizing and suction handling system (100) and method thereof to address drawbacks of prior-arts. Sensor-unit (30) on suction-hose (20) detects spoil and provide sensed-parameters, and a control-unit (40) categorizes the spoil (02) as solid-spoil (02a) and liquid-spoil (02b), actuating solid-spoil-indicator (50a) and liquid-spoil-indicator (50b) to guide the user (01) to manual allow mode selection, with distinct suction paths— a solid-spoil suction-unit (91) for suction of solid-spoil (02a) and a liquid-spoil suction-unit (92) for suction of liquid-spoil (02b). One vehicle (10) enables suction of solid-spoil (02a) and liquid-spoil (02b). (To be published with Figure 1)

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
06 May 2025
Publication Number
23/2025
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

Rivaan Technologies Private Limited
S. No. 3153, Aryan House, Shree Shivaji Co-operative Housing Society Ltd. Plot No. 18, S B Road, Shivajinagar, Pune 411016, Maharashtra India
Mahadeo Gopale
Jal Vayu Vihar A6/11, Sector 6, PCNTDA Moshi, Pune 412105, Maharashtra India

Inventors

1. Mahadeo Gopale
Jal Vayu Vihar A6/11, Sector 6, PCNTDA Moshi, Pune 412105, Maharashtra India

Specification

Description:FIELD OF THE INVENTION
[001] The present invention relates generally to material categorization and handling systems for vehicles, and more particularly to a vehicle-based system and method for categorizing and suctioning spoil materials, such as solid-spoil (e.g., dust, debris) and liquid-spoil (e.g., water, sludge), encountered in industrial, construction, or municipal operations.

BACKGROUND OF THE INVENTION

[002] Suction-based material handling vehicles, such as suction excavators, vacuum trucks, and dust collectors, are commonly employed to remove spoil materials from the ground or other surfaces. Conventionally, such vehicles are designed to handle either solid materials or liquid materials exclusively, necessitating the use of separate vehicles depending on the type of spoil to be removed. For instance, a suction excavator might be equipped with a dust filtration system for dry solids, while a vacuum truck might be optimized for liquid suction with shut-off valves and drainage systems. While these conventional approaches have been effective to some extent, they suffer from several limitations. The use of separate vehicles for solid and liquid spoil increases operational costs, requiring fleets to maintain and deploy multiple specialized units, which complicates logistics and resource allocation. Multi-purpose vehicles, although more versatile, place a significant burden on the operator to accurately identify the spoil type and manually adjust the system accordingly. This manual selection process is prone to human error, particularly in environments where spoil characteristics are not immediately apparent. For example, an operator/user might mistakenly categorize and operate the vehicle for solid spoil suction when liquid spoil is present, leading to clogging or damage to filtration systems, suction lines, or other components. Conversely, configuring the vehicle for liquid suction when handling solid spoil can reduce efficiency or cause mechanical strain on the system. In prior art solutions, such as suction excavators and vacuum trucks, there is typically no provision for real-time detection of spoil properties (e.g., solid versus liquid) at the point of suction. Instead, operators rely on subjective judgment, which can lead to inconsistent performance and unintended damage to critical components like dust filtration tanks, shut-off valves, or suction pumps. Furthermore, conventional systems often lack a structured means to guide the operator or verify the correctness of their mode selection, leaving no record of operational decisions. This absence of accountability poses challenges for manufacturers and operators alike, particularly in resolving disputes over warranty claims or identifying the cause of equipment failures. As a result, there remains a need for a vehicle-based suction system that can reliably categorize spoil materials, guide the operator in selecting the appropriate suction mode, and ensure efficient and safe handling of both solid and liquid spoil without risking equipment damage.

[003] For instance, patent application WO2000058566 discloses a suction excavator which discloses suction of spoil but fails to categorize spoil in liquid-spoil and solid-spoil and manually selecting suction handling system.

[004] Therefore, there is a need for a vehicle-based system and method for categorizing and suctioning spoil materials.

OBJECTS OF THE INVENTION
[005] Some of the objects of the arrangement of the present disclosure are aimed to ameliorate one or more problems of the prior art or to at least provide a useful alternative and are listed herein below.

-A principle object of the present disclosure is to provide a vehicle-based spoil categorizing and suction handling system and method for spoil categorization and suction handling that automatically detects and categorizes spoil materials as solid or liquid at the point of suction, enabling precise and efficient handling of diverse spoil types while minimizing operator error and equipment damage.

-Another object of the present disclosure is to provide a vehicle-based spoil categorizing and suction handling system and method for spoil categorization and suction handling that integrates a sensor unit at the suction hose to sense spoil parameters, coupled with a control unit to process these parameters and guide the operator through clear indicators, enhancing operational accuracy and decision-making.

-Yet another object of the present disclosure is to provide a vehicle-based spoil categorizing and suction handling system and method for spoil categorization and vehicle fitted suction handling that offers distinct suction paths for solid and liquid spoil, including specialized components such as dust filtration tanks and shut-off valves, to optimize performance and protect critical vehicle assemblies from misuse or clogging.

-Still another object of the present disclosure is to provide a vehicle-based spoil categorizing and suction handling system and method for spoil categorization and suction handling that incorporates manual actuators operable by the user in response to spoil type indicators, ensuring operator control while maintaining system reliability and accountability.

Another object of the present disclosure is to provide a vehicle-based spoil categorizing and suction handling system and method for spoil categorization and suction handling that reduces the need for separate vehicles for solid and liquid spoil removal, thereby lowering operational costs and improving logistical efficiency in spoil handling applications.

Yet another object of the present disclosure is to provide a vehicle-based spoil categorizing and suction handling system and method for spoil categorization and suction handling that supports versatile spoil management by enabling the safe and effective suction of both solid spoil (e.g., dust, debris) and liquid spoil (e.g., water, sludge) within a single vehicle system.

Other objects and advantages of the present disclosure will be more apparent from the following description when read in conjunction with the accompanying figures, which are not intended to limit the scope of the present disclosure.

SUMMARY OF THE INVENTION
[006] The present invention discloses a vehicle-based automatic spoil categorizing and spoil indication to manually operate suction handling system. The vehicle-based spoil categorizing and suction handling system includes a vessel, a suction-hose, a sensor-unit, a control-unit, a solid-spoil-indicator, a liquid-spoil-indicator, a solid-spoil-actuator, a suction-unit, an exhaust-unit, a pipe-assembly, a solid-spoil suction-unit and a liquid-spoil suction-unit. The suction-hose is defined with a vessel-portion and a suction-portion. The vessel-portion is in functional-connection with the vessel. The suction-portion is portable in vicinity of spoil which are disposed on the ground. The sensor-unit is disposed on the suction-portion and is defined to sense parameters of spoil disposed on the ground. The control-unit is defined to receive sensed-parameters from the sensor-unit and is defined to categorize spoil in solid-spoil and liquid-spoil. The solid-spoil-indicator and a liquid-spoil-indicator are disposed in a cabin of the vehicle. The control-unit operates the solid-spoil-indicator in event when spoil is categorized as solid-spoil. The control-unit operates the liquid-spoil-indicator in event when spoil is categorized as liquid-spoil. The solid-spoil-actuator is manually operated by a user upon indication on the solid-spoil-indicator and a liquid-spoil-actuator manually operated by the user upon indication on the liquid-spoil-indicator. The suction-unit is disposed in vicinity of the vessel. The suction-unit is operated by the control-unit. The exhaust-unit is connected to the suction-unit. The pipe-assembly is defined with a first-branch-pipe, a second-branch-pipe and a suction-pipe. The suction-pipe is connected to the first-branch-pipe and the second-branch-pipe to establish connection with the suction-unit. The solid-spoil suction-unit is defined with a solid-check-valve, a dust-filtration-tank and a solid-shut-off-valve. The solid-check-valve is defined on the first-branch-pipe. The dust-filtration-tank is defined with a filter-unit. The dust-filtration-tank is in-connection with the first-branch-pipe. The solid-shut-off-valve is functionally-connected with the vessel. The control-unit signals the solid-spoil-indicator to indicate the user to manually-operate the solid-spoil-actuator in event when sensed-parameters of the sensor-unit are less than prefed parameters defined in the control-unit. The control-unit signals the operation of the solid-shut-off-valve in event when the solid-spoil-actuator is actuated. In which, the operation of the solid-shut-off-valve and the suction-unit initiates suction of solid-spoil in the suction-hose and follow path to the vessel, the solid-shut-off-valve, the dust-filtration-tank, the solid-check-valve, the first-branch-pipe, the suction-unit and exhaust through the exhaust-unit. The liquid-spoil suction-unit is defined with a liquid-secondary-shut-off-valve and a liquid-primary-shut-off-valve. The liquid-secondary-shut-off-valve is defined on the second-branch-pipe. liquid-primary-shut-off-valve is disposed on the vessel. In which, the control-unit signals the liquid-spoil-indicator to indicate the user to manually-operate the liquid-spoil-actuator in event when sensed-parameters of the sensor-unit are more than prefed parameters defined in the control-unit. The control-unit signals the operation of the liquid-primary-shut-off-valve and the liquid-secondary-shut-off-valve. In which, the operation of the liquid-primary-shut-off-valve, the liquid-secondary-shut-off-valve and the suction-unit initiates suction of liquid-spoil in the suction-hose and follow path to the vessel, the liquid-primary-shut-off-valve, the liquid-secondary-shut-off-valve, the second-branch-pipe, the suction-unit and exhaust through the exhaust-unit.

-In one embodiment, the vessel is defined with a suction-conduit and a drain-conduit. The vessel is defined with a dust-removal conduit which is connected to the dust-filtration-tank through a tank-gate-valve and the vessel through a vessel-gate-valve.

-Typically, the sensor-unit is defined with an ultrasonic-sensor, a capacitive-sensor, a photoelectric-sensor or combinations thereof.

-In one embodiment, a suction-unit is defined with a suction-device, a check-valve connected to the suction-device and a filter connected to the check-valve.

-In additional embodiment, a vacuum-relief-valve is disposed on the second-branch-pipe at the inlet of the liquid-secondary-shut-off-valve, a pressure-relief-valve disposed at the inlet of the vacuum-relief-valve and a butterfly-valve is disposed at the inlet of the pressure-relief-valve.

[007] The present disclosure also discloses a method for spoil categorization and suction handling, in accordance with one embodiment. The method includes:
• providing a vehicle-based spoil categorizing and suction handling system which is defined with:
o a vessel disposed on a chassis of a vehicle;
o a suction-hose defined with a vessel-portion and a suction-portion, the vessel-portion is in functional-connection with the vessel;
o a sensor-unit is disposed on the suction-portion;
o a control-unit is in communication with the sensor-unit;
o a solid-spoil-indicator and a liquid-spoil-indicator are disposed in a cabin of the vehicle;
o a solid-spoil-actuator and a liquid-spoil-actuator;
o a suction-unit is disposed in vicinity of the vessel;
o an exhaust-unit is connected to the suction-unit;
o a pipe-assembly is defined with a first-branch-pipe, a second-branch-pipe and a suction-pipe. The suction-pipe is connected to the first-branch-pipe and the second-branch-pipe to establish connection with the suction-unit;
o a solid-spoil suction-unit is defined with:
 a solid-check-valve which is defined on the first-branch-pipe;
 a dust-filtration-tank is defined with a filter-unit, the dust-filtration-tank is in-connection with the first-branch-pipe; and
 a solid-shut-off-valve is functionally-connected with the vessel;
o a liquid-spoil suction-unit is defined with:
 a liquid-secondary-shut-off-valve is defined on the second-branch-pipe; and
 a liquid-primary-shut-off-valve is disposed on the vessel;
• porting the suction-portion of the suction-hose in vicinity of the spoil;
• sensing, by the sensor-unit, spoil disposed on the ground to obtain sensed-parameters;
• receiving, by the control-unit, sensed-parameters from the sensor-unit;
• categorizing spoil, by the control-unit, in solid-spoil and liquid-spoil, in which the solid-spoil is categorized in event when sensed-parameters of the sensor-unit are less than prefed parameters defined in the control-unit, in which the liquid-spoil is categorized in event when sensed-parameters of the sensor-unit are more than prefed parameters are defined in the control-unit;
• actuating, by the control-unit, the solid-spoil-indicator in event when spoil is categorized as solid-spoil;
• actuating, by the control-unit, the liquid-spoil-indicator in event when spoil is categorized as liquid-spoil;
• operating, manually by the user, the solid-spoil-actuator in event when solid-spoil-indicator indicates presence of solid-spoil; and
• operating, manually by the user, the liquid-spoil-actuator in event when liquid-spoil-indicator indicates presence of liquid-spoil;
-in which, upon operation of the solid-spoil-actuator, the control-unit signals the operation of solid-spoil suction-unit, in which operation of the solid-spoil-suction-unit operates the solid-shut-off-valve and the suction-unit initiates suction of solid-spoil in the suction-hose and follow path to the vessel, the solid-shut-off-valve, the dust-filtration-tank, the solid-check-valve, the first-branch-pipe, the suction-unit and exhaust through the exhaust-unit,
-in which, upon operation of the liquid-spoil-actuator, the control-unit signal the operation of liquid-spoil suction-unit, in which operation of the liquid-spoil suction-unit operates the liquid-primary-shut-off-valve and the liquid-secondary-shut-off-valve, in which the operation of the liquid-primary-shut-off-valve, the liquid-secondary-shut-off-valve and the suction-unit initiates suction of liquid-spoil in the suction-hose and follow path to the vessel, the liquid-primary-shut-off-valve, the liquid-secondary-shut-off-valve, the second-branch-pipe, the suction-unit and exhaust through the exhaust-unit.
-In one embodiment, the method includes removing of solid-spoil through a dust-removal conduit which is connected to the dust-filtration-tank through a tank-gate-valve and the vessel through a vessel-gate-valve, in which the vessel is defined with a suction-conduit and a drain-conduit.
In exemplary embodiment, the method includes sensing by an ultrasonic-sensor, a capacitive-sensor, a photovoltaic-sensor, combinations thereof of the sensor-unit.
-Typically, the method includes defining the suction-unit with a suction-device, a check-valve which is connected to the suction-device and a filter which is connected to the check-valve.
-In one embodiment, the method includes a vacuum-relief-valve which is disposed on the second-branch-pipe at the inlet of the liquid-secondary-shut-off-valve, a pressure-relief-valve which is disposed at the inlet of the vacuum-relief-valve and a butterfly-valve which is disposed at the inlet of the pressure-relief-valve.
BRIEF DESCRIPTION OF ACCOMPANYING DRAWINGS
[008] The present disclosure will now be described with the help of the accompanying drawings, in which:

Figure 1 illustrates a schematic representation of a vehicle-based spoil categorizing and suction handling system (100), in accordance with one embodiment of the present disclosure, which includes a vessel (10) disposed on a chassis (05a) of a vehicle (05), a suction-hose (20), a sensor-unit (30), a control-unit (40), a solid-spoil-indicator (50a) and a liquid-spoil-indicator (50b), a solid-spoil-actuator (60a), a suction-unit (70), an exhaust-unit (80), a pipe-assembly (90), a solid-spoil suction-unit (91) and a liquid-spoil suction-unit (92); and

Figure 2 illustrates another schematic representation of the vehicle-based spoil categorizing and suction handling system (100).

DETAILED DESCRIPTION OF THE INVENTION
[009] Referring now to the drawings, Figures 1 to 2, where the present invention is generally referred to with numeral (100), it can be observed that a vehicle-based spoil categorizing and suction handling system, in accordance with an embodiment, is provided which includes a vessel (10), a suction-hose (20), a sensor-unit (30), a control-unit (40), a solid-spoil-indicator (50a), a liquid-spoil-indicator (50b), a solid-spoil-actuator (60a), a liquid-spoil-actuator (60b), a suction-unit (70), an exhaust-unit (80), a pipe-assembly (90), a solid-spoil suction-unit (91) and a liquid-spoil suction-unit (92).

[010] The vessel (10) is disposed on a chassis (05a) of a vehicle (05). The vessel (10) is an enclosed unit which facilitates receiving of the spoil (02) therewithin and enable suction.

[011] The suction-hose (20) is carried in vicinity of the spoil (02) which can be disposed on the ground (03) or in a hole drilled on the ground (03) and carries spoil (02) from the ground (03) into the vessel (10). The suction-hose (20) is defined with a vessel-portion (20a) and a suction-portion (20b). The vessel-portion (20a) is in functional-connection with the vessel (10). The suction-portion (20b) is portable in vicinity of spoil (02) which is disposed on the ground (03). The

[012] The sensor-unit (30) is disposed on the suction-portion (20b) of the suction-hose (20) so that the sensor-unit (30). The sensor-unit (30) is defined to sense parameters of spoil (02) disposed on the ground (03). In accordance with one embodiment, the sensor-unit (30) includes an ultrasonic-sensor (30a), a capacitive-sensor (30b), a photoelectric-sensor (30c) or combinations thereof or can also use imaging-devices (not shown) to capture images or videos and analyze the image to identify liquid or solid. The ultrasonic-sensor (30a) transmits ultrasonic sound toward spoil (02), which reflects the sound back to the ultrasonic sensor (30a). The sound wave is well reflected by dense materials (metal, wood, plastic, glass, liquid, etc.) and is not affected by colour, transparent or shiny objects. The capacitive-sensor (30b) is an electronic device that can detect solid or liquid targets without physical contact. To categorize spoil (02), the capacitive-sensor (30b) emits an electrical field from the sensing end of the sensor. The photoelectric-sensor (30c) can effectively detect both liquids and solids by using light reflection. Although, the present disclosure discloses the ultrasonic sensor (30a), the capacitive-sensor (30b), the photoelectric-sensor (30c), however the present disclosure includes other sensors that have capability to detect solid, liquid or both solid and liquid of spoil (02) and can also use imaging devices and processors as known in the art which are programmed to read the digital images and videos to detect liquids and solids.

[013] The control-unit (40) is defined to receive sensed-parameters from the sensor-unit (30). The control-unit (40) is defined to categorize spoil (02) in solid-spoil (02a) and liquid-spoil (02b) based on the sensed-parameters received from the sensor-unit (30). The control-unit (40) determines solid-spoil (02a) in event when sensed-parameters of the sensor-unit (30) are less than prefed parameters defined in the control-unit (40). The control-unit (40) determines liquid-spoil (02b) in event when sensed-parameters of the sensor-unit (30) are more than prefed parameters defined in the control-unit (40). The prefed parameters can be determined based on the type of sensors to be used and as known in the art. Based on the category of spoil (02), the control-unit (40) operates the solid-spoil-indicator (50a) in event when solid-spoil (02a) is detected and operates the liquid-spoil-indicator (50b) in event when liquid-spoil (02b) is detected.

[014] The solid-spoil-indicator (50a) and the liquid-spoil-indicator (50b) are disposed in the cabin (05b) of the vehicle (05). The control-unit (40) operates the solid-spoil-indicator (50a) in event when spoil (02) is categorized as solid-spoil (02a), the control-unit (40) operates the liquid-spoil-indicator (50b) in event when spoil (02) is categorized as liquid-spoil (02b). Though the present disclosure discloses the solid-spoil-indicator (50a) and liquid-spoil-indicator (50b) disposed in the cabin (05b), however, the present invention is not limited to disposing the spoil-indicator (50a) and liquid-spoil-indicator (50b) in the cabin (05b) and can be disposed on other parts of the vehicle (05) or can be notified on a communication device (not shown) of the user (01).

[015] The solid-spoil-actuator (60a) is manually operated by a user (01) upon indication on the solid-spoil-indicator (50a) and the liquid-spoil-actuator (60b) is manually operated by the user (01) upon indication on the liquid-spoil-indicator (50b). The manual operation provides choice of selection to the user (01) to select the solid-spoil-actuator (60a) when the solid-spoil-indicator (50a) is indicated or select the liquid-spoil-actuator (50b). Similarly, the manual operation provides choice of selection to the user (01) to select the liquid-spoil-actuator (60b) when the liquid-spoil-indicator (50b) is indicated or select the solid-spoil-actuator (50a). Hence, the manual operation of the solid-spoil-actuator (60a) and the liquid-spoil-actuator (60b) provides operational choice to the user (01).

[016] The suction-unit (70) is disposed in vicinity of the vessel (10). The suction-unit (70) is operated by the control-unit (40). The exhaust-unit (80) is connected to the suction-unit (70). In one embodiment, the suction-unit (70) is defined with a suction-device (70a), a check-valve (70b) connected to the suction-device (70a) and a filter (70c) connected to the check-valve (70b).

[017] The exhaust-unit (80) is connected to the suction-unit (70) and defined to exhaust the suctioned solid-spoil (02a) and the suctioned liquid-spoil (02b).

[018] The pipe-assembly (90) is defined with a first-branch-pipe (90a), a second-branch-pipe (90b) and a suction-pipe (90c). The suction-pipe (90c) is connected to the first-branch-pipe (90a) and the second-branch-pipe (90b) to establish connection with the suction-unit (90c). More specifically, the first-branch-pipe (90a), a second-branch-pipe (90b) and a suction-pipe (90c) enables connection of the solid-spoil suction-unit (91) and the liquid-spoil suction-unit (92).

[019] The solid-spoil suction-unit (91) is defined with a solid-check-valve (91a), a dust-filtration-tank (91b), a solid-shut-off-valve (91c). The solid-check-valve (91a) is defined on the first-branch-pipe (90a). The dust-filtration-tank (91b) is defined with a filter-unit (91bi). The dust-filtration-tank (91b) is in-connection with the first-branch-pipe (90a). The solid-shut-off-valve (91c) is functionally-connected with the vessel (10).

[020] The liquid-spoil suction-unit (92) is defined with a liquid-secondary-shut-off-valve (92a) and a liquid-primary-shut-off-valve (92b). The liquid-secondary-shut-off-valve (92a) is defined on the second-branch-pipe (90b). The liquid-primary-shut-off-valve (92b) is disposed on the vessel (10). In one embodiment, a vacuum-relief-valve (92c), a pressure-relief-valve (92d) and a butterfly-valve (92e) are disposed between the liquid-secondary-shut-off-valve (92a) and the liquid-primary-shut-off-valve (92b). More specifically, the vacuum-relief-valve (92c) is disposed on the second-branch-pipe (90b) at the inlet (92ai) of the liquid-secondary-shut-off-valve (92a). The pressure-relief-valve (92d) is disposed at the inlet (92ci) of the vacuum-relief-valve (92c) and the butterfly-valve (92e) is disposed at the inlet (92di) of the pressure-relief-valve (92d).

[021] In additional embodiment, the vessel (10) is defined with a suction-conduit (10a) and a drain-conduit (10b). The vessel (10) is defined with a dust-removal conduit (10c) connected to the dust-filtration-tank (91b) through a tank-gate-valve (10d) and the vessel (10) through a vessel-gate-valve (10e).

[022] The present disclosure also discloses a method for spoil categorization and suction handling. The method, herein disclosed is the best method, for spoil categorization and suction handling, particularly suited for use in the vehicle-based spoil categorizing and suction handling system (100). The method enables the efficient and accurate handling of spoil materials—such as solid spoil (e.g., dust, debris) and liquid spoil (e.g., water, sludge)—by categorizing the spoil type at the point of suction and guiding the user (01)/operator to configure the system (100) for the appropriate suction mode. The method mitigates the risk of equipment damage due to improper mode selection and enhances operational versatility in diverse spoil removal applications. The following description details the steps of the method as claimed, with reference to the system components and their interactions.

[023] The method initiates with providing the vehicle-based spoil categorizing and suction handling system (100). The method begins with providing a vehicle-based spoil categorizing and suction handling system (100), which is installed on a vehicle (05), such as a suction excavator or vacuum truck, designed to remove spoil from a ground surface (03). The system (100), as disclosed in detailed in the above paragraphs, comprises several integrated components, each contributing to the method’s functionality:
-Vessel (10): A vessel (10) is mounted on the chassis (05a) of the vehicle (05) and serves as a storage container for suctioned spoil. The vessel includes the suction-conduit (10a) for material intake, the drain-conduit (10b) for liquid discharge, the dust-removal conduit (10c) for solid spoil removal, the tank-gate-valve (10d) connecting to the dust filtration tank, and the vessel-gate-valve (10e) for controlling material flow.
-Suction-Hose (20): The suction-hose (20) is provided, which includes the vessel-portion (20a) functionally connected to the vessel (10) and the suction-portion (20b) that is portable and can be positioned near the spoil (02) on the ground (03). The suction-hose (20) serves as the primary conduit for drawing spoil into the system (100).
-Sensor-Unit (30): The sensor-unit (30) is disposed on the suction-portion (20b) of the suction-hose (20). The sensor-unit includes one or more sensors, such as the ultrasonic-sensor (30a), the capacitive-sensor (30b), the photoelectric-sensor (30c), or combinations thereof, capable of detecting physical characteristics of the spoil.
-Control-Unit (40): The control-unit (40), typically an electronic control unit (ECU) or programmable logic controller (PLC), is in communication with the sensor-unit (30). The control-unit (40) processes sensor data and controls system operations based on predefined logic.
-Indicators (50a, 50b): The solid-spoil-indicator (50a) and the liquid-spoil-indicator (50b) are located in the vehicle’s cabin (05b), providing visual and/or audible signals to the user/operator (01) to indicate the categorized spoil type.
-Actuators (60a, 60b): The solid-spoil-actuator (60a) and the liquid-spoil-actuator (60b), such as manual switches or knobs, are provided for the operator to select the appropriate suction mode based on the indicator signals.
-Suction-Unit (70): The suction-unit (70) is positioned near the vessel (10) and generates the vacuum required for spoil suction. The suction-unit includes the suction-device (70a) (e.g., a centrifugal fan or pump), the check-valve (70b) to regulate flow, and a filter (70c) to protect the suction-device (70a).
-Exhaust-Unit (80): The exhaust-unit (80) is connected to the suction-unit (70) to release air or gases displaced during suction, ensuring system pressure balance.
-Pipe-Assembly (90): The pipe-assembly (90) comprises the first-branch-pipe (90a) for solid spoil, the second-branch-pipe (90b) for liquid spoil, and the suction-pipe (90c) connecting both branch pipes to the suction-unit (70), forming the bifurcated suction path.
-Solid-Spoil Suction-Unit (91): The solid-spoil suction-unit (91) includes the solid-check-valve (91a) on the first-branch-pipe (90a) to control flow, the dust-filtration-tank (91b) with the filter-unit (91bi) to capture fine particles, and the solid-shut-off-valve (91c) connected to the vessel (10) to regulate solid spoil intake.
-Liquid-Spoil Suction-Unit (92): The liquid-spoil suction-unit (92) includes the liquid-secondary-shut-off-valve (92a) on the second-branch-pipe (90b), the liquid-primary-shut-off-valve (92b) on the vessel (10), the vacuum-relief-valve (92c), the pressure-relief-valve (92d), and the butterfly-valve (92e) at respective inlets to manage liquid flow and system pressure.
-The system (100) configuration provides the foundation for the subsequent steps of the method, enabling precise spoil categorization and handling.

[024] The next step is porting the suction-portion (20b) of the suction-hose (20): The method involves porting the suction-portion (20b) of the suction-hose (20) to the vicinity of the spoil (02) on the ground (03). The operator (01) manually positions the suction-portion, which is typically a flexible or maneuverable end of the hose, close to the spoil to be removed. This step ensures that the sensor-unit (30) on the suction-portion is optimally placed to detect the spoil’s characteristics before suction begins.

[025] The next step is sensing spoil parameter by the sensor-unit (30). The sensor-unit (30) senses the spoil (02) to obtain sensed-parameters indicative of its physical properties. The sensor-unit may employ:
-The ultrasonic-sensor (30a) to measure sound frequency reflections, where solid spoil typically produces lower frequencies than liquid spoil due to differences in density and reflectivity.
-The capacitive-sensor (30b) to detect dielectric constants, where liquid spoil (e.g., water) exhibits a higher dielectric constant than solid spoil (e.g., dry debris).
-The photoelectric-sensor (30c) to detect light reflection or obstruction patterns, distinguishing solid and liquid spoil based on opacity or surface characteristics.
-Combinations of these sensors may be used to enhance accuracy. The sensed-parameters are transmitted electronically to the control-unit (40) for processing.

[026] The next step is receiving sensed-parameters. The control-unit (40) receives the sensed-parameters from the sensor-unit (30) via a wired or wireless communication link, such as a wiring harness or telemetry system. The control-unit (40) is programmed to interpret these parameters in real-time, preparing to categorize the spoil based on predefined criteria.

[027] The next step is categorizing spoil. The control-unit (40) categorizes the spoil (02) as either solid-spoil (02a) or liquid-spoil (02b) by comparing the sensed-parameters to prefed parameters stored in its memory:
-Solid-Spoil (02a): The spoil is categorized as solid-spoil if the sensed-parameters (e.g., dielectric constant, sound frequency, or light reflection) are less than the prefed thresholds. For example, a low dielectric constant or specific ultrasonic reflection pattern indicates dry materials like dust or gravel.
-Liquid-Spoil (02b): The spoil is categorized as liquid-spoil if the sensed-parameters exceed the prefed thresholds, such as a high dielectric constant typical of water or sludge.
[028] This categorization leverages the control-unit’s programmed logic, which may include threshold-based comparisons or algorithms to ensure reliable differentiation between spoil types.

[029] The next step is actuating indicators (50a, 50b). Based on the categorization:
-If the spoil is categorized as solid-spoil (02a), the control-unit (40) actuates the solid-spoil-indicator (50a) in the vehicle’s cabin (05b). The indicator may display a visual signal (e.g., a green light or text on a dashboard screen) and/or an audible alert (e.g., a beep or voice prompt) to inform the operator (01) of the presence of solid spoil.
-If the spoil is categorized as liquid-spoil (02b), the control-unit (40) actuates the liquid-spoil-indicator (50b), providing a distinct visual and/or audible signal to indicate liquid spoil.
-These indicators guide the user/operator (01) to select the appropriate suction mode, reducing the likelihood of erroneous configuration.

[030] The next step is manual operation of actuators. The operator (01) manually operates the appropriate actuator based on the indicator signals:
-Solid-Spoil-Actuator (60a): If the solid-spoil-indicator (50a) is actuated, the operator engages the solid-spoil-actuator (60a), typically a switch or knob labeled for solid spoil mode. This action signals the control-unit (40) to configure the system for solid spoil suction.
-Liquid-Spoil-Actuator (60b): If the liquid-spoil-indicator (50b) is actuated, the operator engages the liquid-spoil-actuator (60b), initiating liquid spoil mode.
-The manual operation ensures the operator retains control while being guided by the system’s automated categorization, balancing automation with human oversight.

[031] The next step is initiating suction for solid spoil. Upon operation of the solid-spoil-actuator (60a), the control-unit (40) signals the operation of the solid-spoil suction-unit (91). The sequence is as follows:
-The control-unit (40) opens the solid-shut-off-valve (91c), which is functionally connected to the vessel (10), allowing material flow.
-The suction-unit (70) is activated, with the suction-device (70a) generating a vacuum, regulated by the check-valve (70b) and protected by the filter (70c).
-Solid spoil (02a) is drawn through the suction-hose (20), entering via the suction-portion (20b) and vessel-portion (20a).
-The spoil follows a path through the vessel (10), the solid-shut-off-valve (91c), the dust-filtration-tank (91b) (where the filter-unit (91bi) captures fine particles), the solid-check-valve (91a), the first-branch-pipe (90a), the suction-pipe (90c), and the suction-unit (70).
-Air and residual gases are exhausted through the exhaust-unit (80), completing the suction cycle.
-The dust-filtration-tank (91b) ensures that fine solid particles are filtered, protecting downstream components. Solid spoil may be removed from the system via the dust-removal conduit (10c), controlled by the tank-gate-valve (10d) and vessel-gate-valve (10e), as needed.

[032] Initiating suction step for liquid spoil. Upon operation of the liquid-spoil-actuator (60b), the control-unit (40) signals the operation of the liquid-spoil suction-unit (92). The sequence is as follows:
-The control-unit (40) opens both the liquid-primary-shut-off-valve (92b) on the vessel (10) and the liquid-secondary-shut-off-valve (92a) on the second-branch-pipe (90b).
-The suction-unit (70) is activated, generating a vacuum through the suction-device (70a).
-Liquid spoil (02b) is drawn through the suction-hose (20), entering via the suction-portion (20b) and the vessel-portion (20a).
-The spoil follows a path through the vessel (10), the liquid-primary-shut-off-valve (92b), the liquid-secondary-shut-off-valve (92a), the second-branch-pipe (90b), suction-pipe (90c), and the suction-unit (70).
-Air and residual gases are exhausted through the exhaust-unit (80).
-The liquid suction path includes additional valves—the vacuum-relief-valve (92c), the pressure-relief-valve (92d), and the butterfly-valve (92e)—positioned at the inlets of the liquid-secondary-shut-off-valve (92a) to regulate pressure and prevent over-pressurization, ensuring safe liquid handling.

[033] The method supports versatility through its use of multiple sensor types, allowing for robust spoil detection under varying conditions. and enhances dielectric-based detection for improved accuracy. The system’s (100) design, with separate suction paths for solid and liquid spoil, prevents cross-contamination and component damage, addressing the disclosure’s concern about operator misuse. The vessel’s conduits (10a, 10b, 10c) and valves (10d, 10e) facilitate efficient material management, including drainage of liquids and removal of filtered solids.

[034] The method provides a systematic approach to spoil handling, integrating automated categorization with user-guided actuation to achieve reliable, damage-free suction of diverse spoil types within a single vehicle system.

[035] The advantages of the vehicle-based spoil categorizing and suction handling system (100) and method for spoil categorization and suction handling are
-Retains the core benefit of automatic spoil categorization, emphasizing reduced errors and equipment protection, as highlighted in the disclosure’s concern about user/operator (01) misuse.
-Sensor providing guidance: sensing and indicator steps, underscoring improved accuracy and user (01)/operator support, consistent with the disclosure’s focus on sensor data and dashboard indicators.
-Distinct Suction Paths: Corresponds to the solid-spoil suction-unit (91) and liquid-spoil suction-unit (92), preventing damage to components like filtration systems.
-Manual Actuators: the user/operator’s manually operates the actuators 60a, 60b, balancing automation of categorizing spoil (02) with manual control of initiating suction based on categorized spoil (02).
-Cost saving by using a single vehicle for categorizing and suction of liquid-spoil (02b) and solid-spoil (01), highlighting cost savings.

[036] The foregoing description conveys the best understanding of the objectives and advantages of the present invention. Different embodiments, steps or alternatives may be made of the inventive concept of this invention. It is to be understood that all matter disclosed herein is to be interpreted merely as illustrative, and not in a limiting sense. , Claims:We Claim:

1) A vehicle-based spoil categorizing and suction handling system (100) comprising:
Characterized by:
• a vessel (10) disposed on a chassis (05a) of a vehicle (05);
• a suction-hose (20) defined with a vessel-portion (20a) and a suction-portion (20b), said vessel-portion (20a) in functional-connection with said vessel (10), and said suction-portion (20b) portable in vicinity of spoil (02) disposed on the ground (03);
• a sensor-unit (30) disposed on said suction-portion (20b) and defined to sense parameters of spoil (02) disposed on the ground (03);
• a control-unit (40) defined to receive sensed-parameters from said sensor-unit (30) and defined to categorize spoil (02) in solid-spoil (02a) and liquid-spoil (02b);
• a solid-spoil-indicator (50a) and a liquid-spoil-indicator (50b) disposed in a cabin (05b) of said vehicle (05), said control-unit (40) operate said solid-spoil-indicator (50a) in event when spoil (02) is categorized as solid-spoil (02a), said control-unit (40) operate said liquid-spoil-indicator (50b) in event when spoil (02) is categorized as liquid-spoil (02b);
• a solid-spoil-actuator (60a) manually operated by a user (01) upon indication on said solid-spoil-indicator (50a) and a liquid-spoil-actuator (60b) manually operated by said user (01) upon indication on said liquid-spoil-indicator (50b);
• a suction-unit (70) disposed in vicinity of said vessel (10), said suction-unit (70) operated by said control-unit (40);
• an exhaust-unit (80) connected to said suction-unit (70);
• a pipe-assembly (90) defined with a first-branch-pipe (90a), a second-branch-pipe (90b) and a suction-pipe (90c), said suction-pipe (90c) connected to said first-branch-pipe (90a) and said second-branch-pipe (90b) to establish connection with said suction-unit (90c);
• a solid-spoil suction-unit (91) defined with:
o a solid-check-valve (91a) defined on said first-branch-pipe (90a);
o a dust-filtration-tank (91b) defined with a filter-unit (91bi), said dust-filtration-tank (91b) in-connection with said first-branch-pipe (90a); and
o a solid-shut-off-valve (91c) functionally-connected with said vessel (10),
wherein said control-unit (60) signal said solid-spoil-indicator (50a) to indicate said user (01) to manually-operate said solid-spoil-actuator (60a) in event when sensed-parameters of said sensor-unit (30) are less than prefed parameters defined in said control-unit (40), said control-unit (40) signal the operation of said solid-shut-off-valve (91c) in event when said solid-spoil-actuator (60a) is actuated, wherein operation of said solid-shut-off-valve (91c) and said suction-unit (70) initiates suction of solid-spoil (02a) in said suction-hose (20) and follow path to said vessel (10), said solid-shut-off-valve (91c), said dust-filtration-tank (91b), said solid-check-valve (91a), said first-branch-pipe (90a), said suction-unit (70) and exhaust through said exhaust-unit (80); and
• a liquid-spoil suction-unit (92) defined with:
o a liquid-secondary-shut-off-valve (92a) defined on said second-branch-pipe (90b); and
o a liquid-primary-shut-off-valve (92b) disposed on said vessel (10),
wherein said control-unit (40) signal said liquid-spoil-indicator (50b) to indicate said user (01) to manually-operate said liquid-spoil-actuator (50b) in event when sensed-parameters of said sensor-unit (30) are more than prefed parameters defined in said control-unit (40), said control-unit (40) signal the operation of said liquid-primary-shut-off-valve (92b) and said liquid-secondary-shut-off-valve (92a), wherein operation of said liquid-primary-shut-off-valve (92b), said liquid-secondary-shut-off-valve (92a) and said suction-unit (70) initiates suction of liquid-spoil (02b) in said suction-hose (20) and follow path to said vessel (10), said liquid-primary-shut-off-valve (92b), said liquid-secondary-shut-off-valve (92a), said second-branch-pipe (90b), said suction-unit (70) and exhaust through said exhaust-unit (80).
2) The vehicle-based spoil categorizing and suction handling system (100) as claimed in claim 1, wherein said vessel (10) is defined with a suction-conduit (10a) and a drain-conduit (10b), said vessel (10) is defined with a dust-removal conduit (10c) connected to said dust-filtration-tank (91b) through a tank-gate-valve (10d) and said vessel (10) through a vessel-gate-valve (10e).
3) The vehicle-based spoil categorizing and suction handling system (100) as claimed in claim 1, wherein said sensor-unit (30) is defined with an ultrasonic-sensor (30a), a capacitive-sensor (30b), a photoelectric-sensor (30c), combinations thereof.
4) The vehicle-based spoil categorizing and suction handling system (100) as claimed in claim 1, wherein said suction-unit (70) is defined with a suction-device (70a), a check-valve (70b) connected to said suction-device (70a) and a filter (70c) connected to said check-valve (70b).
5) The vehicle-based spoil categorizing and suction handling system (100) as claimed in claim 1, includes a vacuum-relief-valve (92c) disposed on said second-branch-pipe (90b) at the inlet (92ai) of said liquid-secondary-shut-off-valve (92a), a pressure-relief-valve (92d) disposed at the inlet (92ci) of said vacuum-relief-valve (92c) and a butterfly-valve (92e) disposed at the inlet (92di) of said pressure-relief-valve (92d).
6) A method, for spoil categorization and suction handling, comprising:
Characterized by:
• providing a vehicle-based spoil categorizing and suction handling system (100) defined with:
o a vessel (10) disposed on a chassis (05a) of a vehicle (05);
o a suction-hose (20) defined with a vessel-portion (20a) and a suction-portion (20b), said vessel-portion (20a) in functional-connection with said vessel (10);
o a sensor-unit (30) disposed on said suction-portion (20b);
o a control-unit (40) in communication with said sensor-unit (30);
o a solid-spoil-indicator (50a) and a liquid-spoil-indicator (50b) disposed in a cabin (05b) of said vehicle (05);
o a solid-spoil-actuator (60a) and a liquid-spoil-actuator (60b);
o a suction-unit (70) disposed in vicinity of said vessel (10);
o an exhaust-unit (80) connected to said suction-unit (70);
o a pipe-assembly (90) defined with a first-branch-pipe (90a), a second-branch-pipe (90b) and a suction-pipe (90c), said suction-pipe (90c) connected to said first-branch-pipe (90a) and said second-branch-pipe (90b) to establish connection with said suction-unit (90c);
o a solid-spoil suction-unit (91) defined with:
 a solid-check-valve (91a) defined on said first-branch-pipe (90a);
 a dust-filtration-tank (91b) defined with a filter-unit (91bi), said dust-filtration-tank (91b) in-connection with said first-branch-pipe (90a); and
 a solid-shut-off-valve (91c) functionally-connected with said vessel (10);
o a liquid-spoil suction-unit (92) defined with:
 a liquid-secondary-shut-off-valve (92a) defined on said second-branch-pipe (90b); and
 a liquid-primary-shut-off-valve (92b) disposed on said vessel (10);
• porting said suction-portion (20b) of said suction-hose (20) in vicinity of said spoil (02);
• sensing, by said sensor-unit (30), spoil (02) disposed on the ground (03) to obtain sensed-parameters;
• receiving, by said control-unit (40), sensed-parameters from said sensor-unit (30);
• categorizing spoil (02), by said control-unit (40), in solid-spoil (02a) and liquid-spoil (02b), wherein said solid-spoil (02a) is categorized in event when sensed-parameters of said sensor-unit (30) are less than prefed parameters defined in said control-unit (40), wherein said liquid-spoil (02b) is categorized in event when sensed-parameters of said sensor-unit (30) are more than prefed parameters defined in said control-unit (40);
• actuating, by said control-unit (40), said solid-spoil-indicator (50a) in event when spoil (02) is categorized as solid-spoil (02a)
• actuating, by said control-unit (40), said liquid-spoil-indicator (50b) in event when spoil (02) is categorized as liquid-spoil (02b);
• operating, manually by said user (01), said solid-spoil-actuator (60a) in event when solid-spoil-indicator (50a) indicates presence of solid-spoil (02a); and
• operating, manually by said user (01), said liquid-spoil-actuator (60b) in event when liquid-spoil-indicator (50b) indicates presence of liquid-spoil (02b);
-wherein, upon operation of said solid-spoil-actuator (60a), said control-unit (40) signal the operation of solid-spoil suction-unit (91), wherein operation of said solid-spoil suction-unit (91) operates said solid-shut-off-valve (91c) and said suction-unit (70) initiates suction of solid-spoil (02a) in said suction-hose (20) and follow path to said vessel (10), said solid-shut-off-valve (91c), said dust-filtration-tank (91b), said solid-check-valve (91a), said first-branch-pipe (90a), said suction-unit (70) and exhaust through said exhaust-unit (80),
-wherein, upon operation of said liquid-spoil-actuator (60b), said control-unit (40) signal the operation of liquid-spoil suction-unit (92), wherein operation of said liquid-spoil suction-unit (92) operates said liquid-primary-shut-off-valve (92b) and said liquid-secondary-shut-off-valve (92a), wherein operation of said liquid-primary-shut-off-valve (92b), said liquid-secondary-shut-off-valve (92a) and said suction-unit (70) initiates suction of liquid-spoil (02b) in said suction-hose (20) and follow path to said vessel (10), said liquid-primary-shut-off-valve (92b), said liquid-secondary-shut-off-valve (92a), said second-branch-pipe (90b), said suction-unit (70) and exhaust through said exhaust-unit (80).
7) The method for spoil categorization and suction handling as claimed in claim 6, includes removing of solid-spoil (02a) through a dust-removal conduit (10c) connected to said dust-filtration-tank (91b) through a tank-gate-valve (10d) and said vessel (10) through a vessel-gate-valve (10e), wherein said vessel (10) is defined with a suction-conduit (10a) and a drain-conduit (10b).
8) The method for spoil categorization and suction handling as claimed in claim 6, sensing by an ultrasonic-sensor (30a), a capacitive-sensor (30b), an photoelectric-sensor (30c), combinations thereof of said sensor-unit (30).
9) The method for spoil categorization and suction handling as claimed in claim 6, defining said suction-unit (70) with a suction-device (70a), a check-valve (70b) connected to said suction-device (70a) and a filter (70c) connected to said check-valve (70b).
10) The method for spoil categorization and suction handling as claimed in claim 6, includes a vacuum-relief-valve (92c) disposed on said second-branch-pipe (90b) at the inlet (92ai) of said liquid-secondary-shut-off-valve (92a), a pressure-relief-valve (92d) disposed at the inlet (92ci) of said vacuum-relief-valve (92c) and a butterfly-valve (92d) disposed at the inlet (92di) of said pressure-relief-valve (92e).

Documents

Application Documents

# Name Date
1 202521043981-STATEMENT OF UNDERTAKING (FORM 3) [06-05-2025(online)].pdf 2025-05-06
2 202521043981-POWER OF AUTHORITY [06-05-2025(online)].pdf 2025-05-06
3 202521043981-FORM-26 [06-05-2025(online)].pdf 2025-05-06
4 202521043981-FORM FOR SMALL ENTITY(FORM-28) [06-05-2025(online)].pdf 2025-05-06
5 202521043981-FORM FOR SMALL ENTITY [06-05-2025(online)].pdf 2025-05-06
6 202521043981-FORM 18 [06-05-2025(online)].pdf 2025-05-06
7 202521043981-FORM 1 [06-05-2025(online)].pdf 2025-05-06
8 202521043981-FIGURE OF ABSTRACT [06-05-2025(online)].pdf 2025-05-06
9 202521043981-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [06-05-2025(online)].pdf 2025-05-06
10 202521043981-EVIDENCE FOR REGISTRATION UNDER SSI [06-05-2025(online)].pdf 2025-05-06
11 202521043981-DRAWINGS [06-05-2025(online)].pdf 2025-05-06
12 202521043981-DECLARATION OF INVENTORSHIP (FORM 5) [06-05-2025(online)].pdf 2025-05-06
13 202521043981-COMPLETE SPECIFICATION [06-05-2025(online)].pdf 2025-05-06
14 202521043981-Proof of Right [09-05-2025(online)].pdf 2025-05-09
15 202521043981-FORM-9 [14-05-2025(online)].pdf 2025-05-14
16 Abstract.jpg 2025-05-29