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Home Wiring Installation Device

Abstract: A home wiring installation device, comprises of a horizontal rectangular housing 101 forming a base connected to a horizontal frame 103 by a motorized scissor lift arrangement 102, a power supply checking unit to verify disconnection of live electricity, an inspection module including a cuboidal box 107 mounted on a vertical link 108 with a motorized ball-and-bearing joint 109 for inspection, an AI camera 110 with RGB and depth sensors for 2D and 3D imaging, a hyperspectral imaging sensor for analysing wall materials, a mechanical impedance sensor for surface feedback, a wire installation module with articulated arms 111 for installing wire, a wire routing unit for autonomous path selection, a wire handling for implanting and handling wire, a drilling and cutting module for drill a surface and cutting, a wire cutting and stripping module to securely align wires, and a database storing wiring plans, sensor readings and operational protocols.

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Patent Information

Application #
Filing Date
24 September 2025
Publication Number
41/2025
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

Marwadi University
Rajkot - Morbi Road, Rajkot 360003 Gujarat, India.

Inventors

1. Prof. Kalpesh Chandubhai Rathod
Department of Mechanical Engineering, Marwadi University, Rajkot - Morbi Road, Rajkot 360003 Gujarat, India.
2. Prof. Vishal Dhirajlal Gajera
Department of Mechanical Engineering, Marwadi University, Rajkot - Morbi Road, Rajkot 360003 Gujarat, India.
3. Bhaskar Manish Sadarani
Department of Mechanical Engineering, Marwadi University, Rajkot - Morbi Road, Rajkot 360003 Gujarat, India.
4. Param Dhrupesh Chaniyara
Department of Mechanical Engineering, Marwadi University, Rajkot - Morbi Road, Rajkot 360003 Gujarat, India.

Specification

Description:FIELD OF THE INVENTION

[0001] The present invention relates to a home wiring installation device that is capable of performing inspection, routing, installation, and verification of electrical wiring with improved efficiency, safety, and precision.

BACKGROUND OF THE INVENTION

[0002] The demand for efficient and precise home wiring installation has increased with the growing adoption of advanced electrical device, smart devices, and safety regulations. Manual methods of installation often require skilled labour, significant time, and repeated inspections to ensure compliance with standards. Mistakes in wire placement, routing, or handling leads to electrical faults, fire hazards, or costly repairs. Current tools and techniques used in wiring installation are largely manual and lack integration of automated sensing, routing, and verification devices. As residential buildings become more complex with concealed conduits and higher electrical load requirements, there is a pressing need for an intelligent device that improve accuracy, reduce dependency on skilled labour, and enhance safety in wiring installation processes.

[0003] Traditionally, wiring installation has been carried out by electricians using hand tools, wire spools, drills, and measuring devices, relying heavily on human judgment and experience. This approach often results in inconsistencies in installation quality, inefficient material usage, and increased exposure to hazards such as live wires, dust, and debris. Manual inspection of wiring routes and safety conditions time-consuming and prone to oversight, especially in confined or inaccessible areas. Furthermore, conventional methods lack the ability to dynamically adapt when obstacles or structural complexities are encountered, leading to delays or errors.

[0004] US11214978B2 discloses a fence installation system for automating the fence installation process includes a trailer apparatus. A post dispenser apparatus is configured to secure a plurality of fence posts. A post holder apparatus comprises a first robotic arm and a claw configured to secure a fence post. A post hole drill apparatus is coupled to the trailer apparatus and comprises a second robotic arm, a drill head, and an auger bit. A post driver apparatus comprises a third robotic arm and a driver head configured to drive the fence post into the ground. A fence wiring apparatus comprises a spool axle and a plurality of wire spools coupled to the spool axle. A control apparatus is in operational communication with each of the post holder apparatus, the post hole drill apparatus, the post driver apparatus, and the fence wiring apparatus.

[0005] US11440187B1 discloses a robotic system includes a plurality of robotic systems, each mounted by a plurality of sensors and SW processors all enabling arm manipulation to automate a construction process and/or navigating and/or manoeuvring in a construction site. The system can interact with a centralized backend algorithm, which has access to the construction site's digital building plan from which a route on which the robots must be dropped off is deduced. The route may be displayed to a labourer, walking through the site according to the route, who can deploy the robots to perform their automated construction task.

[0006] Conventionally, many devices used for wiring installation are primarily manual and lack automation, often requiring skilled labour, extensive time, and repetitive effort. Such devices are limited in precision, unable to dynamically adapt to obstacles, and frequently result in inconsistencies, material wastage, and safety risks during electrical installation processes.

[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that requires to automate inspection, routing, installation, and verification of home wiring, ensuring improved safety, enhanced efficiency, reduced dependency on skilled labour, and consistent compliance with established electrical standards.

OBJECTS OF THE INVENTION

[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.

[0009] An object of the present invention is to develop a device that enables automated home wiring installation with improved accuracy and operational efficiency.

[0010] Another object of the present invention is to develop a device that minimizes manual effort, reduces material wastage, and ensures consistent installation quality.

[0011] Yet another object of the present invention is to develop a device that enhances safety, reliability, and compliance with electrical standards during wiring installation processes.

[0012] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.

SUMMARY OF THE INVENTION

[0013] The present invention relates to a home wiring installation device that is capable of performing automated inspection, planning, routing, and installation of electrical wiring, ensuring enhanced efficiency, safety, and precision while reducing manual intervention and improving overall reliability in wiring processes.

[0014] According to an embodiment of the present invention, a home wiring installation device, comprises of a horizontal rectangular housing forms the base of the of the device connected by a motorized scissor lift arrangement to a horizontal frame, the housing segmented into multiple compartments to store components and tools required for wire installation, a power supply checking unit is installed to the device to check whether power is completely turned off by checking the circuit breaker or disconnecting the power source, an inspection module, the module includes a cuboidal box housing a plurality of sensors mounted on the horizontal frame via a vertical link employing a motorized ball-and-bearing joint, enabling multi-directional movement and positioning of the cuboidal box, a LiDAR sensor to scan the surrounding area to generate 3D maps of walls, conduits, for determining the exact pathways for routing wiring, an infrared thermal sensor to detect heat signatures emitted by electrical outlets, switches to identify installed electrical components, an ultrasonic sensor to gauge distances and detect obstacles that could interfere with wiring, a plurality of environmental sensors, including smoke detectors, gas sensors, and humidity sensors to determine optimal locations for installation fire alarms and sprinklers, ensuring compliance with safety codes, an AI camera is integrated on the vertical link, equipped with a high-resolution RGB sensor and a depth sensor to capture detailed 2D images and 3D spatial data of the premises, a hyperspectral imaging sensor is integrated in the device to continuously scans the wall surface to identify material composition by analysing the unique spectral signatures reflected from different materials, a mechanical impedance sensor is embedded within the vertical link to measure the resistance and vibration feedback when the vertical link physically contacts or applies force to the surface of the walls.

[0015] According to another embodiment of the present invention, the device further comprises of a wire installation module is incorporated in the device, the module includes multiple articulated arms mounted on the horizontal frame, a wire routing unit is embedded in processing module to enable the multiple articulated arms with autonomous decision-making capabilities to dynamically select alternative wiring routes upon encountering obstacles or hazards during installation, a wire handling module, the module includes a U-shaped member mounted on the horizontal frame, the U-shaped member is connected to the horizontal frame through a motorized universal joint that enables multi-directional rotational capability for the U-shaped member, a motorized roller is installed at the centre of the U-shaped member, on which the wire is wound, the roller is capable of rotating clockwise and anticlockwise, allowing it to roll and unroll the wire as needed, during wire installation, the attached camera monitors the installation area to assess the specific requirements, including the precise location and the amount of wire needed and based on the real-time analysis, the roller unrolls only the required length of wire, ensuring efficient use of materials, a drilling and cutting module is incorporated in the device, the module includes two articulated mechanical links mounted on the horizontal frame, one of the links is integrated with a motorized rotary drill and the other link is integrated with a rotary blade, a wire cutting and stripping module is incorporated in the device, the module includes a gripper mounted on a telescopic rod with carved grooves within the gripper to securely align wires, a database communicatively coupled to the device to store wiring plans, environmental data, sensor readings, and operational protocols.

[0016] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0017] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of a home wiring installation device.

DETAILED DESCRIPTION OF THE INVENTION

[0018] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.

[0019] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.

[0020] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.

[0021] The present invention relates to a home wiring installation device that is capable of autonomously executing wiring tasks, including inspection, route determination, installation, and verification, thereby enhancing efficiency, safety, and consistency while reducing dependency on skilled labour and ensuring compliance with required electrical standards and quality benchmarks.

[0022] Referring to Figure 1, an isometric view of a home wiring installation device is illustrated, comprising a horizontal rectangular housing 101 connected by a motorized scissor lift arrangement 102 to a horizontal frame 103, a plurality of multiple compartments 104 segmented in the housing 101, a telescopic arm 105 mounted on the frame 103, an integrated speaker 106 installed on the frame 103, a cuboidal box 107 mounted on the frame 103 via a vertical link 108 employing a motorized ball-and-bearing joint 109, an AI camera 110 integrated on the vertical link 108, a multiple articulated arms 111 mounted on the frame 103 installed with a soft gripper 112 at the end, an U-shaped member 113 mounted on the frame 103 through a motorized universal joint 114, a motorized roller 115 installed at the center of the U-shaped member 113, a pair of articulated mechanical links 116 mounted on the frame 103 in which one integrated with a motorized rotary drill 117 and the other integrated with a rotary blade 118, a gripper 119 mounted on a telescopic rod 120.

[0023] The device disclosed herein comprises of a horizontal rectangular housing 101 forms the base of the device connected by a motorized scissor lift arrangement 102 to a horizontal frame 103. The horizontal rectangular housing 101 is fabricated from high-strength alloy panels with reinforced corners to withstand mechanical load and provide durability. Its base surface is layered with vibration-dampening material to stabilize the device during operation. While, the horizontal frame 103, positioned above the housing 101, constructed from lightweight yet rigid aluminium alloy bars arranged in a lattice structure for balanced strength and reduced weight. Both housing 101 and frame 103 are coated with corrosion-resistant finish, ensuring longevity and reliable structural support for integrated modules.

[0024] The housing 101 segmented into multiple compartments 104 to store components and tools required for wire installation. The multiple compartment 104 are internally divided using rigid partition walls that create organized storage spaces for tools and components. Each compartment 104 is reinforced for durability, with smooth surfaces for easy access.

[0025] For initiating functionality of the device, a user manually presses a push-button installed on the housing 101. The push button serves as the primary means for turning the device on and off. The push button is typically made from polycarbonate. When push button is pressed to switch on the device it allows current to flow. This sends a signal to the device's processing module, instructing it to activate the device. The processing module then powers up the device, enabling them to function.

[0026] After activation of the device, the processing module actuates a motorized scissor lift arrangement 102 integrated between the housing 101 and the frame 103. The motorized scissor lift arrangement 102 employs a pair of linked, folding supports that expand and contract in a synchronized manner to provide controlled vertical movement of the frame 103. The scissor lift arrangement 102 driven by a DC motor coupled with a lead screw, which converts rotary motion into linear displacement, pushing or pulling the supports, enabling precise positioning at varying heights. As the lead screw advances or retracts, the folding supports open or close uniformly. The processing module continuously monitors motor activity and sensor feedback, ensuring smooth, precise, and stable positioning at varying heights.

[0027] A position sensor integrated into the device to monitor the lift’s vertical extension. The position sensor internally integrated into the scissor lift arrangement 102 functions by detecting the vertical displacement of the horizontal frame 103. The position sensor typically employs a linear potentiometer that translates mechanical movement of the lead screw into electrical signals proportional to displacement. These signals represent the frame’s exact height and movement direction. The processing module receives and interprets the sensor data in real time, enabling accurate control, error correction, and consistent vertical positioning during wiring installation operations.

[0028] A power supply checking unit installed to the device to check whether power completely turned off by checking the circuit breaker or disconnection the power source. The power supply checking unit includes a voltage detection sensor mounted on a telescopic arm 105 mounted on the frame 103. The voltage detection sensor works by using conductive probes that sense the presence of electrical potential in a circuit. When the probes come near or contact a live conductor, the electric field induces a measurable signal within the sensor’s circuitry. This signal is converted into voltage readings and transmitted as electrical data. The processing module interprets the readings in real time, verifying whether the power supply is safely turned off and alerting the device to prevent hazardous wiring operations.

[0029] The telescopic arm 105 operated by a pneumatic unit consists of nested cylindrical sections that slide within each other, extending or retracting under air pressure. Compressed air is directed through valves into the cylinders, forcing the inner sections to move smoothly outward or inward. Seals maintain airtight operation, and flow regulators control the extension speed. The processing module manages pneumatic pressure and valve timing, ensuring precise, controlled arm 105 movement and stable positioning during inspection and the voltage detection sensor handling tasks.

[0030] An inspection module includes a cuboidal box 107 housing 101 a plurality of sensor mounted on the horizontal frame 103 via a vertical link 108. The cuboidal box 107 is constructed from lightweight, durable panels with internal mounts to securely hold sensors in fixed alignment. Its rigid structure minimizes vibration, while the processing module regulates sensors activation, ensuring accurate data collection and stable multi-directional positioning during inspection. Mounted on the vertical link 108, a rigid structural member designed to support and position the cuboidal box 107 and integrated sensors. The vertical link 108 is fabricated from lightweight alloy to balance strength and manoeuvrability. Internal channels accommodate wiring and signal lines, protecting them during motion. A motorized ball-and-bearing joint 109 at its end enables smooth multi-directional rotation and tilting of the cuboidal box 107. The processing module controls the joint’s motors, synchronizing movement with sensor operation. This coordination ensures accurate orientation, stable positioning, and reliable data capture during inspection and installation tasks.

[0031] The plurality of sensors embedded on the cuboidal box 107, includes a LiDAR sensor to scan the surrounding area to generate 3D (three dimensional) maps of walls, conduits, for determining the exact pathways for routing wiring, an infrared thermal sensor to detect heat signatures emitted by electrical outlets, switches to identify installed electrical components, an ultrasonic sensor to gauge distances and detect obstacles that could interfere with wiring, a plurality of environmental sensors, including smoke detectors, gas sensors, and humidity sensors to determine optimal locations for installation fire alarms and sprinklers, ensuring compliance with safety codes.

[0032] The LiDAR sensor, when activated by the processing module, works internally by emitting rapid pulses of laser light toward surrounding surfaces and measuring the time it takes for the reflected light to return. These time-of-flight measurements are converted into precise distance values, enabling the creation of detailed 3D maps of walls, conduits, and openings. The sensor rotates to cover a wide field of view, while optical components ensure accuracy. The processing module compiles the reflected data into spatial models, supporting accurate route planning and obstacle detection during wiring installation.

[0033] The infrared thermal sensor detects heat signatures emitted by objects by measuring infrared radiation levels. The infrared thermal sensor contains a microbolometer that converts incident infrared energy into electrical signals, which are proportional to temperature differences across a surface. These signals are processed to generate thermal images or temperature maps of outlets, switches, and wiring points. The processing module interprets the data in real time, identifying live electrical components, hotspots, or faulty connections, ensuring safe and efficient installation.

[0034] The ultrasonic sensor operates by emitting high-frequency sound waves through a transducer and measuring the time it takes for the reflected echoes to return after striking an object. The interval between emission and reception provides accurate distance calculations. Internal circuitry amplifies and filters the signals to reduce noise and improve precision. The processing module continuously analyses these distance readings to detect nearby obstacles or surface irregularities, and collision-free operation during complex wiring tasks.

[0035] Furthermore, a plurality of environmental sensor also embedded in the cuboidal box 107, including a smoke detector sensor, gas sensors, and humidity sensors to determine optimal locations for installation fire alarms and sprinklers, ensuring compliance with safety codes. The smoke detector sensor, when activated by the processing module, operates internally using a photoelectric chamber, where a light source and a photodiode are placed at an angle. Under normal conditions, light passes without striking the photodiode. When smoke particles enter, they scatter the light onto the photodiode, generating a measurable signal. This change indicates the presence of smoke. The processing module evaluates the signal strength, distinguishes genuine smoke from dust or interference, and promptly triggers alerts or adjusts installation protocols to ensure compliance with fire safety standards.

[0036] The gas sensor works by employing a sensitive semiconductor material, such as tin dioxide, whose electrical resistance changes when exposed to specific gases. Target gases interact with the surface, altering charge carrier concentrations and thereby resistance levels. These resistance variations are converted into electrical signals proportional to gas concentration. The processing module analyses the readings in real time, identifying hazardous gases like carbon monoxide or methane, and adjusts operational safety measures during wiring installation tasks to prevent risks.

[0037] While, the humidity sensor uses a hygroscopic dielectric material positioned between two conductive plates, forming a capacitor whose capacitance changes with absorbed moisture. As humidity increases, the dielectric constant of the material changes, altering capacitance values. This variation is measured and translated into humidity readings by internal circuits. The processing module processes these values to monitor environmental conditions, ensuring optimal placement of electrical components like sprinklers and alarms, and adjusting installation protocols to maintain safety, reliability, and adherence to environmental standards.

[0038] An AI camera 110 integrated on the vertical link 108, equipped with a high-resolution RGB sensor and a depth sensor to capture detailed 2D imaged and 3D spatial data of the premises. The camera 110 powered by on-board embedded AI-driven computer vision protocols, recognizes electrical components and also detects obstacles and structural features, and verifies installation alignment against the wiring map, enhanced with integrated infrared and low-light sensors. The AI camera 110 also operates in dark/confined ducts, delivers real-time visual feedback via a user interface, highlighting proper installation zones, flagging deviations, and providing corrective suggestions.

[0039] The AI camera 110 works by combining advanced optics with onboard processors that capture images and apply computer vision protocols in real time. The camera 110 continuously scans the environment, detecting objects, patterns, and structural features relevant to wiring installation. Integrated low-light and infrared capabilities enable functionality in dark or confined spaces. The processing module further interprets the camera’s data, comparing captured visuals against stored wiring plans, highlighting deviations, and providing corrective feedback, ensuring accurate alignment and safe installation throughout the operational workflow.

[0040] The high-resolution RGB sensor within the AI camera 110 functions by using a colour filter array placed over a photodiode matrix. Incoming light is separated into red, green, and blue components, each striking specific photodiodes that convert light intensity into electrical signals. These signals are combined to reconstruct high-resolution colour images. The processing module processes this RGB data to identify wires, outlets, and structural surfaces with precise colour differentiation, assisting in recognition, mapping, and accurate execution of wiring installation tasks.

[0041] The depth sensor in the AI camera 110 operates using structured light or time-of-flight technology. The depth sensor projects infrared patterns or pulses toward a surface and measures distortions or return times to calculate distance. These measurements create a 3D depth map of the environment. The sensor’s internal circuits process the reflections into point-cloud data, representing spatial geometry. The processing module integrates this depth information with RGB visuals, enabling accurate spatial analysis, obstacle detection, and optimal wire routing, even in complex or confined areas.

[0042] A hyperspectral imaging sensor integrated in the device to continuously scan the wall surface to identify material composition by analyzing the unique spectral signatures reflected from different materials. The hyperspectral imaging sensor works by capturing reflected light across a wide range of wavelengths beyond the visible spectrum, typically using a diffraction grating or prism to separate incoming light into narrow spectral bands. Each band is detected by an array of photodetectors, producing a spectral signature for every pixel in the scanned scene. This data reveals material composition and surface characteristics. The processing module analyses these data in real time, distinguishing wall materials, identifying hidden conduits, and optimizing safe, precise wiring installation paths.

[0043] Further, a mechanical impedance sensor embedded within the vertical link 108 to measure the resistance and vibration feedback when the vertical link 108 physically contacts with the walls. The mechanical impedance sensor works by applying a small, controlled force to a surface and measuring the resulting vibration and resistance response. The impedance sensor uses an actuator to generate mechanical excitation and a transducer to capture displacement, velocity, and force feedback. These signals reveal properties such as stiffness, density, and internal structure of the contacted surface. The processing module interprets the impedance data in real time, identifying obstacles, hidden voids, or material inconsistencies, and adjusts wiring installation strategies to ensure safety and structural compatibility.

[0044] After measuring the resistance and vibration feedback from the walls, the processing module actuates a wire installation module incorporated in the device. The module includes multiple articulated arms 111 mounted on the frame 103. Each articulated arms 111 made of multiple joints driven by servo motors, enabling 360-degree motion to reach complex angles and confined areas during installation. A soft gripper 112 provided at the end of the arms 111 to hold and install the wires.

[0045] The multiple articulated arms 111 consist of interconnected segments joined by rotary joints, each driven by servo motors that enable controlled, multi-axis movement. Encoders and torque sensors within the joints provide precise position and force feedback. Internal wiring routes power and signals through the arm’s structure, ensuring seamless operation without tangling. The processing module coordinates joint angles, motion trajectories, and applied forces, allowing the arms 111 to reach confined spaces, manipulate components, and perform wiring tasks with high accuracy and stability.

[0046] The soft gripper 112 works using flexible, compliant materials such as silicone or elastomers shaped into finger-like extensions. Embedded pneumatic channels allow the fingers to deform and conform around wires or components without causing damage. Force and tactile sensors inside the gripper 112 measure contact pressure, ensuring secure yet gentle handling. The processing module continuously adjusts grip strength and positioning, enabling precise wire alignment, tightening, and installation, even in delicate or irregularly shaped electrical components.

[0047] While the articulated arms 111 are further integrated with a combination of force sensor, torque sensor, and tactile (pressure) sensor to assist in the physical installation, tightening, and positioning of wires, switchboards, fire sprinklers, and other electrical components based on the wiring map generated by the inspection module. The force sensor in the articulated arms 111 typically uses strain gauge technology, where thin conductive elements are bonded to a deformable substrate. When external force is applied, the substrate deforms slightly, causing the strain gauges to change resistance. This resistance change is converted into an electrical signal proportional to the applied force. The processing module interprets these signals in real time, ensuring accurate monitoring of gripping and pressing actions, preventing excessive load, and maintaining safe, controlled handling of wires and components.

[0048] The torque sensor operates by measuring the twisting force applied at a joint or shaft within the articulated arm 111. The torque often employs piezoelectric elements mounted on a torsion bar or rotating shaft that deforms under torque. The deformation alters electrical properties, generating signals proportional to applied torque. These signals are then transmitted to the processing module, which analyses them to regulate motor output, maintain precise joint control, and prevent damage during installation or tightening tasks.

[0049] The tactile sensor functions by detecting localized pressure and surface texture through arrays of pressure-sensitive elements, such as capacitive, piezoresistive, or conductive rubber materials. When the gripper 112 makes contact, variations in pressure create measurable changes in electrical signals across the sensor array. These signals provide detailed information about contact distribution, softness, or roughness. The processing module processes this tactile data to refine gripping force, improve alignment, and adapt movements, enabling safe handling of fragile wires and accurate placement of electrical components.

[0050] A wire routing unit embedded in the processing module to enable the multiple articulated arms 111 with autonomous decision-making capabilities to dynamically select alternative wiring routes upon encountering obstacles or hazards during installation. The wire routing unit works by running AI-driven protocols that analyse sensor data, including spatial maps, obstacle detection, and wiring plans stored in a database. The routing unit continuously evaluates potential pathways for wire placement, comparing them against safety codes and installation requirements. When obstacles or hazards are detected, the routing unit dynamically recalculates alternative routes. The processing module then issues precise control signals to the articulated arms 111, ensuring efficient, safe, and adaptive wire routing during installation.

[0051] Furthermore, a wire handling module including a U-shaped member 113 mounted on the horizontal frame 103 through a motorized universal joint 114 that enables multi-directional rotational capability for the U-shaped unit. The motorized universal joint 114 works internally in the similar manner as the motorized ball-and-bearing joint 109 operates. A motorized roller 115 installed at the centre of the U-shaped member 113, on which wire is wound. The roller 115 is capable of rotating clockwise and anticlockwise, allowing it to roll and unroll the wire as needed, during wire installation. The camera 110 monitors the installation area to assess the specific requirements, including the precise location and the amount of wire needed and based on the real-time analysis, the roller 115 unrolls only the required length of wire, ensuring efficient use of materials.

[0052] The motorized roller 115 works by using a compact electric motor connected to a cylindrical drum through a geared transmission. When actuated by the processing module, the motor rotates the drum clockwise or anticlockwise, enabling controlled rolling or unrolling of the wire wound on the roller 115. Sensors integrated with the roller 115 monitor rotational speed and direction, ensuring precise wire dispensing. The processing module regulates motor torque and speed in real time, releasing only the required length of wire, minimizing wastage, and maintaining smooth installation flow of the wire.

[0053] A drilling and cutting module incorporated in the device, includes two articulated mechanical links 116 mounted on the horizontal frame 103, one of the links 116 integrated with a motorized drill 117 and the other link 116 integrated with a rotary blade 118. The articulated mechanical links 116 works internally in a similar manner as the articulated arms 111 operates.

[0054] The motorized drill 117 integrated on one of the links 116, operates through a high-torque electric motor connected to a spindle via a gearbox. When actuated by the processing module, electrical current drives the motor, causing the spindle and attached drill 117 bit to rotate at controlled speeds. Bearings reduce friction, while torque and force sensors monitor resistance during drilling. The processing module adjusts motor output in real time to maintain precision, prevent overdriving, and ensure safe, efficient hole formation in walls for wire passage during installation tasks.

[0055] While, the other link 116 integrated with the rotary blade 118 operates through a high-speed electric motor connected to a circular cutting disc via a drive shaft. When actuated by the processing module, the motor spins the blade 118 at controlled rotational speeds suitable for cutting wall surfaces or conduits. Integrated torque and vibration sensors monitor resistance and detect obstructions, while protective housings ensure stability during operation. The processing module regulates blade 118 speed and pressure, enabling clean, precise cuts while preventing material damage and ensuring safe installation workflows.

[0056] Both the rotary drill 117 and the rotary blade 118 are powered by high-torque motors, perform precision drilling and material cutting during wiring installation. The torque and force sensors in the links 116 monitor resistance and pressure in real time, adjusting motor output to avoid overdriving or damaging surfaces. Vibration and acoustic sensors are also integrated on the links 116 to detect hidden obstructions or improper engagement of the rotary drill 117 and the rotary blade 118.

[0057] The vibration sensors in the links 116 works using a piezoelectric element that generates an electrical charge when subjected to mechanical stress or oscillations. As the rotary drill 117 or rotary blade 118 engages with a surface, vibrations are transmitted to the sensor, producing voltage signals proportional to vibration intensity and frequency. These signals are processed and analysed by the processing module, which interprets abnormal patterns to detect hidden obstructions, material inconsistencies, or excessive tool pressure, ensuring safe operation and precise control during drilling or cutting tasks.

[0058] Meanwhile, the acoustic sensor functions by using a sensitive microphone to capture sound waves generated during drilling or cutting. Variations in frequency and amplitude of these sounds provide information about material type, density, and tool engagement. Internal circuitry converts the acoustic signals into electrical outputs, which are transmitted to the processing module. The processing module analyses the audio profile in real time, identifying anomalies such as hollow cavities or improper tool contact, optimizing performance and safety.

[0059] Further, a laser sensor also installed in the links 116 to determine the dimensions of pipe from which the wiring passes and based on the detection only, the processing module actuates the rotary blade 118 to make a cut on the wall. The laser sensor works by emitting a focused laser beam toward the pipe and measuring the time it takes for the reflected light to return, using time-of-flight methods. Internal optics and photodiodes capture the reflection, converting it into electrical signals that represent precise distance and dimensional data. The sensor scans surfaces or pipe interiors, generating accurate measurements in real time. The processing module analyses this data to determine pipe dimensions, guiding the rotary blade 118 for accurate cutting and wire passage.

[0060] A wire cutting and stripping module incorporated in the device, includes a gripper 119 mounted on a telescopic rod 120 with carved grooves within the gripper 119 to securely align wires. The telescopic rod 120 works internally in the similar manner as the telescopic arm 105 operates. A miniaturized cutting blade embedded in the grooves and actuated via a micro linear actuator to enable controller incisions into the wire. The gripper 119 works by securely holding wires in carved grooves along its jaws, ensuring precise alignment.

[0061] When actuated by the processing module, the actuator advances the cutting blade to make controlled incisions into the wire, performing either partial cuts for insulation stripping or full cuts for severing. The blade performs partial-depth cuts for insulation removal and full-depth cuts for severing wires. Integrated sensors provide feedback on blade depth and pressure, allowing precise, adaptive wire processing. The integrated sensor includes a tactile sensor, force sensor, and position sensor that monitor wire presence, pressure, and blade alignment. The processing module in conjunction with the AI protocols processes sensor data to dynamically adjust blade depth and speed based on wire type insulation material.

[0062] Additionally, to prevent hazardous wiring operations and for alert generation, the processing module activates an integrated speaker 106 installed on the frame 103 to trigger alert or instruct technician/user to wear safety gloves, glasses and protective clothing from the compartments 104 in the housing 101 to guard against electrical sparks, debris and also instruct the user to use voltage testers to check for the absence of live electricity. The integrated speaker 106 works by converting electrical audio signals into sound waves through a vibrating diaphragm. When the processing module sends electrical signals, they pass through a voice coil positioned within a magnetic field. The current causes the coil to oscillate, moving the diaphragm back and forth to generate pressure variations in the air, which are perceived as sound. The processing module controls frequency, volume, and timing of audio output, enabling clear delivery of safety instructions, alerts, or operational guidance during wiring installation.

[0063] A database communicatively coupled to the device to store wiring plans, environmental data, sensor readings, and operational protocols. The database is configured to store real-time cross-referencing of sensor inputs such as the LiDAR, the thermal, the ultrasonic, and electromagnetic field data with preloaded architectural layouts and wiring codes, by continuously updating and analysing this data, the device’s AI-driven processing module verifies wiring routes, detect deviations, and optimize installation steps, the database also archives detailed documentation of each installation, including annotated images and sensor logs.

[0064] The database works by storing structured datasets that include wiring plans, architectural layouts, sensor readings, and operational protocols. The database uses indexing and relational mapping to quickly retrieve and cross-reference information. Incoming real-time data from the LiDAR, thermal, and other sensors are logged and continuously updated. The processing module queries the database to validate wiring routes, check compliance with safety codes, and optimize installation steps. The database also archives annotated images and sensor logs, creating a comprehensive digital record of each installation for verification and future reference. After completing the wiring installation, the device performs a final verification step using built-in sensors to test circuit continuity, correct connections.

[0065] The present invention works best in the following manner, where the horizontal rectangular housing 101 positioned at the base provides stable support and organized storage through multiple segmented compartments 104. The motorized scissor lift arrangement 102 elevates the horizontal frame 103 to the desired height, controlled precisely by the processing module using the DC motor, lead screw, and position sensor feedback. Once elevated, the inspection stage begins as the cuboidal box 107 mounted on the vertical link 108 positioned multi-directionally by the motorized ball-and-bearing joint 109. The processing module activates the AI camera 110 with its RGB and depth sensors, along with the plurality of sensors embedded in the cuboidal box 107, the hyperspectral imaging sensor, and the mechanical impedance sensor to comprehensively scan the installation site, generate 2D/3D maps, analyse material composition, detect obstacles, and verify environmental conditions. The processing module, referencing the stored database of wiring plans, cross-references sensor data in real time to identify optimal wiring routes. The power supply checking unit is then actuated, where the voltage detection sensor mounted on the telescopic arm 105 verifies disconnection of live electricity. Safety instructions are relayed to technicians via the integrated speaker 106 alert, ensuring protective gear is worn and environmental hazards are addressed before installation proceeds. Once safety is confirmed, the wire installation module is deployed.

[0066] In continuation, the multiple articulated arms 111, each driven by servo motors and equipped with force, torque, and tactile sensors, manoeuvre within confined areas to carry out wiring operations. The U-shaped member 113, integrated with the motorized roller 115, dispenses wire in controlled lengths based on camera 110 monitoring and route assessment by the processing module. The drilling and cutting module are then engaged, where one articulated link 116 operates the motorized rotary drill 117 and the other operates the rotary blade 118. Torque, vibration, acoustic, and laser sensors integrated in the links 116 provide continuous feedback, allowing the processing module to adapt tool performance for safe, accurate wall penetration and conduit preparation. Following conduit preparation, the wire cutting and stripping module is utilized. The telescopic rod 120 positions the gripper 119, which secures the wire within its grooves. The miniaturized cutting blade actuated by the micro linear actuator performs controlled incisions under the guidance of the processing module, stripping insulation or severing wires as needed. The articulated arms 111 then position and fix the processed wires into designated pathways, outlets, or components. Throughout the entire operation, the processing module manages all sensor inputs and actuator outputs, dynamically recalculating wiring routes when obstacles are detected and verifying installation accuracy against the database. After completion, the device performs a final verification using built-in sensors to test continuity, alignment, and connection integrity. The database archives annotated images, wiring logs, and environmental data, creating a permanent digital record.

[0067] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) A home wiring installation device, comprising:

a) a horizontal rectangular housing 101 forms a base of the of the device connected by a motorized scissor lift arrangement 102 to a horizontal frame 103, the housing 101 segmented into multiple compartments 104 to store components and tools required for wire installation;
b) a power supply checking unit installed on the device to check whether power is completely turned off by checking the circuit breaker or disconnecting the power source;
c) an inspection module, includes a cuboidal box 107 housing 101 a plurality of sensors mounted on the horizontal frame 103 via a vertical link 108 employing a motorized ball-and-bearing joint 109, enabling multi-directional movement and positioning of the cuboidal box 107;
d) an AI (Artificial Intelligence) camera 110 integrated on the vertical link 108, equipped with a high-resolution RGB sensor and a depth sensor to capture detailed 2D images and 3D spatial data of the premises;
e) a hyperspectral imaging sensor integrated in the device to continuously scan the wall surface to identify material composition by analysing the unique spectral signatures reflected from different materials;
f) a mechanical impedance sensor embedded within the vertical link 108 to measure resistance and vibration feedback when the vertical link 108 physically contacts or applies force to surface of the walls;
g) a wire installation module is incorporated in the device; the module includes multiple articulated arms 111 mounted on the horizontal frame 103;
h) a wire routing unit embedded in processing module to enable multiple articulated arms 111 with autonomous decision-making capabilities to dynamically select alternative wiring routes upon encountering obstacles or hazards during installation;
i) a wire handling module, the module includes a U-shaped member 113 mounted on the horizontal frame 103;
j) a drilling and cutting module are incorporated in the device, the module includes two articulated mechanical links 116 mounted on horizontal frame 103, one of the links 116 is integrated with a motorized rotary drill 117 and the other link 116 is integrated with a rotary blade 118;
k) a wire cutting and stripping module incorporated in the device; the module includes a gripper 119 mounted on a telescopic rod 120 with carved grooves within the gripper 119 to securely align wires; and
l) a database communicatively coupled to the device to store wiring plans, environmental data, sensor readings, and operational protocols.

2) The home wiring installation device as claimed in claim 1, wherein the motorized scissor lift arrangement 102 employs a pair of linked, folding supports that expand and contract in a synchronized manner to provide controlled vertical movement of the horizontal frame 103, the scissor lift is driven by a DC motor coupled with a lead screw, enabling precise positioning at varying heights, a position sensor integrated into the device to monitor the lift’s vertical extension.

3) The home wiring installation device as claimed in claim 1, wherein the plurality of sensors include a LiDAR sensor to scan the surrounding area to generate 3D (three-dimensional) maps of walls, conduits, for determining the exact pathways for routing wiring, an infrared thermal sensor to detect heat signatures emitted by electrical outlets, switches to identify installed electrical components, an ultrasonic sensor to gauge distances and detect obstacles that could interfere with wiring, a plurality of environmental sensors, including smoke detectors, gas sensors, and humidity sensors to determine optimal locations for installation fire alarms and sprinklers, ensuring compliance with safety codes.

4) The home wiring installation device as claimed in claim 1, wherein the power supply checking unit includes a voltage detection sensor mounted on a telescopic arm 105 mounted on the horizontal frame 103, technicians are instructed to wear via an integrated speaker 106 will wear safety gloves, glasses and protective clothing from compartment 104 in the housing 101 to guard against electrical sparks, debris and also use voltage testers to check for the absence of live electricity, after completing the wiring installation, the device performs a final verification step, using built-in sensors to test circuit continuity, correct connections.

5) The home wiring installation device as claimed in claim 1, wherein powered by on-board embedded AI-driven computer vision protocols, the AI camera 110 recognizes electrical components and also detects obstacles and structural features, and verifies installation alignment against the wiring map, enhanced with integrated infrared and low-light sensors, AI camera 110 operates in dark/confined ducts, the AI camera 110 delivers real-time visual feedback via a user interface, highlighting proper installation zones, flagging deviations, and providing corrective suggestions.

6) The home wiring installation device as claimed in claim 1, wherein each articulated arm 111 is made of multiple joints driven by servo motors, enabling 360-degree motion enabling the arms 111 to reach complex angles and confined areas during installation, a soft gripper 112 is provided at the end of the arms 111 to hold and install the wires, the articulated arms 111 are integrated with a combination of force sensor, torque sensor, and tactile (pressure) sensor to assist in the physical installation, tightening, and positioning of wires, switchboards, fire sprinklers, and other electrical components based on the wiring map generated by the inspection module.

7) The home wiring installation device as claimed in claim 1, wherein the U-shaped member 113 is connected to the horizontal frame 103 through a motorized universal joint 114 that enables multi-directional rotational capability for the U-shaped unit, a motorized roller 115 is installed at the centre of the U-shaped member 113, on which the wire is wound, the roller 115 is capable of rotating clockwise and anticlockwise, allowing it to roll and unroll the wire as needed, during wire installation, the attached camera 110 monitors the installation area to assess the specific requirements, including the precise location and the amount of wire needed and based on the real-time analysis, the roller 115 unrolls only the required length of wire, ensuring efficient use of materials.

8) The home wiring installation device as claimed in claim 1, wherein both the rotary drill 117 and the rotary blade 118 are powered by high-torque motors, perform precision drilling and material cutting during wiring installation, both links 116 are integrated with torque and force sensors to monitor resistance and pressure in real time, adjusting motor output to avoid overdriving or damaging surfaces, vibration and acoustic sensors are also integrated on the links 116 to detect hidden obstructions or improper engagement of the rotary drill 117 and the rotary blade 118, a laser sensor is installed in the links 116 to determine the dimensions of the pipe from which the wiring will pass and based on the detection, the processing module activate the rotary blade 118 to make a cut on the wall.

9) The home wiring installation device as claimed in claim 1, wherein a miniaturized cutting blade is embedded in the grooves and actuated via a micro linear actuator to enable controlled incisions into the wire, the blade performs partial-depth cuts for insulation removal and full-depth cuts for severing wires, with support from embedded tactile, force, and position sensors that monitor wire presence, pressure, and blade alignment, the processing module in conjunction with AI protocols processes sensor data to dynamically adjust blade depth and speed based on wire type and insulation material.

10) The home wiring installation device as claimed in claim 1, wherein the database is configured to store real-time cross-referencing of sensor inputs such as LiDAR, thermal, ultrasonic, and electromagnetic field data with preloaded architectural layouts and wiring codes, by continuously updating and analysing this data, the device’s AI-driven processing module verifies wiring routes, detect deviations, and optimize installation steps, the database also archives detailed documentation of each installation, including annotated images and sensor logs.

Documents

Application Documents

# Name Date
1 202521091634-STATEMENT OF UNDERTAKING (FORM 3) [24-09-2025(online)].pdf 2025-09-24
2 202521091634-REQUEST FOR EXAMINATION (FORM-18) [24-09-2025(online)].pdf 2025-09-24
3 202521091634-REQUEST FOR EARLY PUBLICATION(FORM-9) [24-09-2025(online)].pdf 2025-09-24
4 202521091634-PROOF OF RIGHT [24-09-2025(online)].pdf 2025-09-24
5 202521091634-POWER OF AUTHORITY [24-09-2025(online)].pdf 2025-09-24
6 202521091634-FORM-9 [24-09-2025(online)].pdf 2025-09-24
7 202521091634-FORM FOR SMALL ENTITY(FORM-28) [24-09-2025(online)].pdf 2025-09-24
8 202521091634-FORM 18 [24-09-2025(online)].pdf 2025-09-24
9 202521091634-FORM 1 [24-09-2025(online)].pdf 2025-09-24
10 202521091634-FIGURE OF ABSTRACT [24-09-2025(online)].pdf 2025-09-24
11 202521091634-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [24-09-2025(online)].pdf 2025-09-24
12 202521091634-EVIDENCE FOR REGISTRATION UNDER SSI [24-09-2025(online)].pdf 2025-09-24
13 202521091634-EDUCATIONAL INSTITUTION(S) [24-09-2025(online)].pdf 2025-09-24
14 202521091634-DRAWINGS [24-09-2025(online)].pdf 2025-09-24
15 202521091634-DECLARATION OF INVENTORSHIP (FORM 5) [24-09-2025(online)].pdf 2025-09-24
16 202521091634-COMPLETE SPECIFICATION [24-09-2025(online)].pdf 2025-09-24
17 Abstract.jpg 2025-10-06