Abstract: An automated clothes sorting and washing device, comprising a cuboidal structure 101 having a first and second chamber 102,103, a display unit 104 receive commands regarding washing of clothes, an XY gantry arrangement 105 move a pole 106 integrated with a cuboidal unit 107 over clothes, a flap 108 allows two clamps 109 to hold cloth, a water vessel 111 for simulating washing conditions, an imaging unit 112 monitor water's clarity, a gripper 113 separate clothes, a conveyor belt 115 transfer clothes inside second chamber 103, a disc 116 equipped with multiple bristles 118 scrub clothes, a valve 119 attached with a receptacle 120 dispense stain-removal solution, multiple nozzles 121 dispense water and detergent, a pulsator 123 to thoroughly mix water and detergent, and an outlet valve 124 to drain out waste water.
Description:FIELD OF THE INVENTION
[0001] The present invention relates to an automated clothes sorting and washing device designed for sorting and washing clothes in a structured manner, aiming to ensure effective cleaning, prevent color transfer, remove stains, and manage different fabric types while maintaining proper washing conditions for each garment.
BACKGROUND OF THE INVENTION
[0002] Washing clothes effectively while ensuring fabric care, preventing color transfer, and removing stains remains a major challenge in household and commercial laundry practices. Users often face issues related to fabric damage, dye bleeding, and ineffective stain removal, which compromise garment quality and cleanliness. Manual handling often leads to fabric damage, dye transfer, or ineffective cleaning.
[0003] Traditionally, clothes are sorted and washed manually, requiring users to visually inspect garments, separate them by color or fabric type, and pre-treat stains using hand-applied solutions. Washing machines generally rely on user-selected settings that do not account for individual fabric care requirements or detect visible stains. This leads to uneven cleaning results, color mixing, and potential damage to delicate materials. In commercial laundry settings, this process is time-consuming and inconsistent, often resulting in reduced garment life and customer dissatisfaction.
[0004] CN104730930B discloses a kind of clothing method for sorting, clothes washing method and device, the clothing method for sorting obtains the image of laundry item first, the image of the laundry item is analysed using image recognition technology, obtain the clothing information of the laundry item, wherein, the clothing information includes following at least one:The information such as kinds of laundry, color, fabric types. Then, the laundry item is classified according to the clothing information of the laundry item of acquisition, so as to realize the automatic classification of laundry item, and then realizes and put on by classification laundry item automatically, got ready work further to improve the automation done washing.
[0005] CN201915257U discloses a washing machine with a vision sensor, which comprises a washing machine shell and a washing machine drum positioned in the washing machine shell, wherein the vision sensor is also positioned in the washing machine. The image processing for clothes in the washing machine drum can be carried out by the vision sensor at any time, and customers are reminded of confirmation when foreign bodies are distinguished according to the shape or the clothes with larger color difference are distinguished according to the pixel difference so as to prevent the foreign bodies from damaging the clothes or the clothes from being stained.
[0006] Conventionally, many devices have been developed assist in cleaning clothes, however the devices mentioned in prior art have limitations pertaining to adjusting washing based on fabric condition and identifying and separate garments based on how much dye they release, which often causes color transfer. Additionally, the existing devices fail to provide real-time monitoring of the clothes during washing and effectiveness in handling mixed loads or heavily stained garments, thereby requiring additional manual intervention.
[0007] In order to overcome the aforementioned drawbacks, there exists a need in the art to develop a device that requires to be capable of identifying color-fast garments, detecting visible stains, adjusting washing actions to suit various fabrics, and controlling water, detergent, and temperature levels appropriately. Additionally, the developed device also needs to be capable of allowing users to manage and monitor the process from a distance, providing a more accurate, convenient, and efficient approach to sorting and washing clothes.
OBJECTS OF THE INVENTION
[0008] The principal object of the present invention is to overcome the disadvantages of the prior art.
[0009] An object of the present invention is to develop a device that is capable of automatically identifying and separating clothes based on color fastness to prevent dye transfer during washing.
[0010] Another object of the present invention is to develop a device that is capable of detecting and removing visible stains from clothes before the washing process begins.
[0011] Another object of the present invention is to develop a device that is capable of determining the appropriate washing method based on the type and condition of each fabric.
[0012] Another object of the present invention is to develop a device that is capable of accurately measuring and using the right amount of water and detergent for each load of clothes.
[0013] Another object of the present invention is to develop a device that is capable of maintaining suitable water temperature based on the care needs of different fabrics.
[0014] Yet another object of the present invention is to develop a device that is capable of allowing the user to control and monitor the entire clothes sorting and washing process remotely.
[0015] The foregoing and other objects, features, and advantages of the present invention will become readily apparent upon further review of the following detailed description of the preferred embodiment as illustrated in the accompanying drawings.
SUMMARY OF THE INVENTION
[0016] The present invention relates to an automated clothes sorting and washing device developed for organizing and cleaning clothes efficiently, focusing on proper handling of various fabrics, preventing color mixing, treating stains, and maintaining suitable washing conditions to achieve thorough and safe garment care.
[0017] According to an embodiment of the present invention, automated clothes sorting and washing device, comprising a cuboidal structure having a first and second chamber, dedicated towards sorting and washing of clothes respectively, a touch interactive display unit is provided with the structure that is accessed by a user to provide initial commands regarding washing of clothes accommodated inside the first chamber, an XY gantry arrangement mounted on ceiling of the first chamber, enabling precise horizontal and vertical movement of a telescopic pole integrated with a cuboidal unit over the accommodated clothes, a slidable flap is installed at a lower end of the cuboidal unit, enabling a pair of motorized clamps integrated within the cuboidal unit, each equipped with pins to securely hold a small section or portion of the cloth, a water vessel provided within the first chamber for simulating washing conditions, an inbuilt microcontroller actuates the cuboidal unit downward via the telescopic pole to submerge the fabric section held by clamps within water present inside the vessel, an artificial intelligence-based imaging unit installed on the structure for capturing multiple images of surroundings, in sync with a turbidity sensor integrated within the vessel to monitor water's clarity during testing process, detect any changes in water turbidity caused by release of dye or fabric fibers from submerged fabric, a robotic gripper installed inside the first chamber to automatically directed the fabric to separate compartment provided inside the first chamber for washing to prevent color contamination with other clothes, a motorized conveyor belt installed between the first and second chamber to transfer the clothes inside the second chamber, an UV-visible spectroscopy sensor is installed along the conveyor belt, configured to continuously monitor surface of clothes to detect presence of oil, grease, ink, or food stains on the clothes.
[0018] According to another embodiment of the present invention, the device further includes a motorized disc installed with the conveyor belt via a L-shaped telescopically operated rod and equipped with plurality of bristles, to extend, followed by actuation of the disc to rotate for scrubbing the clothes via the bristles, an electronic valve attached with a receptacle stored with stain removal solution and configured at the conveyor for dispensing the solution on the stained area for scrubbing the clothes to gently remove the stain, multiple electronic nozzles provided on apex portion of the second chamber, each connected with a multi-sectioned storage unit provided on the body via conduits for dispensing an optimum of water and detergent stored inside the storage unit over the accommodated clothes, plurality of weight sensors are installed on base of the second chamber to detect weight of the accommodated clothes, a motorized pulsator coupled with a rpm (revolution per minute) sensor provided on a base portion of the second chamber to thoroughly mix water and detergent to create an effective washing solution, an outlet valve is provided on base of the second chamber, to drain out waste water from the second chamber post cleaning, an optical character recognition (OCR) module is integrated on the structure and synced with the imaging unit, positioned to scan and interpret tags attached to clothes, to encoded information related to care instructions, a Peltier unit is installed within the second chamber, configured to regulate water temperature according to specific requirements for different fabric types and care instructions, a capacitive touch sensor is integrated with the clamp to identify fabric type of the clothes, a user-interface is inbuilt in a computing unit accessed by the user, allowing for user to remotely manage operation trigger washing of clothes, and a battery is associated with the device for supplying power to electrical and electronically operated components associated with the device.
[0019] While the invention has been described and shown with particular reference to the preferred embodiment, it will be apparent that variations might be possible that would fall within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Figure 1 illustrates an isometric view of an automated clothes sorting and washing device.
DETAILED DESCRIPTION OF THE INVENTION
[0021] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention as defined in the claims.
[0022] In any embodiment described herein, the open-ended terms "comprising," "comprises,” and the like (which are synonymous with "including," "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of," consists essentially of," and the like or the respective closed phrases "consisting of," "consists of, the like.
[0023] As used herein, the singular forms “a,” “an,” and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.
[0024] The present invention relates to an automated clothes sorting and washing device developed for managing the sorting and cleaning of clothes, ensuring careful treatment of different fabrics, avoiding color bleeding, addressing stains, and maintaining appropriate washing settings for effective and safe laundering.
[0025] Referring to Figure 1, an isometric view of an automated clothes sorting and washing device is illustrated, comprising a cuboidal structure 101 having a first and second chamber 102,103, a touch interactive display unit 104 is provided with the structure 101, an XY gantry arrangement 105 mounted on ceiling of the first chamber 102, a telescopic pole 106 integrated with a cuboidal unit 107 over the accommodated clothes, a slidable flap 108 is installed at a lower end of the cuboidal unit 107, a pair of motorized clamps 109 integrated within the cuboidal unit 107, each equipped with pins 110, a water vessel 111 provided within the first chamber 102, an imaging unit 112 installed on the stricture, a robotic gripper 113 installed inside the first chamber 102, separate compartment 114 provided inside the first chamber 102.
[0026] Figure 1 further illustrates a motorized conveyor belt 115 installed between the first and second chamber 102,103, a motorized disc 116 installed with the conveyor belt 115 via a L-shaped telescopically operated rod 117 and equipped with plurality of bristles 118, an electronic valve 119 attached with a receptacle 120, multiple electronic nozzles 121 provided on apex portion of the second chamber 103, each connected with a multi-sectioned storage unit 122 provided on the body via conduits, a motorized pulsator 123 provided on a base portion of the second chamber 103, and an outlet valve 124 is provided on base of the second chamber 103.
[0027] The disclosed device includes a cuboidal structure 101 having a first and second chamber 102,103, functionally configured for sorting and washing of clothes respectively. The cuboidal structure 101 serves as a housing unit integrating all mechanical and electronic components essential for the operation. The cuboidal structure 101 is fabricated to support durability and insulation requirements and comprises internal partitioning to separate the first and second chamber 102,103.
[0028] The user via a touch interactive display unit 104 provided with the structure 101 provides initial commands regarding washing of clothes accommodated inside the first chamber 102. The touch-interactive display unit 104 functions as the primary user interface for initiating and managing operational commands. The touch interactive display panel as mentioned herein is typically an (Liquid Crystal Display) screen that presents output in a visible form.
[0029] The screen is equipped with touch-sensitive technology, allowing the user to interact directly with the display using their fingers. A touch controller IC (Integrated Circuit) is responsible for processing the analog signals generated when the user inputs details regarding washing of clothes accommodated inside the first chamber 102. The touch controller is typically connected to an inbuilt microcontroller through various interfaces which may include but are not limited to SPI (Serial Peripheral Interface) or I2C (Inter-Integrated Circuit).
[0030] Upon receiving the initial user command through the touch interactive display unit 104, the microcontroller actuates a XY gantry arrangement 105 mounted on the ceiling of the first chamber 102, enabling precise horizontal and vertical movement of a telescopic pole 106 integrated with a cuboidal unit 107 over the accommodated clothes.
[0031] The XY gantry arrangement 105 operates on the principle of two linear axes X and Y, working together to enable precise two-dimensional positioning. The X-axis typically moves along ceiling of the first chamber 102, while the Y-axis is mounted perpendicularly and moves along the X-axis rail. Meanwhile, a water vessel 111 provided within the first chamber 102 for simulating washing conditions. The vessel 111 remains stationary, containing a predefined volume of water. The immersion is maintained for a specified duration to simulate wash conditions.
[0032] Additionally, a slidable flap 108 is installed at a lower end of the cuboidal unit 107, enabling a pair of motorized clamps 109 integrated within the cuboidal unit 107, each equipped with pins 110 to securely hold a small section or portion of the cloth. The microcontroller extends the cuboidal unit 107 downward via the telescopic pole 106 to submerge the fabric section held by clamps 109 within water present inside the vessel 111. Upon receiving a downward positioning command, the telescopic pole 106 extends toward the clothes surface, positioning the cuboidal unit 107 precisely. The cuboidal unit 107 acts as a stable housing for the mechanical actions required to engage the fabric, facilitating controlled, repeatable gripping and release cycles as per the microcontroller command.
[0033] The telescopic pole 106 mentioned herein is linked to a pneumatic unit, including an air compressor, air cylinders, air valves and piston which works in collaboration to aid in extension and retraction of the pole 106. The pneumatic unit is operated by the microcontroller, such that the microcontroller actuates valve to allow passage of compressed air from the compressor within the cylinder, the compressed air further develops pressure against the piston and results in pushing and extending the piston.
[0034] The piston is connected with the pole 106 and due to applied pressure, the pole 106 extends and similarly, the microcontroller retracts the telescopic pole 106 by closing the valve resulting in retraction of the piston. Thus, the microcontroller regulates the extension/retraction of the pole 106 in order to extend toward the clothes surface, positioning the cuboidal unit 107 precisely.
[0035] The slidable flap 108 mentioned herein is comprises of sliding unit interconnected with a flap 108. The sliding unit incorporates an electric motor to drive a linear movement of the container along a track or guide. Upon actuation of the sliding unit by the microcontroller, the motor’s power is harnessed to move the slider in an automated and precise way for a smooth and controlled transitional motion of the motorized clamps 109, in order to securing discrete sections of cloth.
[0036] The motorized clamps 109 mentioned herein are powered by a DC (direct current) motor that is actuated by the microcontroller by providing required electric current to the motor. The motor comprises of a coil that converts the received electric current into mechanical force by generating magnetic field, thus the mechanical force provides the required power to the clamps 109 thus extending/retracting for holding a small section or portion of the cloth.
[0037] Each clamp 109 comprises a movable jaw embedded with pins 110 and is actuated via micro-geared motors, enabling bidirectional movement toward or away from a stationary counterpart. The clamps 109 converge to apply controlled pressure and embed the pins 110 into the cloth section for firm holding.
[0038] Furthermore, a capacitive touch sensor is integrated with the clamp 109 to identify fabric type of the clothes. The capacitive touch sensor works by detecting changes in capacitance caused by the presence of a conductive object, such as a human finger or fabric. The capacitive touch sensor consists of conductive layers that form an electric field.
[0039] When a material with different dielectric properties, like fabric, comes into contact or proximity with the sensor, the sensor alters the local capacitance. The sensor’s controller detects this change and processes, to determine touch or material characteristics. In fabric identification, variations in texture, thickness, and moisture content affect capacitance differently, allowing the sensor to help classify fabric types based on their unique electrical responses.
[0040] Upon contact with the fabric, the sensor transmits data to the microcontroller. The microcontroller pre-programmed to interpret the capacitive feedback correlated with specific fabric characteristics, executes a sorting function that directs the fabric to a designated compartment 114. This sorting ensures that fabrics are segregated based on material type, enhancing operational efficiency and maintaining material integrity during subsequent handling or processing.
[0041] An artificial intelligence-based imaging unit 112 installed on the stricture for capturing multiple images of surroundings. The imaging unit 112 comprises of an image capturing arrangement 105 including a set of lenses that captures multiple images in surrounding and the captured images are stored within memory of the imaging unit 112 in form of an optical data.
[0042] The imaging unit 112 also comprises of a processor that is integrated with artificial intelligence protocols, such that the processor processes the optical data and extracts the required data from the captured images. The extracted data is further converted into digital pulses and bits and are further transmitted to the microcontroller.
[0043] The imaging unit 112 works in sync with a turbidity sensor integrated within the vessel 111 to monitor water's clarity during testing process, detect any changes in water turbidity caused by release of dye or fabric fibers from submerged fabric. The turbidity sensor measure the cloudiness or haziness of a liquid caused by suspended particles. The turbidity sensor consists of a light source (usually an LED), a photodetector or photodiode, and a sensing chamber.
[0044] The light source emits light through the liquid sample in the chamber. The suspended particles scatter the light, and the photodetector measures the amount of scattered light at a specific angle usually 90 degrees from the source. The intensity of scattered light is directly proportional to the turbidity of the liquid. The microcontroller processes the detected signal to determine the intensity of light scattered by suspended particles, including dye or fibers.
[0045] Upon detection of significant variation in turbidity indicating dye release or fiber shedding, the microcontroller actuates a robotic gripper 113 installed inside the first chamber 102 to automatically directed the fabric to separate compartment 114 provided inside the first chamber 102 for washing to prevent color contamination with other clothes. The robotic gripper 113 typically consists of two opposing arms or fingers that mimic a human hand-gripping motion. These arms are usually made of durable materials like metal or plastic to provide strength and flexibility.
[0046] The robotic gripper 113 design incorporates springs to securely hold the fabric and position the tip portion of the fabric to the separate compartment 114. Electric motors and servo motors are used to control the robotic gripper's movement. These motors provide the necessary force and precision to manipulate and position the fabric. The motors are connected to the gripper 113 arms through an arrangement 105 of gears and linkages, allowing for controlled positioning of the tip portion of the fabric to the separate compartment 114 for washing to prevent color contamination with other clothes.
[0047] Post successful completion of sorting, the microcontroller actuates a motorized conveyor belt 115 installed between the first and second chamber 102,103 to transfer the clothes inside the second chamber 103. The motorized conveyor belt 115 mentioned herein consists of a continuous loop driven by an electric motor and gear assembly. The conveyer belt 115 consists of a belt 115 stretched across two or more pulleys in close loop and one of the pulley is attached with a driven motor that is interlinked with the microcontroller. On actuation, the driven motor rotates the pulley which in turn results that the conveyer belt 115 also rotates that leads to translate the clothes inside the second chamber 103.
[0048] While the clothes are moving on the conveyor belt 115, a UV-visible spectroscopy sensor installed along the conveyor belt 115 continuously monitor surface of clothes to detect presence of oil, grease, ink, or food stains on the clothes. The spectroscopy sensor is configured to detect the presence of contaminants including, but not limited to, oil, grease, ink, or food stains, by analyzing the spectral absorbance and reflectance patterns corresponding to such substances.
[0049] The UV-visible spectroscopy sensor operates by emitting ultraviolet and visible light onto the surface of clothes and measuring the light that is either absorbed or reflected. Different stains such as oil, grease, ink, or food have unique absorbance characteristics across the UV-visible spectrum. When light interacts with these substances, specific wavelengths are absorbed more than others, creating distinct spectral patterns.
[0050] The spectroscopy sensor continuously analyzes these absorption spectra in real time to detect and identify the presence of stains. The sensor detects the intensity of transmitted or reflected light across the UV-visible spectrum (typically 200–800 nm). The absorbance at each wavelength corresponds to the concentration and type of molecules present, based on Beer-Lambert's law.
[0051] Upon detection of a stain, the microcontroller actuates a L-shaped telescopically operated rod 117 and equipped with plurality of bristles 118 to extend, followed by actuation of a motorized disc 116 installed with the conveyor belt 115 to rotate for scrubbing the clothes via the bristles 118. The L-shaped telescopically operated rod 117 mentioned here in works in the same manner as of the telescopic pole 106 mentioned above. The motorized disc 116 is coupled with a motor that is activated by the microcontroller to rotate the disc 116 with specified speed in order to scrub the cloth.
[0052] The plurality of bristles 118 is circumferentially attached to the peripheral edge of the motorized disc 116. As the disc 116 rotates under motorized actuation, the bristles 118 engage the surface of the garment positioned below. The mechanical agitation provided by the rotating bristles 118 enables dislodgment of particulate matter and loosening of stain residues from fabric fibers. The bristles 118 are configured to apply gentle but consistent force, synchronously scrubbing in coordination with the solution dispensing. The density and flexibility of the bristles 118 are selected to prevent damage to fabric while maximizing stain removal efficiency during rotational engagement.
[0053] During actuation of the disc 116 to rotate for scrubbing the clothes via the bristles 118, the microcontroller actuates an electronic valve 119 attached with a receptacle 120 stored with stain removal solution (solution of baking soda and vinegar) and configured at the conveyor for dispensing the solution on the stained area for scrubbing the clothes to gently remove the stain.
[0054] The electronic valve 119 consists of a gate, nozzle and a magnetic coil which is energized by the microcontroller, on energizing the magnetic coil force is generated which pushes the gate to open thus allowing the stain removal solution to flow out of the nozzle and dispense the solution over the clothes.
[0055] The receptacle 120 is a storage unit integrated into the conveyor assembly and configured to contain a pre-mixed stain removal solution comprising baking soda and vinegar. The receptacle 120 is fluidly connected to the electronic valve 119 to allow controlled dispensing. When the microcontroller signals the valve 119, the receptacle 120 discharges a measured quantity of solution through gravitational or pressurized means. The receptacle 120 is sealed to prevent evaporation or contamination and may include internal baffling to ensure homogeneous composition of the stored solution.
[0056] Additionally, a flow sensor is integrated with the electronic valve 119 to monitor and regulate the quantity of detergent that is dispensed. The flow sensor works based on the principle of measuring the volumetric flow rate of the stain removal solution during dispensing. The flow sensor typically consists of a sensing element, such as a turbine or a paddle wheel that is placed in the path of the fluid. As the fluid flows, it imparts a force or rotational motion on the sensing element, which is then converted into an electrical signal proportional to the flow rate. This signal is further processed by the microcontroller to regulate the quantity of detergent that is dispensed.
[0057] Multiple electronic nozzles 121 provided on apex portion of the second chamber 103, each connected with a multi-sectioned storage unit 122 provided on the body via conduits. Once the clothes are transferred to the second chamber 103, a plurality of weight sensors installed on base of the second chamber 103 detect weight of the accommodated clothes. Each weight sensor operates independently to enhance measurement precision and reduce variance.
[0058] The weight sensor comprises of a convoluted diaphragm and a sensing module. Due to the weight of clothes in the second chamber 103, the size of the diaphragm changes which is detected by the sensing module. The sensing module detects of the accommodated clothes the weight and on the basis of the changes in sizes of the diaphragm, the acquired data is forwarded to the microcontroller in the form of an electrical signal. The microcontroller processes the received signal and actuates the nozzles 121 for dispensing an optimum of water and detergent stored inside the storage unit 122 over the accommodated clothes.
[0059] The electronic nozzles 121 mentioned herein works in the same manner as of electronic valve 119 mentioned above. Each nozzle 121 is operatively connected to the multi-sectioned storage unit 122 via respective conduits. Upon receiving a signal from the microcontroller, which is responsive to input from the plurality of weight sensors, the nozzles 121 are actuated to release measured quantities of the stored fluids. The actuation is electronically regulated to ensure targeted delivery over the accommodated clothes.
[0060] The nozzles 121 operate independently or in synchronization to uniformly distribute the fluid across the chamber area as per the load. The multi-sectioned storage unit 122, structurally integrated onto the body of the apparatus, comprises distinct compartment 114 for storing water, detergent, and optionally other additives. Each section is fluidly connected to an electronic nozzle 121 via a conduit. Dispensation from each section is governed by demand as determined by the sensed load and pre-configured wash parameters.
[0061] Furthermore, the microcontroller actuates a motorized pulsator 123 coupled with a rpm (revolution per minute) sensor provided on a base portion of the second chamber 103 to thoroughly mix water and detergent to create an effective washing solution. The motorized pulsator 123 operates by using an electric motor to rotate a disc 116 or impeller located at the base of a washing chamber.
[0062] When activated, the pulsator 123 spins in alternating directions, generating turbulent water currents that create friction and agitation. The rotation of the pulsator 123 generates water currents and turbulence, effectively agitating the mixture of water and detergent. This dynamic fluid motion ensures that detergent particles are thoroughly dissolved and evenly distributed, resulting in a uniform washing solution.
[0063] The rpm sensor detects real-time revolutions per minute data and transmits it to the microcontroller. This input allows dynamic adjustment of motor speed to maintain optimal mixing conditions. The rpm sensor works by detecting the rotational speed of a motorized component, such as a pulsator 123, in a washing machine. The rpm sensor typically uses a magnetic or optical sensor to monitor the number of rotations per minute by counting pulses generated as the shaft rotates. This data is then sent to the microcontroller, adjusts the motor speed to ensure optimal mixing of water and detergent.
[0064] Additionally, an optical character recognition (OCR) module is integrated on the structure 101 and synced with the imaging unit 112 to scan and interpret tags attached to clothes, to encoded information related to care instructions, and accordingly adjusts water temperature automatically, ensuring optimal cleaning conditions for each cloth based on its care requirements. The OCR module is configured to scan, decode, and interpret care instruction tags affixed to garments. Upon successful identification of encoded data, including but not limited to temperature settings, fabric type, and washing conditions, the module transmits corresponding signals to the water temperature regulation.
[0065] The OCR module functions by capturing high-resolution images of garment tags via the imaging unit 112. These images are processed using pattern recognition protocol that isolate alphanumeric and symbolic data. The module converts visual tag content into machine-readable text through a series of binarization, segmentation, and character recognition stages.
[0066] The decoded data is matched against a predefined care instruction database to identify relevant cleaning parameters. The module then communicates the extracted instructions to the microcontroller, prompting automated adjustment of water temperature and washing conditions, thereby enabling real-time, instruction-based operation without manual user intervention.
[0067] A Peltier unit is installed within the second chamber 103, configured to regulate water temperature in accordance with pre-defined parameters corresponding to specific fabric classifications and manufacturer-designated care instructions. The Peltier unit consists of two semiconductor plates, known as Peltier plates, connected in series and sandwiched between two ceramic plates.
[0068] The Peltier unit functions via the thermoelectric effect, wherein an electric current is passed through two dissimilar semiconductor materials joined at two junctions. When an electric current is applied to the Peltier unit, one side of the unit absorbs heat from its surroundings, while the other side releases heat, thereby maintain the water temperature.
[0069] After completion of the washing cycle, the microcontroller triggers an outlet valve 124 provided on base of the second chamber 103 to drain out waste water from the second chamber 103 post cleaning. The microcontroller signals the valve 124 actuator to transition from a closed to an open position, enabling wastewater drainage. The outlet valve's opening duration is pre-calibrated or dynamically adjusted based on fluid level sensors or timers. Upon complete drainage, the valve 124 is instructed to reseal, thus preparing the chamber for subsequent use.
[0070] The user via a user-interface is inbuilt in a computing unit remotely manage operation trigger washing of clothes. a user interface is installed within the computing unit accessed by the user that includes but is not limited to a smartphone and laptop for enabling the user to input commands regarding the remotely manage operation trigger washing of clothes.
[0071] The computing unit is linked with the microcontroller via an integrated communication module that includes but is not limited to a GSM (Global System for Mobile Communication) module which is capable of establishing a wireless network between the microcontroller and the computing unit. The computing unit used herein is capable of computing operations according to the user’s desire with the help of the user interface.
[0072] Lastly, a battery is installed within the device which is connected to the microcontroller that supplies current to all the electrically powered components that needs an amount of electric power to perform their functions and operation in an efficient manner. The battery utilized here, is preferably a dry battery which is made up of Lithium-ion material that gives the device a long-lasting as well as an efficient DC (Direct Current) current which helps every component to function properly in an efficient manner. As the device is battery operated and do not need any electrical voltage for functioning. Hence the presence of battery leads to the portability of the device i.e., user is able to place as well as moves the device from one place to another as per the requirements.
[0073] The present invention works best in the following manner, where the device as disclosed in the invention operates under the control of the microcontroller to carry out a systematic process of sorting and washing clothes. Upon receiving the initial user command through the touch interactive display unit 104, the microcontroller actuates the XY gantry for enabling horizontal and vertical movement of the telescopic pole 106 integrated with the cuboidal unit 107 over the clothes placed inside the first chamber 102. The microcontroller further directs the slidable flap 108 at the lower end of the cuboidal unit 107 to open, allowing the pair of motorized clamps 109 equipped with pins 110 to securely hold a section of the cloth. The microcontroller then actuates the telescopic pole 106 to lower the cuboidal unit 107 and submerge the clamped fabric into the water vessel 111 provided inside the first chamber 102 to simulate washing conditions. Simultaneously, the artificial intelligence-based imaging unit 112 captures images of the surrounding area, while the turbidity sensor installed in the vessel 111 monitors the water clarity. If the microcontroller detects a change in turbidity indicating dye release or fiber shedding, it actuates the robotic gripper 113 to transfer the cloth to a separate compartment 114 within the first chamber 102 to prevent color contamination.
[0074] In continuation, once sorting is completed, the microcontroller actuates the motorized conveyor belt 115 to transfer the clothes to the second chamber 103. While the clothes are moving on the conveyor belt 115, the microcontroller receives input from the UV-visible spectroscopy sensor to detect any stains such as oil, grease, ink, or food on the fabric surface. Upon detecting a stain, the microcontroller actuates the L-shaped telescopically operated rod 117 to extend, followed by actuation of the motorized disc 116 equipped with bristles 118 to rotate and scrub the stained area. The microcontroller also actuates the electronic valve 119 connected to the receptacle 120 containing stain removal solution, and with the aid of the flow sensor, it regulates the quantity of solution dispensed onto the clothes during the scrubbing process. Once transferred to the second chamber 103, the weight sensors provided at the base detect the load, and based on the detected weight, the microcontroller actuates the electronic nozzles 121 connected to the multi-sectioned storage unit 122 via conduits to dispense an optimum amount of water and detergent. The microcontroller then actuates the motorized pulsator 123 coupled with the rpm sensor to mix the detergent and water thoroughly, generating an effective washing solution. After the washing cycle, the microcontroller dynamically regulates the outlet valve 124 to drain the wastewater. Additionally, the microcontroller regulates the Peltier unit for temperature control, the OCR module for tag scanning, and the capacitive touch sensor for fabric identification, ensuring proper handling of different types of clothes throughout the process.
[0075] Although the field of the invention has been described herein with limited reference to specific embodiments, this description is not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternate embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. , Claims:1) An automated clothes sorting and washing device, comprising:
i) a cuboidal structure 101 having a first and second chamber 102,103, dedicated towards sorting and washing of clothes respectively, wherein a touch interactive display unit 104 is provided with said structure 101 that is accessed by a user to provide initial commands regarding washing of clothes accommodated inside said first chamber 102;
ii) an XY gantry arrangement 105 mounted on ceiling of said first chamber 102, enabling precise horizontal and vertical movement of a telescopic pole 106 integrated with a cuboidal unit 107 over said accommodated clothes, wherein a slidable flap 108 is installed at a lower end of said cuboidal unit 107, enabling a pair of motorized clamps 109 integrated within said cuboidal unit 107, each equipped with pins 110 to securely hold a small section or portion of said cloth;
iii) a water vessel 111 provided within said first chamber 102 for simulating washing conditions, wherein an inbuilt microcontroller extends said cuboidal unit 107 downward via said telescopic pole 106 to submerge said fabric section held by clamps 109 within water present inside said vessel 111;
iv) an artificial intelligence-based imaging unit 112 installed on said stricture for capturing multiple images of surroundings, in sync with a turbidity sensor integrated within said vessel 111 to monitor water's clarity during testing process, detect any changes in water turbidity caused by release of dye or fabric fibers from submerged fabric, wherein said microcontroller determines a noticeable change in turbidity, said microcontroller actuates a robotic gripper 113 installed inside said first chamber 102 to automatically directed said fabric to separate compartment 114 provided inside said first chamber 102 for washing to prevent color contamination with other clothes;
v) a motorized conveyor belt 115 installed between said first and second chamber 102,103 to transfer said clothes inside said second chamber 103, wherein an UV-visible spectroscopy sensor is installed along said conveyor belt 115, configured to continuously monitor surface of clothes to detect presence of oil, grease, ink, or food stains on said clothes;
vi) a motorized disc 116 installed with said conveyor belt 115 via a L-shaped telescopically operated rod 117 and equipped with plurality of bristles 118, wherein said microcontroller actuates said rod 117 to extend, followed by actuation of said disc 116 to rotate for scrubbing said clothes via said bristles 118 in synchronization with actuation of an electronic valve 119 attached with a receptacle 120 stored with stain removal solution and configured at said conveyor for dispensing said solution on said stained area for scrubbing said clothes to gently remove said stain;
vii) multiple electronic nozzles 121 provided on apex portion of said second chamber 103, each connected with a multi-sectioned storage unit 122 provided on said body via conduits, wherein plurality of weight sensors are installed on base of said second chamber 103 to detect weight of said accommodated clothes, in accordance to which said microcontroller regulates actuation of said nozzles 121 for dispensing an optimum of water and detergent stored inside said storage unit 122 over said accommodated clothes; and
viii) a motorized pulsator 123 coupled with a rpm (revolution per minute) sensor provided on a base portion of said second chamber 103 that is actuated by said microcontroller to thoroughly mix water and detergent to create an effective washing solution, wherein an outlet valve 124 is provided on base of said second chamber 103, dynamically regulated by said microcontroller to drain out waste water from said second chamber 103 post cleaning.
2) The device as claimed in claim 1, wherein a Peltier unit is installed within said second chamber 103, configured to regulate water temperature according to specific requirements for different fabric types and care instructions.
3) The device as claimed in claim 1, wherein an optical character recognition (OCR) module is integrated on said structure 101 and synced with said imaging unit 112, positioned to scan and interpret tags attached to clothes, to encoded information related to care instructions, and accordingly adjusts water temperature automatically, ensuring optimal cleaning conditions for each cloth based on its care requirements.
4) The device as claimed in claim 1, wherein a capacitive touch sensor is integrated with said clamp 109 to identify fabric type of said clothes, and accordingly said microcontroller segregates said clothes to appropriate compartments 114, allowing for organized handling and processing of different fabrics.
5) The device as claimed in claim 1, wherein a user-interface is inbuilt in a computing unit accessed by said user, allowing for user to remotely manage operation trigger washing of clothes.
6) The device as claimed in claim 1, wherein a battery is associated with said device for supplying power to electrical and electronically operated components associated with said device.
| # | Name | Date |
|---|---|---|
| 1 | 202541037435-STATEMENT OF UNDERTAKING (FORM 3) [17-04-2025(online)].pdf | 2025-04-17 |
| 2 | 202541037435-REQUEST FOR EXAMINATION (FORM-18) [17-04-2025(online)].pdf | 2025-04-17 |
| 3 | 202541037435-REQUEST FOR EARLY PUBLICATION(FORM-9) [17-04-2025(online)].pdf | 2025-04-17 |
| 4 | 202541037435-PROOF OF RIGHT [17-04-2025(online)].pdf | 2025-04-17 |
| 5 | 202541037435-POWER OF AUTHORITY [17-04-2025(online)].pdf | 2025-04-17 |
| 6 | 202541037435-FORM-9 [17-04-2025(online)].pdf | 2025-04-17 |
| 7 | 202541037435-FORM FOR SMALL ENTITY(FORM-28) [17-04-2025(online)].pdf | 2025-04-17 |
| 8 | 202541037435-FORM 18 [17-04-2025(online)].pdf | 2025-04-17 |
| 9 | 202541037435-FORM 1 [17-04-2025(online)].pdf | 2025-04-17 |
| 10 | 202541037435-FIGURE OF ABSTRACT [17-04-2025(online)].pdf | 2025-04-17 |
| 11 | 202541037435-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [17-04-2025(online)].pdf | 2025-04-17 |
| 12 | 202541037435-EVIDENCE FOR REGISTRATION UNDER SSI [17-04-2025(online)].pdf | 2025-04-17 |
| 13 | 202541037435-EDUCATIONAL INSTITUTION(S) [17-04-2025(online)].pdf | 2025-04-17 |
| 14 | 202541037435-DRAWINGS [17-04-2025(online)].pdf | 2025-04-17 |
| 15 | 202541037435-DECLARATION OF INVENTORSHIP (FORM 5) [17-04-2025(online)].pdf | 2025-04-17 |
| 16 | 202541037435-COMPLETE SPECIFICATION [17-04-2025(online)].pdf | 2025-04-17 |