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An Innovative Paddy Harvester Box With Integrated Drying And Husk–Straw Separation System

Abstract: AN INNOVATIVE PADDY HARVESTER BOX WITH INTEGRATED DRYING AND HUSK–STRAW SEPARATION SYSTEM The invention discloses an innovative paddy harvester box with integrated drying and husk–straw separation system. The device enables simultaneous cleaning and moisture reduction of harvested paddy grains during harvesting. A husk–straw separation module removes impurities using mechanical and pneumatic operations, while an integrated drying module reduces grain moisture content by approximately 5–7% through controlled airflow and heat management. The system incorporates air circulation and heat control, a grain collection and storage unit, and a sensor-based monitoring module for automated regulation of drying and separation efficiency. Waste husk and straw are managed for secondary use. The invention reduces labour, saves time, minimizes post-harvest losses, and improves grain quality and storage life. Its compact, retrofittable design makes it suitable for smallholder farmers, offering an efficient, cost-effective solution to traditional post-harvest challenges.

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Patent Information

Application #
Filing Date
25 March 2026
Publication Number
15/2026
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

SR UNIVERSITY
ANANTHSAGAR, HASANPARTHY (M), WARANGAL URBAN, TELANGANA - 506371, INDIA

Inventors

1. YELIPEDDI MAHIPAL REDDY
SCHOOL OF AGRICULTURE, ANANTHSAGAR, HASANPARTHY (M), WARANGAL URBAN, TELANGANA - 506371, INDIA
2. GUDA BHARGAVI
ANANTHSAGAR, HASANPARTHY (M), WARANGAL URBAN, TELANGANA - 506371, INDIA

Claims

1. An Innovative Paddy Harvester Box comprising an integrated drying system and a husk–straw separation mechanism, configured to simultaneously collect, dry, and clean harvested paddy grains during harvesting, wherein the system reduces grain moisture content by 5–10% and separates impurities using mechanical and pneumatic operations within the harvester box.

2. The system as claimed in Claim 1, wherein the drying unit utilizes engine exhaust heat or a controlled air heating element to supply warm air for moisture reduction of paddy grains during harvesting.

3. The system as claimed in Claim 1, wherein the husk–straw separator employs a vibrating sieve, fan, and airflow channel combination to separate husk, straw particles, and dust from the paddy grains instantly.

4. The system as claimed in Claim 1, wherein a sensor-based control unit monitors and regulates temperature, airflow, and moisture level automatically through a microcontroller for optimal drying conditions.

5. The system as claimed in Claim 1, wherein the control panel allows the operator to manually adjust drying temperature, fan speed, and moisture target levels, enhancing user flexibility and adaptability to field conditions.

6. The system as claimed in Claim 1, wherein the entire mechanism performs continuous drying and separation during harvesting, thereby reducing time, labour, and post-harvest losses while improving overall grain quality.

Specification

Description:FIELD OF THE INVENTION
The present invention relates to the field of agricultural machinery and post-harvest processing systems, specifically to harvesting equipment designed for paddy cultivation. More particularly, it pertains to an innovative paddy harvester box that integrates both grain drying and husk–straw separation mechanisms within the harvesting stage. The invention falls within the domain of mechanized harvesting, grain cleaning, and moisture reduction technologies, offering a compact, retrofittable solution that improves efficiency, reduces post-harvest losses, and enhances grain quality by enabling simultaneous drying and impurity separation during paddy harvesting operations.
BACKGROUND OF THE INVENTION
In traditional paddy harvesting systems, the harvested paddy often gets mixed with husk and straw residues inside the harvester box, resulting in impure grain output that requires additional cleaning and drying operations. Furthermore, freshly harvested paddy typically contains high moisture content (around 20–25%), which necessitates separate post-harvest drying using sunlight or mechanical dryers. These processes are time-consuming, labor-intensive, and increase production costs for farmers.
Additionally, delays in drying can lead to grain discoloration, fungal growth, and quality deterioration, affecting both the market value and storage life of the paddy. The lack of an integrated system for on-field drying and clean separation within the harvesting stage limits efficiency and profitability.
SUMMARY OF THE INVENTION
This summary is provided to introduce a selection of concepts, in a simplified format, that are further described in the detailed description of the invention.
This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
The proposed invention introduces a novel modification to the paddy harvester box, enabling simultaneous separation of husk and straw residues from harvested paddy grains and in-situ drying to reduce moisture content by approximately 5–7% during harvesting.
 Saves Time and Labor
 Economically Beneficial to Farmers
 Reduced Post-Harvest Losses
 Improved Grain Quality and Storage
To further clarify advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which is illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The illustrated embodiments of the subject matter will be understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems, and methods that are consistent with the subject matter as claimed herein, wherein:
FIGURE 1: INNOVATIVE PADDY HARVESTER MODULE – FUNCTIONAL DIAGRAM INTEGRATED DRYING AND SEPARATION SYSTEM
The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF THE INVENTION
The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to clearly communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms “a",” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes” and/or “including,” when used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In addition, the descriptions of "first", "second", “third”, and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include at least one of the features, either explicitly or implicitly.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The present invention relates to a modified paddy harvester box that integrates drying and husk–straw separation functions directly into the harvesting process. Traditional harvesting systems collect paddy grains mixed with husk and straw residues, requiring additional post-harvest cleaning and drying operations. Freshly harvested paddy also contains high moisture content, typically between 20–25%, which necessitates separate drying using sunlight or mechanical dryers. These processes are time-consuming, labour-intensive, and increase costs for farmers. The proposed invention addresses these challenges by enabling simultaneous drying and impurity separation within the harvester box itself.
The system comprises multiple functional modules working in synchronization. A husk–straw separation module removes husk, straw fragments, and dust from harvested grains using mechanical sieves, airflow channels, and fan-assisted separation. An integrated drying module reduces grain moisture content by approximately 5–7% during harvesting, utilizing controlled airflow and, in certain embodiments, engine exhaust heat or heating elements. An air circulation and heat control module ensures uniform drying by regulating airflow velocity and maintaining safe drying temperatures.
The cleaned and semi-dried grains are collected in a storage module, which facilitates easy unloading or bagging. A control and monitoring module automates and regulates subsystem operations, employing sensors and microcontrollers to monitor temperature, airflow, and moisture levels. Farmers may also manually adjust drying parameters such as fan speed and target moisture levels through a control panel, providing flexibility under varying field conditions.
Additionally, a waste management module handles separated husk and straw residues, which can be repurposed for fodder, biofuel, or composting. The backend processing unit ensures synchronization of drying, separation, and airflow regulation, thereby improving efficiency and reducing post-harvest losses.
Potential embodiments include basic mechanical separation with passive drying, advanced thermal drying with controlled airflow, hybrid cyclone–mesh separation systems, smart monitoring with automation, multi-stage airflow channel designs, and dual-chamber configurations for separate drying and separation.
By integrating drying and separation into the harvesting stage, the invention reduces labour requirements, minimizes post-harvest losses, improves grain quality, and enhances storage life. The compact and retrofittable design allows farmers to upgrade existing harvesters, making the system economically viable and farmer-friendly.
Core Modules:
1.Husk–Straw Separation Module: To remove husk, straw pieces, and other impurities from the harvested paddy before collection.
2. Integrated Drying Module: To reduce the moisture content of the harvested paddy by 5 - 7% during collection.
3.Air Circulation and Heat Control Module: To provide uniform air flow and maintain safe drying temperature.
4. Collection and Storage Module: To safely collect clean and semi-dried grains for easy unloading or bagging.
5. Control and Monitoring Module: To automate and regulate the operation of all subsystems such as sensors and controls fan speed, heater operation, and separation efficiency.
6.Waste Management Module: To handle and utilize separated husk and straw effectively.
Backend: The control and processing center that manages all the operations of the system including drying, separation, airflow regulation, and monitoring. It ensures that all modules work in synchronization for efficient grain cleaning and moisture reduction during harvesting.
POTENTIAL EMBODIMENTS
 Basic Mechanical Separation with Passive Drying Unit.
 Advanced Thermal Drying with Controlled Air Circulation.
 Hybrid Separation System (Cyclone + Mesh Filter).
 Smart Monitoring and Automation Model.
 Multi-Stage Airflow Channel Design.
 Dual Chamber - Separate Drying and Separation Units.
CONCLUSION
This innovation addresses the major post-harvest challenges faced by farmers, such as high grain moisture content, mixing of husk and straw residues, long drying durations, and increased labour and operational costs. By enabling on-field moisture reduction (5–7%) and automatic separation of impurities, the system provides clean, semi-dried, and high-quality paddy immediately after harvesting.
NOVELTY:
 Integrated Drying System within Harvester Box.
 Husk–Straw Separation at the Source.
 Dual-Function Mechanism.
 Utilization of Engine Exhaust Heat.
 Smart Control and Monitoring System.
 Compact and Retrofittable Design.

, Claims:1. An Innovative Paddy Harvester Box comprising an integrated drying system and a husk–straw separation mechanism, configured to simultaneously collect, dry, and clean harvested paddy grains during harvesting, wherein the system reduces grain moisture content by 5–10% and separates impurities using mechanical and pneumatic operations within the harvester box.
2. The system as claimed in Claim 1, wherein the drying unit utilizes engine exhaust heat or a controlled air heating element to supply warm air for moisture reduction of paddy grains during harvesting.
3. The system as claimed in Claim 1, wherein the husk–straw separator employs a vibrating sieve, fan, and airflow channel combination to separate husk, straw particles, and dust from the paddy grains instantly.
4. The system as claimed in Claim 1, wherein a sensor-based control unit monitors and regulates temperature, airflow, and moisture level automatically through a microcontroller for optimal drying conditions.
5. The system as claimed in Claim 1, wherein the control panel allows the operator to manually adjust drying temperature, fan speed, and moisture target levels, enhancing user flexibility and adaptability to field conditions.
6. The system as claimed in Claim 1, wherein the entire mechanism performs continuous drying and separation during harvesting, thereby reducing time, labour, and post-harvest losses while improving overall grain quality.

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