Description:FORM 2
THE PATENTS ACT, 1970
(39 of 1970)
&
THE PATENTS RULES, 2003
PROVISIONAL SPECIFICATION
(See section 10 and rule 13)
1. TITLE OF THE INVENTION: A BIOMASS PROCESSING SYSTEM AND DEVICES MADE FOR SAID BIOMASS PROCESSING SYSTEM THEREOF
2. Applicants Detail:
Applicant
Sr. No. Name Nationality Address
1 PARASON MACHINERY (INDIA) PRIVATE LIMITED
INDIA GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA 431006 INDIA
Inventor
Sr. No. Name Nationality Address
1. LAXMINARAYAN SHARMA INDIA GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA, 431006 INDIA
2. RAJ KUMAR INDIA GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA 431006 INDIA
3. SANDEEP RAUT INDIA GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA 431006 INDIA
4. PRASHANT NAITHANI INDIA GOLDEN DREAMS, E-27, 4TH FLOOR CHIKALTHANA, MIDC, AURANGABAD, MAHARASHTRA 431006 INDIA
3. Preamble to the description: The following specification particularly describes the invention and the manner in which it is to be performed.
FIELD
The present disclosure relates to the field of biomass preparation. More particularly, the present invention relates to the method and device for said biomass preparation.
BACKGROUND
The plurality of devices required to configure in order to process the biomass from raw material to biomass with intended size or in slurry form. Wherein said biomass can be of different size shapes and types which include but not limits to bagasse, rice straw, wood, Napier grass, cotton waste, banana pseudo stem or another agricultural or non-agricultural type of waste of waste that can be used in order to form slurry for agropulping industry. Whereas, said raw materials can be of different types, hardness, moisture content, size, shape, and configuration that are required to process into the same or similar type of processing configuration in order to form slurry from all types of said raw material. Further, in order to process said plethora types of raw material, said configuration devices are required to configure in the precise sequence, devices with capacity and positioning, otherwise said raw material will not be processed into intended form. Furthermore, in the case of the conventional process of said biomass processing various chemicals are used for softening the raw material or for degradation of the said raw material or in order to make said raw material suitable for processing into the next further processing step of said biomass processing process. Said chemicals used in the case of said biomass processing process can lead into the generation of various types of pollution which include but not limits to soil pollution, water pollution, and air pollution. Wherein said chemicals used in said biomass preparation process may lead to adverse impact on the plurality types of devices configured in order to process said biomass, which can increase the maintenance requirement and reduce the working life of said plurality of devices in order to increase the cost of said biomass production process. However, said biomass produced by means of the application of various types of chemicals may not be suitable for various applications which include but not limits to food grade applications, pharmaceutical packing or use, liquid packaging or application, etc. Moreover, the material processing flow of various stages in said biomass processing process is required to be maintained with precise type and size of input material in order to generate the intended output from the stage biomass processing process and device configured in said biomass processing process with the precise cutting, slushing, and screening provision in order to increase the efficacy and efficiency of said biomass processing process.

Hence, there is a technical gap that exists that needs to be alleviated by means of an effective and efficient biomass processing system and device for said biomass processing.
OBJECTS
Some of the objects of the present disclosure, which at least one embodiment herein satisfies, are as follows:
1. An object of the present disclosure is to articulate a system for biomass processing
2. In another object of the present disclosure is to configure the plurality of devices in accordance with the biomass processing system.
3. Another object of the present disclosure is to facilitate the process of biomass manufacturing without the use of chemicals.
4. Further, the object of the present disclosure is to configure the biomass processing device capable of converting raw biomass into slurry form.
5. Furthermore, the object of the present disclosure is to perform reprocessing of partially processed raw material.
6. Still other object of the present disclosure is to configure the biomass processing device capable of performing the cutting and/or slushing and/or screening of biomass.
7. Still another object of the present invention is to facilitate continuous and batch type of operation.
8. Yet, other object of the present invention is to gradually reduce the size of said raw material.
9. Yet, another object of the present invention is to perform screening of processed, non-processed and partially processed material.
SUMMARY
The present invention envisages a biomass processing system and devices made for said biomass processing system thereof; wherein a biomass processing system comprising; a stacking means configure with said biomass processing system and a conveying means configure with said stacking means. Wherein a shredding means configure with said conveying means and a conveying means configure with said shredding means. Whereas a biomass processor configures with said conveying means in order to convert the fed material into size of 2 to 6 mm in size. Further, a biomass processor comprising; a platform configured said biomass processor and a frame configured said Platform and a tank configured said frame. Wherein a drain configured with said tank and an accept configured with said tank. Furthermore, a screening means configured with said tank and a processing unit configure with said tank and said frame. However, a stock chamber configured with said processing unit and a rotor and a stator configured with said stock chamber, a body configured with said stock chamber and a main shaft configured with said stock chamber, said rotor and said body. Moreover, a gap arrangement provision configured with said main shaft and said biomass processor can be configure to perform the continuous processing type of operation and the batch type of operation.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWING
A biomass processing system and devices made for said biomass processing system thereof the present disclosure will now be described with the help of the accompanying drawing, in which:
Figure 1 illustrates a biomass processing system,
Figure 2 illustrates said biomass processing system,
Figure 3 illustrates a biomass processor,
Figure 4 illustrates said biomass processor,
Figure 5 illustrates said biomass processor,
Figure 6 illustrates said biomass processor,
Figure 5 illustrates said biomass processor,
Figure 6 illustrates said biomass processor,
Figure 7 illustrates said biomass processor,
Figure 8 illustrates said biomass processor.
LIST OF REFERENCE NUMERALS:
Numeral Reference
10 A biomass processing system
11 Stacking means
12 Conveying means
12a Inlet
12b Outlet
13 Shredding means
13a Inlet
13b Outlet
14 Conveying means
14a Inlet
14b Outlet
15 Biomass processor
15a Tank
15b Processing unit
16 Pump
17 Supporting means
X Conveying angle
Y Conveying angle
100 Biomass processor
101 Tank
101a Wall
101b Wall
101c Wall
101d Wall
101e Base
102 Processing unit
103 Platform
104 Frame
105 Frame
105a Supporting rib
106 Inlet
107 Configurator hole
108 Drain
109 Accept
110 Sensing means
111 Stock chamber
112 Stock chamber opening
113 Re-circulation piping
114 Re-circulation inlet
115 Body
116 Oil level indicator
117 Motor based gap arrangement
118 Manual gap arrangement
119 Pulley
120 Motor
121 Plummer block
122 Pulley stand
123 Worm Gearing
124 Screening means
125 Water dilution
126 Steam inlet
127 Pulley shaft
128 Coupling
129 Motor mounting
130 Main shaft
131 Vision glass
132 Air ventilation
133 Lifting means
134 Inspection window
135 Flange
136 Stator
137 Rotor
138 Rotor mounting
139 Vanes
140 Cutting edge
141 Surface
200 Biomass Processor
201 Tank
201a Wall
201b Base
202 Processing unit
203 Inlet
204 Pipe
205 Connector
206 Stock chamber opening
207 Recirculation pipe
208 Recirculation inlet
209 Accept
210 Screening means
211 Outlet
212 Recirculation loop
300 Biomass processor
301 Tank
301a Wall
301b Base
301c Bottom
302 Processing unit
303 Inlet
304 Additional wall
305 Additional wall
306 Screening means
307 Opening
308 Flat face
A Taper Angle
B Taper Angle
C Slop Angle
DETAILED DESCRIPTION
The present invention envisages a biomass processing system (10) as shown in figure no. 01 and 02, said biomass processing system (10) comprising the plurality of equipment which includes but not limits to a stacking means (11), a conveying means (12), a shredding means (13), a conveying means (14), and a biomass processor (15) configure in a manner to formulate said biomass processing system (10) in order to process the raw material relating to agro- pulping which include but not limits to bagasse, wheat straw, rice straw, Napier grass, banana pseudo steam, cotton raw or other agricultural waste that can be converted into the finish product which includes but not limits to fiber slurry, pulp, Bio CNG, paper production etc. Further, said biomass processing system (10) can be commence functioning by means of stacking (11) of raw material which can be in the form of open bundles, open stack of rolls collected from the agricultural farm or other sources. Wherein, said stacking device (11) further, can be configured with said conveying means (12) in order to convey the raw material from said stacking device (11) to said shredding means (13) for further processing in order to convert said raw material stacked on said stacking means (1) into the size which includes but not limits to in the range of 25 mm to 50 mm. In one of the embodiments said shredding means (13) includes a plurality of cutting edges in order to perform the cutting of stacked raw material over said stacking means (11). In one of the preferred embodiments said shredding means (13) includes at least two cylindrical shafts configured parallel to each other with the intermeshing cutting edges in order to perform precise cutting of said stacked raw material. In one of the preferred embodiments said shredding means (13) can be configured in a manner an inlet end (13a) of said shredding means (13) can be configured at a higher height as compared to the stacking height of said raw material at staking means (12), wherein said higher configuration of said inlet end (13a) of said shredding means (13) allows the fed of raw material at height in order to perform shredding operation effectively with assistance of gravitational force. Whereas said conveying means (12) can be configured in a manner to perform feeding of raw material from said stacking means (11) at the height and distance of said inlet end (113a) of said shredding means (13). In one of the embodiments the length of said conveying means (12) can be more than the distance between said stacking means (11) and said shredding means (12) and said conveying means (12) can be configured with said stacking means (11) and said shredding means (13) in an inclined manner at a conveying angle (X) can be in the range of larger than 10° and smaller than the 90° with respect to said stacking means (11) configuration. Furthermore, an outlet end (13b) of said shredding means (13) can be directed at the lower height as of configuration of said stacking means (11) and at higher height of an inlet (14a) of said conveying means (14) in order to receive the output from said shredding means (13) at the bottom in order to perform the streamline shredding of biomass fed in said shredding means (13). Wherein said conveying means (14) can be configured in a manner to receive the output from said shredding means (13) at a lower height in said inlet (14a) and feeding said received output from said shredding means (13) at higher height by means of an outlet (14b) as an input for said biomass processor (15) for further processing of said output from said shredding means (13) into intended final result of said biomass processing system (10). In another embodiment said conveying means (14) can be larger in length as compared to the distance between said shredding means (13) and said biomass processor (15) and can be configured in an inclined manner with a conveying angle (Y) which include but not limits in the range of larger than 10° and smaller than the 90° with respect to said shredding means (13) configuration. However, said biomass processor (15) can be configured in a manner to receive the output from said shredding means (13) at a higher height and process the output from said shredding means (13) at a lower height or the bottom in order to enhance the processing capacity and induce the efficiency of said biomass processor (15) and said biomass processing system (10). Wherein said biomass processor (15) comprises a plurality of components which include but not limited to screening means, cutting means and slushing means configured in order to process the output of said fed input from said shredding means (13) into size which include but not limits to range 2mm to 6mm. In one of the preferred embodiments said biomass processor (13) can be configured to convert the biomass to at least of size range of 2 mm to 5 mm in order to produce the uniform and micro-sized of output for further processing in order to produce the pulp. In one of the embodiments, the output from said biomass processor (15) can be of type liquid or semisolid in form with mixture of said inputted material and water assimilated in order to perform further processing. Moreover, a plurality of size and shapes supporting means (17) can be configure with the various equipment’s of said biomass processing system (10) which include but not limits to said stacking means (11), conveying means (12, 14), said shredding means (13), etc. in order to provide rigid and robust configuration of said equipment’s and precise positioning in order to perform an intended function to convert said raw material into intended output. In one of the embodiments said conveying means (12) can include the conveyor with flat based in order to provide sufficient space for stacking of staked raw material in staking means (11). In one of the embodiments said conveying means can be of type which include but not limits to belt conveyor etc. whereas said conveying means (14) can include a screw type of valley based pushed type of surface in order to convey the raw material with cut formed into small pieces or size. In one of preferred embodiment said conveying means (14) can be of type screw conveyor. In another embodiment said biomass processing system (10) can be configured with a pump (16) in a manner to direct the output from said biomass processor (15) to further processing .
In further, embodiment its apparent to the person skilled in the art that the other equipment which includes but not limits to pumps, cleaners, washers, screening devices, etc. that may or may not be disclosed in the present invention may be required to configure with said biomass processing system (10) in accordance with the application requirement in order to convert the raw material into intended output.
In one of the embodiments as shown in figure no. 03, a biomass processor (100) can include a tank (101) configured with a processing unit (102) in order to process the input fed into said tank (101) from an inlet (106). Wherein said tank (101) and said processing unit (102) can be installed on a platform (103) in order to facilitate a foundation base for installation of said biomass processor (100) and absorb vibration and frequencies, sustain load, handling of said biomass processor (100) as well as restricts the contact of said biomass processor (100) from earth or floor to enhance the operation. Further, said platform (103) can be configured with a frame (104, 105) in order to provide provision for the configuration of said tank (101) and said processing unit (102). Wherein said frame (104, 105) can be smaller than said platform (103) and larger than the base of said tank (101) and said processing unit (102). In one of the preferred embodiments said frame (104, 105) can be two in numbers configured separately with said tank (101) and said processing unit (102), in a manner said frame (104) can be configured with said tank (101) and said frame (105) can be configured with said processing unit (105). In another embodiment said frame (104, 105) can be of a shape similar as of base of said tank (101) or said processing unit (102) or can be of a shape that includes but not limited to square, rectangular, oval, circular, ellipsoidal, etc. In another preferred embodiment said frame (104) and said frame (105) can be square or rectangular in shape with a plurality of a supporting rib (105a) configured intermittently in accordance with the application demand. Furthermore, said tank (101) is configured with said frame (104) of square shape, wherein said tank (101) can be circular in cross-section with a plurality of apertures formed on a periphery of said tank (101) which include but not limits to a configurator hole (107), a drain (108), an accept (109) and sensing means (110). In one of the embodiments an extended pipe or collar can be configured with said holes in order to extend the configuration of respective ancillaries or fetch the intended output from said tank (101) or provide provision for easy access with said tank (101). In one of the embodiments said tank (101) can be configured with at least one accepts (109) configured on any side of said processing unit (102) configuration, whereas in another preferred embodiment said tank (101) can be configured with two accept (109) on both sides of said processing unit (102) configuration. Whereas said configurator hole (107) can be configured on either side of the periphery of said tank (101) in order to provide provision of configurator of further processing devices as required in said biomass processing system (10) said tank (101) if required and drain (110) can be facilitate draining of processing material from said tank (101). Said level sensing means (111) can be configured with said tank (101) in order to determine the level of fluid within said tank (101) and alert the operator in case of any fluctuation in the intended level of the fluid within said tank (101). However, said tank (101) can be left open from top side or side opposite to said frame (104) configuration in order to facilitate provision for said inlet (106) by means of said conveying means (14) or by means of crane or other lifting mechanism and in order to allow streamline the release of heat, fume if any produced during the processing of biomass fed in said biomass processor (100). Moreover, said processing unit (102) can be configure with said tank (101) in order to process the fed material within said tank (101), wherein said processing unit (102) can be configure with said tank (101) by means of a stock chamber (111) in order to allow configuration of said processing unit (102) with said tank (101). Further, said stock chamber (111) can be configure with a body (115) in order to house a main shaft (130) and allow configuration of gap arrangement provision (117, 118). Wherein said gap arrangement provision (117, 118) can be of manual gap arrangement (118) and motor operated gap arrangement (117) in order to maintain the quality of output from said biomass processor (100). Furthermore, said processing unit (102) including said main shaft (130) can be operated by means of a pulley (119) and a motor (120) based operating system, wherein said pulley (119) can be configured on a pulley stand (122) by means of a Plummer block (121) in order to form a configuration with said motor (120). However, an oil level indicator (116) can be configured with said body (115) in order to monitor the level of lubrication within said body (115) in order to operate said processing unit (102) smoothly without any excessive heat generation or distortion.
In another embodiment as shown in Figure No. 03 in case of continuous processing required instead of batch operation and/or if during the processing of material fed into said tank (101), the processed or partially processed material collected in said stock chamber (111) can be recirculated within said tank (101) for further reprocessing into the final output. Wherein said stock chamber (111) can include at least an opening (112) configure with a recirculation piping (113) directed within said tank (101) by means of an outlet (114) in order to reprocess of collected material in said stock chamber (111). Whereas said recirculation and reprocessing of said collected material in said stock chamber (111) enhance the quality of output produced by said biomass processor (100) without generation of partially processed output.
In another embodiment as shown in figure no. 04 said biomass processor (100) illustrates from the top side direction wherein said tank (101) can be configured with said processing unit (102) by any one of wall (101a, 101b, 101c, 101d) in a manner to process the fed material. Further, said accepts (109) can be configure on any two walls (101a, 101b, 101c, 101d) located on both of said processing unit (102). Whereas at any one of said walls (101a, 101b, 101c, 101d) can be partially taper in shape in order to facilitate centralized processing provision for said tank (101) and said biomass processor (100). Furthermore, a screening means (124) can be configured on a base (101e) of said tank (101) in order to perform screening of processed material from non-processed material. In one of the embodiments said accept (109) can be configured below said screening means (124). In another embodiment said screening means (124) can include a plurality of an aperture (124a) in order to filter the processed and non-processed material from said input or processed material. In one of the preferred embodiments said apertures (124a) can be equal to size as of the output from said accepts (109) required in order to separate the accepted output and reject in accordance with the size of said processed material. However, in one of the preferred embodiments said processing unit (102) can be configure with said wall (101d) and said wall (101a) opposite to said processing unit (102) can be partially taper in shape, wherein said accepts (109) can be configure on said walls (101b, 101c) respectively. Whereas said screening means (124) configure opposite to inlet (106) or said tank (101) opening on said base (101e). In one of the embodiments said screening means (124) can be of shape which include but not limits to circular, oval, rectangular, rhombus, square, etc. in shape configured in a same or similar size of hole manufactured on said base (101e) of said tank (101). In one of the preferred embodiment said screening means (124) can be square in shape configure in hole drilled in said base (101e) located in front of the portion of said processing unit (102) intruded in said tank (101). In further embodiment said base (101e) can be made slightly above the bottom of said tank (101) in order to allow said accept (109) with configured pipe to configure below-said screening means (124) and provide sufficient space to perform screening operation of said processed material. Said space between said base (101e) and said bottom of said tank (101) can be at least equal or two time the diameter of said accept (109) with the pipe configured in circular in shape or other shapes even or varying in shape or configuration with said accept (109). Whereas a water dilution (125), a steam inlet (126), and said configurator hole (107) can be configured above said base (101e) and said screening means (124) in order to homogeneously mix the water for dilution from said water dilution inlet (125) and/or said steam from said steam inlet (126) in said material from said inlet (106) or said partially processed material exists in said tank (101) in order improve the quality of output to enhance the efficacy of said biomass processing system (10) and said biomass processor (100) and provides the provision for other directly or indirectly devices required to configure with said biomass processing system (10) with said tank (101) . Said base (101e) of said tank (101) can be slightly tapered or furnished in a manner to direct the material from the periphery of said tank (101) and said walls (101a, 101b, 101c, 101d) towards said screening means (124) in order to improve the efficiency of said screening operation. In one of embodiment said walls (101a, 101b, 101c, 101d) can be curved in shape and articulated in a manner to form a complete circle when configured with each other and said wall (101a) can be tapered in a manner the taper starts from small distance from said screening means (124) extended vertically from height equal or more than that of said processing unit (102) configuration opening on said wall (101d) in order to from the circulation of processing material towards the towards said processing unit (102) to increase the efficiency of said material processing. Whereas said configuration of said walls (101a, 101b, 101c, 101d) can be curved in shape facilitates the replaceable configuration of said walls (101a, 101b, 101c, 101d) for said tank (101) in case of damage or leakage of any of said walls (101a, 101b, 101c, 101d) can be replaced instantly with less downtime.
Further as shown in figure no. 05 said processing unit (102) can be configure with a rotor (137) with a plurality cutting edges (139) articulated on a periphery and rotatable configured with said main shaft (130) by means of a rotor mounting (138) within said stock chamber (111). Whereas a stator (136) can be configured statically behind said dynamic rotor (137) in order to form a static-dynamic processing configuration for said biomass processing within said stock chamber (111). Further, said stator (136) includes a plurality of cutting edges (140) extended towards said rotor (137) in order to perform the cutting, slushing action over said biomass comes in contact with said cutting edges (137, 139) in to intended size and shape till said processed biomass does not pass through said screening means (124) as a accept. Further, said stator (136) can be statically configured with a surface (141) of said stock chamber (111) wherein said rotor is configured with said main shaft (130) by means of said rotor mounting (138) in a manner a gap (G) can be maintained in said stator (136) and said rotor (137) by means of extended length of said main shaft (130) within said stock chamber (111). Wherein said Gap (G) can be maintained in accordance with the application requirement, type of processing material, and output requirement. In one of the embodiments said Gap (G) can be maintained in the range of 0.2 to 2.0 unit. Said main shaft (130) can be confined in said body (115) and configured with said gap arrangement means (117, 118) in order to maintain the processing area between said rotor (137) and said stator (136) in order to compensate wear and tear of said stator (136) and/or said rotor (137), facilitate the provision to manage gap in accordance with the application requirement to maintain the quality of output from said biomass processor (100). Furthermore, said gap arrangement (117, 118) can be of type said motor-based gap adjuster (117) and/or manual gap adjuster (118) configured in accordance with the application requirement and size of said processing unit (102). In one of the embodiments said manual gap arrangement (118) can be configured by means of a worm gearing (123) in order to maintain said Gap (G). Said main shaft (130) can be configured with a pulley shaft (127) by means of a coupling (128) in order to formulate a flexible configuration of said main shaft (130) and said pulley shaft (127). Said pulley shaft (127) further configured with said pulley (119) configured within said Plummer blocks (121) and configured with said motor (120) in order to transfer rotation generated by said motor (120) to said main shaft (130) and said rotor (137). In one of the embodiments said pulley (119) based configuration can be formulated by means of other driving mechanisms which include but not limits to chain-based drive, gear-based drive, belt drive etc. In one of the preferred embodiments said pulley (119) can be of type belt drive pulley type operating. However, a vision glass (131) and an inspection window (134) can be facilitated to perform inspection and preventive maintenance of said main shaft (130) confined in said body (115), whereas an air circulation vents (132) can be provided in order to release the heat produced within said body (115) by means of rotation and friction of said main shaft (130) or transferred from said stock chamber (111). Moreover, a handling means (133) can be provided on said processing unit (102) in order to perform movement and handling of said processing unit (102) and can be required during the installation of said processing unit (102) with said bio-mass processor (100) and a handling means (134) can be configured with said platform (103) in order to perform handling and movement of complete said biomass processor (100). In one of the embodiments in the case of continuous processing type of operation required instead of the batch type of operation said opening (112) can be provided with said stock chamber (111) in order to discharge the partially processed material through the re-circulation process.
In another embodiment as shown in figure no. 06, in case of continuous operation demands with higher capacity a biomass processor (200) can be designed in order to operate with a recirculation loop (212). Wherein a tank (201) and a processing unit (202) can configure with each other in order to form said recirculation loop (212) by means of plurality of a pipes (204), the connectors (205) and recirculation pipe (206), etc. Further, said plurality of pipes (204) can be configured with said plurality of connectors (205) in order to form a juncture of two pipes (205) with each other and can be configured over a wall (201a) on top adjacent to an inlet (203) in order to form the multiple inlets in said tank by means of said inlet (203) and a plurality of outlets (211) from said pipes (204). Whereas an inlet (208) to said plurality of pipes (204) can transferred from a recirculation opening (206) by means of said recirculation pipe (207), wherein said recirculation pipe (207) can act as a fluid transmitter from said recirculation opening (206) of said biomass processor (200) to said inlet (208) configured with at any one of said pipe (204). In one of the embodiments said recirculation loop (212) can be of shape which includes but not limits to square, circular, rectangular, elliptical, etc. in order to cover the complete periphery of said tank (201). In one of the preferred embodiments said recirculation loop (212) can be square shape configured on top said inlet side (203) of said tank (201) supported by said tank wall (201a). In another embodiment, at least four number of pipes (204) can be used in order to form said recirculation loop (212), wherein at least one of said pipe (204a) includes at least two apertures (211, 208) which include not limits to said outlet (211) and said inlet (208) in order to allow flow of partially processed material within from said inlet (208) into said recirculation loop (212). Said pipe (204a) with said inlet (208) and said outlet (211) can be configured above said processing unit (202) adjacent to said wall (201a), wherein said processing unit (202) configured with said tank (201) in order to maintain streamline the flow of said recirculation fluid in said re-circulation loop (212). In one of the preferred embodiments said outlet (211) and said inlet (208) can be articulated in a manner said outlet (211) can be manufactured at the center position of said pipe (204a) whereas said inlet aperture (208) can be drilled offset to said outlet aperture (211). In another embodiment said outlet aperture (211) can be configured exactly at the center of said pipe (204) opened in said tank (201) and designed in a manner to maintain the flow of recirculation material at the walls (201a) for three pipes (204) except said pipe (204a). Wherein said outlet (211) from said pipe (204) can be adjusted by the application requirement to maintain the flow of fluid in front of said processing unit (202) part protruded within said tank (201). However, a screening means (210) can be configured within said tank (201) in accordance with the configuration illustrated in an earlier embodiment with said tank (101, 301). Moreover, the flow of material from said recirculation loop (212) by means of said outlet (211) can be adjusted to avoid direct flow on said screening means (210) and flow material to be directed from walls (304, 305) or from a base (201b) of said tank (201) in order safeguard said screening means (210) from damage and restrict unintended material flow from said screening means (210) towards an accept (209) in order to maintain quality of output from said biomass processor (200).
In another embodiment as shown in figure no. 07 and 08 a biomass processor (300) wherein a tank (301) can be a circular cross-section homogeneous or joints articulated in a manner to facilitate a complete uniform circular wall (301a) from a base (301b) to a top or an inlet (303). Further, an additional wall (304, 305) can be configured with said base (301b) in order to direct the inlet material towards said screening means (306) in order to perform the intended process and generate the tribulation effect. Wherein said screening means (306) can be configured in front of the portion of said processing unit (302) intruded within said tank (301) in a manner to form a central configuration within said tank (101). Furthermore, said additional walls (304, 305) can be configured with said base (301b) in a manner that at least one of said wall (304) forms taper of height equal or greater than that of said opening (307) for said processing unit (302) in order to form the taper height equal or more than that of said material processing height formed by said processing unit (302). In one of the preferred embodiments said wall (304) can be configured opposite to said processing unit (302) at a taper angle (A) can be in the range of 30 to 60°. In one of the preferred embodiments said taper angle (A) can be 45°. Whereas said wall (305) can surround the remaining area of said wall (301a) with taper angle (B) can be in the range of 10 to 15 ° directed towards said screening means (306). Wherein said wall (304) can start said taper angle (A) at least the distance of 5 units from the edge of said screening device (306). Furthermore, said base (301b) can formulate a slop with respect to a bottom (301c) of said tank (301) increasing from said processing unit (302) configuration wall towards said wall (305) opposite of said processing unit (302) in order to maintain the gap below said screening means (306) in order to collect the output material and discharge from an accept (309). In one of the preferred embodiments said slop angle (C) can be at least 3° in order to direct the processing fluid towards said processing unit (302) and said screening means (306). However, in one of the embodiments a flat face (308) with an opening (307) can be manufactured on the periphery said tank (301) in order to configure said processing unit (302) with said tank (301). In another embodiment said wall (304) can be equal in angle to said wall (305) which includes but not limited to said taper angle (B) in the range of 10 to 15 °. Moreover, said walls (304, 305) assist in order to generate the turbulence within said tank (101) in order to perform effective processing and formation of the homogeneous mixture of fed material.
TECHNICAL ADVANCEMENTS
The present disclosure described hereinabove has several technical advantages including, but not limited to, said biomass processing system and devices made for said biomass processing system thereof that:
• Articulate a system for biomass processing.
• Configure the plurality of devices in accordance with the biomass processing system.
• Facilitate process the of biomass without the use of chemicals.
• The biomass processing device capable of converting raw biomass into slurry form.
• Reduce raw biomass material to 2 to 5 mm in size.
• Configure the biomass processing device capable of performing the cutting and/or slushing and/or screening of biomass.
• Gradually reduce the size of said raw material.
• Formulates a replaceable configuration.
• Process all types of biomass raw material in a single biomass processing system.
The embodiment herein and the various features and advantages details thereof are explained with reference to the non-limiting embodiment in the following descriptions. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiment herein, the examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiment herein. Accordingly, the examples should not be constructed as limiting the scope of the embodiment herein. The foregoing description of the scientific embodiment will so fully revel the general nature of the embodiment herein that others can, by applying current knowledge, readily modify and / or adapt for various application such as specific embodiments without departing from the generic concept, and, therefore, such adaptions and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments.
It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiment those skilled in the art will recognize that the embodiments herein can be practiced with modifications within the spirit and scope of embodiment as described herein.
Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of the any other element, integer or step, or group of elements, integers or steps.
The use of the expression “at least” or “at least one” suggested the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the disclosure to achieve one or more of the desired objects or result.
Any discussion of documents, acts, materials, devices, articles, or the like that has been included in this specifications is solely for the purpose of providing a context for the disclosure, it is not to be taken as an admission that any or all of these matters from a part of the prior art base or were common general knowledge in the field relevant to the disclosure as it existed anywhere before the priority date of this application.
While considerable emphasis has been placed herein on the components and component parts of the preferred embodiment, it will be appreciated that many embodiments can be made and that many changes can be made in the preferred embodiments without departing from the principles of the disclosure. These and other changes in the preferred embodiment as well as other embodiment of the disclosure will be apparent to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the forgoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
Dated this 1st day of March 2024
Shailendra Omprakash Khojare,
IN/PA-4041
Applicants Patent Agent

, Claims:CLAIM
We claim;
1. A biomass processing system (10) comprising;
a stacking means (11) configure with said biomass processing system (10),
a conveying means (12) configure with said stacking means (11),
a shredding means (13) configure with said conveying means (12),
a conveying means (14) configure with said shredding means (13), and
a biomass processor (15) configures with said conveying means (14) in order to convert the fed material into size of 2 to 6 mm in size.
2. The biomass processing system (10) as claimed in claim 1; wherein said biomass processing system (10) can process the raw material relating to agropulping which include but not limits to bagasse, wheat straw, rice straw, Napier grass, cotton raw or other agricultural waste.
3. The biomass processing system (10) as claimed in claim 1; wherein said biomass processing system (10) can be commence functioning by means of stacking (11) of raw material.
4. The biomass processing system (10) as claimed in claim 1; wherein said stacking device (11) can be configured with said conveying means (12) in order to convey the raw material from said stacking device (11) to said shredding means (13).
5. The biomass processing system (10) as claimed in claim 1; wherein said shredding means (13) can convert raw material into size which includes but not limits to in the range of 25 mm to 50 mm.
6. The biomass processing system (10) as claimed in claim 1; wherein said shredding means (13) includes a plurality of cutting edges in order to perform the cutting of stacked raw material over said stacking means (11).
7. The biomass processing system (10) as claimed in claim 1; wherein said shredding means (13) can be configured in a manner an inlet end (13a) of said shredding means (13) can be configured at a higher height as compared to the stacking height of said raw material at staking means (12).
8. The biomass processing system (10) as claimed in claim 1; wherein the length of said conveying means (12) can be more than the distance between said stacking means (11) and said shredding means (12).
9. The biomass processing system (10) as claimed in claim 1; wherein said conveying means (12) can be configured with said stacking means (11) and said shredding means (13) in an inclined manner at a conveying angle (X) can be in the range of larger than 10° and smaller than the 90° with respect to said stacking means (11) configuration
10. The biomass processing system (10) as claimed in claim 1; wherein an outlet end (13b) of said shredding means (13) can be directed at the lower height as of configuration of said stacking means (11) and at higher height of an inlet (14a) of said conveying means (14).
11. The biomass processing system (10) as claimed in claim 1; wherein said conveying means (14) can be configured in a manner to receive the output from said shredding means (13) at a lower height in said inlet (14a) and feeding said received output from said shredding means (13) at higher height by means of an outlet (14b) to said biomass processor (15).
12. The biomass processing system (10) as claimed in claim 1; wherein said conveying means (14) can be larger in length as compared to the distance between said shredding means (13) and said biomass processor (15) and can be configured in an inclined manner.
13. The biomass processing system (10) as claimed in claim 1; wherein said biomass processor (15) can be configured in a manner to receive the output from said shredding means (13) at a higher height and process the output from said shredding means (13) at a lower height or the bottom.
14. The biomass processing system (10) as claimed in claim 1; wherein said biomass processor (15) can process the output of said fed input from said shredding means (13) into a size range of 2mm to 6mm.
15. The biomass processing system (10) as claimed in claim 1; wherein said biomass processor (15) can process the output of said fed input from said shredding means (13) into a size range 2mm to 5mm.
16. The biomass processing system (10) as claimed in claim 1; wherein said conveying means (13) can be of belt conveyor and said conveying means (14) can be screw conveyor
17. A biomass processor (15, 100, 200, 300) comprising;
a platform (103) configured said biomass processor (100, 200, 300),
a frame (104, 105) configured said Platform (103),
a tank (101, 201, 301) configured said frame (104),
a drain (108) configured with said tank (101, 201, 301),
an accept (109, 209) configured with said tank (101, 201, 301),
a screening means (124, 210, 306) configured with said tank (101, 201, 301),
a processing unit (102, 202, 302) configure with said tank (101, 201, 301) and said frame (105),
a stock chamber (111) configured with said processing unit (102, 202, 302),
a rotor (137) and a stator (136) configured with said stock chamber (111)
a body (115) configured with said stock chamber (111),
a main shaft (130) configured with said stock chamber (111), said rotor (137) and said body (115),
a gap arrangement provision (117, 118) configured with said main shaft (130),
wherein said biomass processor (100, 200, 300) can be configure to perform the continuous processing type of operation and the batch type of operation.
18. The biomass processor (15,100, 200, 300) as claimed in claim 17; wherein said tank (101, 201, 301) can be configured with two accept (109, 209).
19. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein a screening means (124, 210, 306) can be configured on a base (101e) of said tank (101, 201, 301).
20. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said accept (109) can be configured below-said screening means (124, 210, 306).
21. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said screening means (124, 210, 306) can include plurality of an apertures (124a) of equal to size as of the output from said accepts (109, 209) intended.
22. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said processing unit (102, 202, 302) can be configured with said wall (101d) and said wall (101a, 304) opposite to said processing unit (102, 202, 302) can be partially taper in shape.
23. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein the space between said base (101e, 301b) and a bottom (301c) of said tank (101) can be at least equal or two times the diameter of said accept (109, 209).
24. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein a water dilution (125), a steam inlet (126), and a configurator hole (107) can be configured above said base (101e) and said screening means (124, 210, 306).
25. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said walls (101a, 101b, 101c, 101d) can be curved in shape and articulated in a manner to form a complete circle when configured with each other.
26. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said processing unit (102, 202, 302) can be configure with a rotor (137) with a plurality cutting edges (139) articulated on a periphery and rotatable configured with said main shaft (130) by means of a rotor mounting (138) within said stock chamber (111).
27. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said stator (136) can be configured statically behind said dynamic rotor (137) in order to form a static-dynamic processing configuration within said stock chamber (111).
28. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said stator (136) includes a plurality of cutting edges (140) extended towards said rotor (137).
29. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein a gap (G) can be maintained in said stator (136) and said rotor (137) by means of an extended length of said main shaft (130) within said stock chamber (111).
30. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said gap arrangement (117, 118) can be of type said motor-based gap arrangement (117) and a manual gap arrangement (118).
31. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein opening (112) can be provided with said stock chamber (111).
32. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein a recirculation loop (212) can be formed by means of plurality of a pipes (204), the connectors (205) and recirculation pipe (113, 206).
33. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein at least four number of pipes (204) can be used in order to form said recirculation loop (212) and at least one of said pipe (204a) includes at least two apertures (211, 208).
34. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said outlet aperture (211) can be configured exactly at the center of said pipe (204) opened in said tank (101, 201, 301).
35. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said inlet aperture (208) can be drilled offset to said outlet aperture (211).
36. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein an additional wall (304, 305) can be configured with said base (301b).
37. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said screening means (124, 210, 306) can be configured in front of the portion of said processing unit (102, 202, 302) intruded within said tank (101, 201, 301)
38. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein at least one of said wall (304) forms taper of height equal or greater than that of said opening (307).
39. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein a taper angle (B) can be in the range of 10 to 15 ° directed towards said screening means (306).
40. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein said base (301b) can formulate a slop with respect to a bottom (301c) of said tank (101, 201,301).
41. The biomass processor (15, 100, 200, 300) as claimed in claim 17; wherein a slop angle (C) can be in at least of 3 °.

Dated this 1st day of March 2024
Shailendra Omprakash Khojare,
IN/PA-4041
Applicants Patent Agent