Abstract: The present subject matter disclosed herein relates to a bracket (100) on a cross member (101) connected to vehicle underbody to improve vibration transfer from an engine to the vehicle body. The bracket (100) has a first side surface (102a), a second side surface (102b), and a top surface (103). The first side surface (102a) and the second side surface (102b) are parallel to each other. One end of each of the first and second side surfaces (102a, 102b) is connected to the top surface (103). Each of the first and the second surfaces (102a, 102b) includes horizontal beads (104a, 104b). The bracket (100) further includes a plurality of horizontal plates (105), wherein one end of each of the horizontal plates (105) is connected to the first side surface (102a) and the another end of each of the horizontal plates (105) is connected to the second side surface (102b).
The present subject matter described herein relates to a bracket connected to a cross member of a vehicle. In particular, the present subject matter relates to a bracket structure provided on a cross member connected to a vehicle body for reducing vibration transfer from an engine to the vehicle body.
BACKGROUND
[0002] In an automobile, a powertrain and a transmission unit are mounted on a vehicle body using an engine mount. In a vehicle where the engine is mounted under the vehicle body, the engine mount is used to connected the engine to a cross member placed under the vehicle body.
[0003] During engine running condition, vibrational forces are developed on the engine mount and the cross member because the engine mount is directly connected to the powertrain and the transmission unit of the engine. Subsequently the vibrations may be transferred from the engine mount to the vehicle body through the cross members.
[0004] Moreover, due to the excessive vibration, there are chances of cross member deformation.
[0005] In the existing design of rear engine mount area, the engine mount is welded on the cross member and no other bracket or reinforcement is provided to prevent/reduce deformation of the cross member. Therefore, the existing design for engine mount doesn't provide sufficient rigidity to dampen the vibrations. Overall the vibrational loading which comes through the engine mount deforms the cross member to a very high extent. This kind of design leads to overall high vibration levels at rear engine mount area.
[0006] Therefore, it is required to provide a solution to increase stiffness of the cross member, thereby improving overall vibration levels.
OBJECTS OF THE DISCLOSURE
[0007] It forms an object of the present disclosure to overcome the aforementioned and other drawbacks/limitations in the existing solutions available in the form of related prior arts.
[0008] It is a primary object of the present disclosure to reduce vibration transfer from engine to the vehicle body.
[0009] It is another object of the present disclosure to provide a bracket to improve rigidity of the cross member.
[0010] It is yet another object of the present disclosure to provide a cost effective solution to strengthen the cross member.
[0011] It is yet another object of the present disclosure to increase the comfort level inside the cabin.
[0012] These and other objects and advantages of the present subject matter will be apparent to a person skilled in the art after consideration of the following detailed description taken into consideration with accompanying drawings in which preferred embodiments of the present subject matter are illustrated.
SUMMARY
[0013] A solution to one or more drawbacks of existing technology and additional advantages are provided through the present disclosure. Additional features and advantages are realized through the technicalities of the present disclosure. Other embodiments and aspects of the disclosure are described in detail herein and are considered to be a part of the claimed disclosure.
[0014] The present disclosure provides a solution in the form of a bracket connected to a cross member connected to vehicle underbody to improve vibration transfer from an engine to a vehicle body. The bracket includes a first side surface, a second side surface, and a top surface, wherein the first side surface and the second side surface are parallel to each other. Further, one end of each of the first and second side surfaces is connected to the top surface. Furthermore, each of the first and the second side surfaces includes a plurality of horizontal beads. The bracket further includes a plurality of horizontal plates, wherein one end of each of the plurality of horizontal plates is connected to the first side surface and the another end of each of the plurality of horizontal plates is connected to the second side surface.
[0015] In an aspect, the first and the second side surfaces includes same number of the plurality of horizontal beads.
[0016] In an aspect, one end of each of the plurality of horizontal plates is connected with one of the plurality of horizontal beads provided on the first side surface and another end of each of the plurality of horizontal plates is connected with one of the plurality of horizontal beads provided on the second side surface.
[0017] In an aspect, the top surface and each of the plurality of horizontal plates includes a plurality of through holes.
[0018] In an aspect, a plurality of fasteners is between the through holes provided on the top surface and each of the plurality of horizontal plates.
[0019] In an aspect, wherein ends of the first and the second side surfaces, other than the ends which are connected with the top surface, are arc welded at a high deformation area of the cross member.
[0020] In an aspect, the ends of the first and the second side surfaces, other than the ends which are connected with the top surface, are curved.
[0021] In an aspect, a gap is provided between the each of the horizontal beads.
[0022] In an aspect, the horizontal beads have a provision to add horizontal plates to increase mass of the bracket as per requirement.
[0023] The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
BRIEF DESCRIPTION OF ACCOMPANYING DRAWINGS
[0024] It is to be noted, however, that the appended drawings illustrate only typical embodiments of the present subject matter and are therefore not to be considered for limiting of its scope, for the present disclosure may admit to other equally effective embodiments. The detailed description is described with reference to the accompanying figures. In the figures, a reference number identifies the figure in which the reference number first appears. The same numbers are used throughout the figures to reference like features and components. Some embodiments of system or methods or structure in accordance with embodiments of the present subject matter are now described, by way of example, and with reference to the accompanying figures, in which:
[0025] Fig. 1 illustrates an isometric view of a bracket positioned on a cross member according to the present disclosure;
[0026] Fig. 2 illustrates another isometric view showing a first side surface of the bracket according to the present disclosure;
[0027] Fig. 3 illustrates yet another isometric view showing a second side surface of the bracket according to the present disclosure;
[0028] The figures depict embodiments of the present subject matter for illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DETAILED DESCRIPTION OF INVENTION
[0029] The detailed description of various exemplary embodiments of the disclosure is described herein with reference to the accompanying drawings. It should be noted that the embodiments are described herein in such details as to communicate the disclosure. However, the amount of details provided herein is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.
[0030] It is also to be understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and embodiments of the present disclosure, as well as specific examples, are intended to encompass equivalents thereof.
[0031] It should also be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may be executed concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
[0032] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, e.g., those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0033] In the following detailed description of the embodiments of the disclosure, reference is made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration specific embodiments in which the disclosure may be practiced. These embodiments are described in sufficient detail
to enable those skilled in the art to practice the disclosure, and it is to be understood that other embodiments may be utilized and that changes may be made without departing from the scope of the present disclosure. The following description is, therefore, not to be taken in a limiting sense.
[0034] Hereinafter, a description of an embodiment with several components in communication with each other does not imply that all such components are required. On the contrary, a variety of optional components are described to illustrate the wide variety of possible embodiments of the present disclosure.
[0035] The present invention discloses about a bracket for reinforcing a cross member that is connected to a vehicle underbody. The bracket improves the overall vibration transfer from an engine to the vehicle body.
[0036] Referring to FIG. 1, illustrating a bracket (100) positioned on a cross member (101) connected to vehicle underbody. The bracket (100) is formed of a first side surface (102a), a second side surface (102b), and a top surface (103). The top surface (103), the first side surface (102a), and the second side surface (102b) form a U-shaped structure. The first side surface (102a) and the second side surface (102b) have horizontal beads (104a, 104b). The bracket (100) houses a plurality of horizontal plates (105) that are supported by the horizontal beads (104a, 104b) from the ends. The bracket (100) adds stiffness to the cross member (101) when added in the high deformation area of the cross member (101) by improving rigidity of the overall structure against vibration transfer from engine mounted under the vehicle body.
[0037] The first side surface (102a) and the second side surface (102b) are parallel to each other and the bracket (100) is extended in the vehicle horizontal direction. One end (202a, 202b) of each of the first and second side surfaces (102a, 102b) is connected to the top surface (103) forming the U-shaped structure. Another end (203a, 203b) of the first side surface (102a) and the second side surface (102b) is connected to the cross member (101) located on the vehicle body (clearly explained in FIG.2). In an aspect, the bracket (100) is welded to lower surface of the cross member (101) as seen from under the vehicle body.
[0038] The top surface (103) has a planar surface forming a rectangle shape. The top surface (103) has through holes (106). The through holes (106) are positioned approximately at the lateral ends of the top surface (103). The through holes (106) are provided to insert a fastener through it.
[0039] The ends (203a, 203b) of the first side surface (102a) and the second side surface (102b) have a curved surface (201) (as provided in FIG. 2 and FIG. 3) that is connected to the cross member (101). In an aspect, the bracket (100) is welded to a high deformation area of the cross member (101) so as to reduce the deformation of the cross member (101) due to vibration loading.
[0040] The first side surface (102a) and the second side surface (102b) have the plurality of the horizontal beads (104a, 104b) and the horizontal beads (104a, 104b) are positioned in the vehicle longitudinal direction. The horizontal beads (104a, 104b) are provided on top of each other after a defined space between the two adjacent horizontal beads on the first side surface (102a) and the second side surface (102b) of the bracket (100). The first side surface (102a) and the second side surface (102b) have equal number of the horizontal beads (104a, 104b).
[0041] The horizontal beads (104a, 104b) form a hollow space that faces the inside of the U shaped structure of the bracket (100). The hollow space also acts as slots for adding the horizontal plates (105). The horizontal beads (104a, 104b) help in resisting the deformation of the bracket (100) against the vibrational loading.
[0042] One end of the horizontal plates (105) is connected to the first side surface (102a) and the another end of the horizontal plates (105) is connected to the second side surface (102b). The horizontal plates (105) are stacked inside the bracket (100). The horizontal plates (105) are supported on ends by the horizontal beads (104a, 104b).
[0043] The bracket (100) by its design is very rigid which reduces the deformation of the cross member (101). The bracket (100) has a provision to
incorporate horizontal plates (105) of variable thickness and different numbers in various combination making the overall design modular in nature.
[0044] Referring to FIG. 2 and FIG. 3, illustrating different isometric views of the bracket (100). As mentioned above, the bracket (100) is formed of the top surface (103) and the first side surface (102a) and the second side surface (102b) forming the U-shaped structure. The U-shaped structure creates the cavity inside to house multiple horizontal plates (105) of variable thickness.
[0045] The bracket (100) is extended in the vehicle horizontal direction. The top surface (103) has the plane surface and the ends (202a, 202b) of the top surface (103) are connected to the first side surface (102a) and the second side surface (102b). The top surface (103) have the through holes (106) to provide space for the fastener to insert through them to connect the top surface (103) to the horizontal plates (105).
[0046] The ends (203a, 203b) of the first side surface (102a) and the second side surface (102b) have a curved surface (201). The curved surface (201) matches the outer periphery of the cross member (101) to get properly attached on the cross member (101). The curved surface (201) of the first and the second side surfaces (102a, 102b) are further arc welded on the outer periphery of the cross member (101).
[0047] The first and the second side surfaces (102a, 102b) have multiple horizontal beads (104a, 104b) positioned in the vehicle longitudinal direction. The horizontal beads (104a, 104b) also act as the slot for adding multiple number of horizontal plates (105). The horizontal plates (105) are supported on the horizontal beads (104a, 104b) and the plates are further arc welded on the horizontal beads (104a, 104b).
[0048] The horizontal beads (104a, 104b) increase strength of the bracket (100) and also provides the slot for adding more horizontal plates (105) in the bracket (100). The slots in the horizontal beads (104a, 104b) to add more horizontal plates helps in adding mass, makes it effective against a wide range of vibration
frequencies. The number of the horizontal plates (105) added in the bracket (100) is based on the amount of damping required. For an instance, if the vibration levels in a certain vehicle model is different, the number of the horizontal plates (105) to be added in the bracket (100) can be varied.
[0049] The top surface (103) and the horizontal plates (105) have the through holes (106, 204, 205, 206) on the surface. The through holes (106, 204, 205, 206) on the horizontal plates (105) and the top surface (103) are located on the same position so that any fastener such as a bolt can be inserted easily.
[0050] Further, the bolt is fastened to a nut to connect the horizontal plates (105) with the top surface (103). The fastener provides additional strength to the bracket (100) and the plates (105) such that they remain rigid throughout the vibrational loading.
[0051] In another embodiment, the horizontal plates (105) are connected to each other. The bottom surface of each of the horizontal plates (105) is connected to the top surface of the other horizontal plate leaving no gap between them.
[0052] The horizontal beads (104a, 104b) act as the slot to add more plates in the bracket (100) by arc welding. The provision in the design to add more plates aids in adding mass to the bracket (100) which makes the bracket (100) effective against a wide range of vibration frequencies. The number of horizontal plates (105) are added based on the amount of damping required.
TECHNICAL ADVANTAGES
[0053] With the help of the solution as proposed herein in the context of the present disclosure, the vibration transfer from engine to the vehicle body is reduced.
[0054] The design of the present disclosure is able to reduce the deformation of the cross member that occurs due to the vibration from engine mounted under the vehicle body.
[0055] With the help of the present disclosure, the overall amplitude of vibration level inside the passenger cabin is reduced.
[0056] The bracket is easy to assemble in the cross member as only arc weld is required to connect with the cross member.
[0057] The number and thickness of the horizontal plates can be varied based on amount of vibration damping and the frequency range requirement.
[0058] It will be understood by those within the art that, in general, terms used herein, and especially in the appended claims (e.g., bodies of the appended claims) are generally intended as "open" terms (e.g., the term "including" should be interpreted as "including but not limited to," the term "having" should be interpreted as "having at least," the term "includes" should be interpreted as "includes but is not limited to," etc.). It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation, no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases "at least one" and "one or more" to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles "a" or "an" limits any particular claim containing such introduced claim recitation to disclosures containing only one such recitation, even when the same claim includes the introductory phrases "one or more" or "at least one" and indefinite articles such as "a" or "an" (e.g., "a" and/or "an" should typically be interpreted to mean "at least one" or "one or more"); the same holds true for the use of definite articles used to introduce claim recitations. Also, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (e.g., the bare recitation of "two recitations," without other modifiers, typically means at least two recitations or two or more recitations). Furthermore, in those instances where a convention analogous to "at least one of A, B, and C, etc." is used, in general, such construction is intended in
the sense one having skill in the art would understand the convention (e.g., "a system having at least one of A, B, and C" would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). In those instances, where a convention analogous to "at least one of A, B, or C, etc." is used, in general, such construction is intended in the sense one having skill in the art would understand the convention (e.g., "a system having at least one of A, B, or C" would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). It will be further understood by those within the art that virtually any disjunctive word and/or phrase presenting two or more alternative terms, whether in the description, claims, or drawings, should be understood to contemplate the possibilities of including one of the terms, either of the terms or both terms. For example, the phrase "A or B" will be understood to include the possibilities of "A" or "B" or "A and B."
[0059] It will be further appreciated that functions or structures of a plurality of components or steps may be combined into a single component or step, or the functions or structures of one-step or component may be split among plural steps or components. The present disclosure contemplates all of these combinations. Unless stated otherwise, dimensions and geometries of the various structures depicted herein are not intended to be restrictive of the disclosure, and other dimensions or geometries are possible. Also, while a feature of the present disclosure may have been described in the context of only one of the illustrated embodiments, such feature may be combined with one or more other features of other embodiments, for any given application. It will also be appreciated from the above that the fabrication of the unique structures herein and the operation thereof also constitute methods in accordance with the present disclosure. The present disclosure also encompasses intermediate and end products resulting from the practice of the methods herein. The use of "comprising" or "including" also contemplates embodiments that "consist essentially of or "consist of the recited feature.
claim:
1. A bracket (100) on a cross member (101) of a vehicle, the bracket (100)
comprising:
a first side surface (102a), a second side surface (102b), and a top surface (103), wherein the first side surface (102a) and the second side surface (102b) are parallel to each other,
wherein one end (202a, 202b) of each of the first and second side surfaces (102a, 102b) is connected to the top surface (103);
wherein each of the first and the second surfaces (102a, 102b) includes a plurality of horizontal beads (104a, 104b); and
a plurality of horizontal plates (105), wherein one end of each of the plurality of horizontal plates (105) is connected to the first side surface (102a) and the another end of each of the plurality of horizontal plates (105) is connected to the second side surface (102b).
2. The bracket (100) as claimed in claim 1, wherein the first and the second side surfaces (102a, 102b) include equal number of the plurality of horizontal beads (104a, 104b).
3. The bracket (100) as claimed in claim 1, wherein one end of each of the plurality of horizontal plates (105) is connected with one of the plurality of horizontal beads (104a) provided on the first side surface (102a) and another end of each of the plurality of horizontal plates (105) is connected with one of the plurality of horizontal beads (104b) provided on the second side surface (102b).
4. The bracket (100) as claimed in claim 1, wherein the top surface (103) and each of the plurality of horizontal plates (105) includes a plurality of through holes (106, 204, 205, 206).
5. The bracket (100) as claimed in claim 4, includes a plurality of fasteners between the through holes (106, 204, 205, 206) provided on the top surface (103) and each of the plurality of horizontal plates (105).
6. The bracket (100) as claimed in claim 1, wherein ends (203a, 203b) of the first and the second side surfaces (102a, 102b), other than the ends (202a, 202b) which are connected with the top surface (103), are arc welded to the cross member (101).
7. The bracket (100) as claimed in claim 6, wherein the ends (203a, 203b) of the first and the second side surfaces (102a, 102b), other than the ends (202a, 202b) which are connected with the top surface (103), are curved (201).
8. The bracket (100) as claimed in claim 1, wherein a gap is provided between each of the horizontal beads (104a, 104b).
9. The bracket (100) as claimed in claim 1, wherein the horizontal plates (105) are welded on the horizontal beads (104a, 104b).
| # | Name | Date |
|---|---|---|
| 1 | 202211009291-STATEMENT OF UNDERTAKING (FORM 3) [22-02-2022(online)].pdf | 2022-02-22 |
| 2 | 202211009291-FORM 1 [22-02-2022(online)].pdf | 2022-02-22 |
| 3 | 202211009291-FIGURE OF ABSTRACT [22-02-2022(online)].jpg | 2022-02-22 |
| 4 | 202211009291-DRAWINGS [22-02-2022(online)].pdf | 2022-02-22 |
| 5 | 202211009291-DECLARATION OF INVENTORSHIP (FORM 5) [22-02-2022(online)].pdf | 2022-02-22 |
| 6 | 202211009291-COMPLETE SPECIFICATION [22-02-2022(online)].pdf | 2022-02-22 |
| 7 | 202211009291-Proof of Right [16-03-2022(online)].pdf | 2022-03-16 |
| 8 | 202211009291-FORM-26 [16-03-2022(online)].pdf | 2022-03-16 |
| 9 | 202211009291-Others-250322.pdf | 2022-03-28 |
| 10 | 202211009291-GPA-250322.pdf | 2022-03-28 |
| 11 | 202211009291-Correspondence-250322.pdf | 2022-03-28 |
| 12 | 202211009291-FORM 18 [12-04-2022(online)].pdf | 2022-04-12 |
| 13 | 202211009291-POA [28-06-2024(online)].pdf | 2024-06-28 |
| 14 | 202211009291-FORM 13 [28-06-2024(online)].pdf | 2024-06-28 |
| 15 | 202211009291-AMENDED DOCUMENTS [28-06-2024(online)].pdf | 2024-06-28 |
| 16 | 202211009291-FER.pdf | 2025-07-24 |
| 17 | 202211009291-FORM 3 [31-07-2025(online)].pdf | 2025-07-31 |
| 18 | 202211009291-FORM-8 [27-10-2025(online)].pdf | 2025-10-27 |
| 1 | 202211009291_SearchStrategyNew_E_2022110092921newE_16-07-2025.pdf |