Abstract: A BRAKE MOUNTING ASSEMBLY The present subject matter, in general relates to a braking system, and in particular, relates to a mounting assembly of a synchronized braking system for a multi wheeled vehicle. A brake assembly (300) is rotatably supported on a mounting member (302). The mounting member (302) includes a brake pedal shaft (302) configured to rotatably support a portion of a brake assembly mounting bracket (301).
Claims:I/We claim:
1. A brake mounting assembly for a vehicle (100) comprising:
a brake assembly (300) for synchronously controlling rotational movement of said two wheels of said vehicle (100), said brake assembly (300) being rotatably supported by a mounting member (203) of said brake mounting assembly.
2. The brake mounting assembly as claimed in claim 1, wherein said brake assembly (300) includes a brake assembly mounting bracket (301), said brake assembly mounting bracket (301) is configured with a brake pedal shaft (301s), said brake pedal shaft (301s) is configured to rotatably supported a brake pedal (202).
3. The brake mounting assembly as claimed in claim 1, wherein said mounting member (203) comprising a brake pedal shaft (203), said brake assembly (300) being rotatably supported on said brake pedal shaft (302), wherein said brake pedal shaft (302) of said mounting assembly is cast on said mounting member (203).
4. The brake mounting assembly as claimed in claim 1, wherein said brake assembly (300) includes a brake assembly mounting bracket (301), a brake pedal (202), and one or more brake rods (205).
5. The brake mounting assembly as claimed in claim 3, wherein said mounting member (203) includes a cast stopper pin (305), said stopper pin (305) is configured to enable a pre-determined rotational movement of said brake assembly mounting bracket (301).
6. The brake mounting assembly as claimed in claim 2 or claim 3, wherein said brake pedal shaft (302) being configured to rotatably support said brake pedal (202).
7. The brake mounting assembly as claimed in claim 2 or claim 3, wherein said brake assembly (300) includes a brake assembly mounting bracket (301) comprising a receiving portion (301r), said receiving portion (301r) being configured to receive a portion of said brake pedal shaft (302) therethrough.
8. The brake mounting assembly as claimed in claim 1, wherein said mounting assembly includes one or more footrest assembly (205) configured to support feet of a rider.
9. The brake mounting assembly as claimed in claim 2, wherein said brake pedal shaft (301s) is integrally formed in a footrest assembly mounting bracket (301) of said brake assembly (300).
10. The brake mounting assembly as claimed in claim 1, wherein said brake assembly (300) is being laterally arrested on said shaft (301s) by a stopping member (304).
, Description:FIELD OF THE INVENTION
[0001] The present subject matter, in general relates to a braking system, and in particular, relates to a mounting assembly of a synchronized braking system for a multi wheeled vehicle.
BACKGROUND OF THE INVENTION
[0002] Generally, motor vehicles are provided with a braking system, which is used for slowing down the motor vehicle and / or for bringing the motor vehicle to a complete halt. Be it a mono-cycle or a multi-wheeled vehicle, all the motor vehicles incorporate a braking system. Generally, multi-wheeled vehicles, especially, motor vehicles having a plurality of wheels incorporate various electronics based braking systems like anti-lock braking system (ABS), electronic brake-force distribution (EBD) etc., which operate based on complex electronics. Two-wheeled or three-wheeled motor vehicles, catering to commuter applications, popularly incorporate a braking system that allows simultaneous application of a front wheel brake and a rear wheel brake by actuation of a single brake lever referred as combined braking system.
BRIEF DESCRIPTION OF THE DRAWINGS
[0003] The present invention will now be briefly described with reference to an embodiment of a saddle type motorcycle along with the accompanying drawings.
[0004] Figure 1 illustrates a left side view of an exemplary two-wheeled vehicle 200, in accordance with an embodiment of the present subject matter.
[0005] Figure 2 illustrates a brake assembly as mounted in the vehicle, with a portion of a vehicle frame assembly visible. In an aspect the brake assembly 300 includes a brake pedal 202.
[0006] Figure 3 illustrates an exploded view of the brake mounting assembly.
[0007] Figure 4 illustrates a perspective view of a brake assembly mounting bracket 301.
DETAILED DESCRIPTION OF THE INVENTION
[0008] Conventionally, two-wheeled or three-wheeled motor vehicles are considered to be less stable when compared to motor vehicles having four or more wheels. Hence, braking system plays a crucial role in slowing down or in bringing the motor vehicle to a safe halt effectively. Generally, in the two-wheeled or three wheeled motor vehicles, a disc brake or a drum brake is provided to operate as a front wheel brake and a drum brake is provided to operate as a rear wheel brake.
[0009] For example, the disc brake is provided as front wheel brake in motor vehicles that operate at high-speeds. Moreover, in case of high-speed applications, the rear wheel is also configured with a disc brake. Conventionally, a hand-operated lever or a foot-operated lever is used for actuation of the brakes.
[00010] In order to simultaneously operate both the front wheel brake and the rear wheel brake, a brake force distribution member like an equalizer is typically used in some braking system known in the art. The equalizer and corresponding cables or hose connections cannot be accommodated near a handle bar, where a hand operated brake lever is disposed, or near a rider foot-peg/ foot-rest, where a foot operated brake lever is disposed. Moreover, the equalizer-based system may require a separate space / casing on the motor vehicle away from the handle bar or the rider foot-peg. Provision of such aforementioned braking system that simultaneously operates the front wheel brake and the rear wheel brake upon actuation of the single brake lever is a major challenge due to space constraints. For example, the handlebar already incorporates various system like switches, head lamp assembly, a cover or casing, display etc. Moreover, equalizer-based systems work on principle of brake force distribution, which may require the user to apply more braking force for application of brakes.
[00011] Further, in a vehicle comprising of a drum brake for the rear wheel and a drum / disc brake for the front wheel in a combined brake system for a two wheeled vehicle, there exists a brake pedal bracket, to which brake pedal and synchronous braking brake cable is assembled, the brake pedal bracket being mounted to a shaft which is welded to a portion of a frame assembly.
[00012] Several issues have been encountered due to attachment of the brake pedal bracket to the portion of the frame assembly. The issues that are to be addressed includes, the load exerted on the brake pedal from the rider, either operated through foot or hand, is experienced by a portion of the brake pedal bracket that is on contact with the brake pedal. The load experienced by the brake pedal, is for example, maximum of 100kgs and thickness of the brake pedal bracket is for example, 1mm, the brake pedal bracket is unable to bear the load transferred from the brake pedal over a long duration of usage. To address the problem, the thickness and size of the brake pedal bracket may be increased, however, the packaging and mounting of the bigger brake pedal bracket is challenging, as it involves increase in mounting joints between the brake pedal bracket and the portion of the frame assembly. Further, the packaging of the brake pedal bracket with bigger thickness and size in the vehicle layout poses problems such as increased width in the vehicle, which is undesirable.
[00013] Further, the bigger mounting portion of the brake pedal bracket with the frame assembly is undesirable due to weld distortions that occur during attachment of a thicker brake pedal bracket with the frame assembly. A phenomenon called as weld spatter is also observed around the region of welded portion, as a result of which the desired perpendicularity of the mounting surface is lost. Further, the uneven surface due to weld spatter weakens the welded joint, because of which, individual movement of the sub-parts of brake assembly along vehicle width direction occurs. As a result of which, entire braking system in the vehicle fails.
[00014] In order to over come weld spatter around the welded region, polishing of the surface is carried out to enable the surface being perpendicular, however the polishing includes additional cost, labour, and time. Therefore, welded attachments are not desirable.
[00015] Further, the bigger brake pedal bracket causes space constraints around brake pedal area and not being able to be packaged and mounted to the frame assembly of the vehicle, further, the brake pedal braket increases the weight of the frame assembly and load coming to the frame and the welding drawbacks like pin warpage, weld spatter etc. which in turn creates poor brake performance as well as safety risk.
[00016] Poor aesthetics as the brake parts are visible outside, Dust, mud and stone affecting the parts of the brake assembly as the brake assembly parts are visible outside, this calls for frequent servicing and additional cost to the user, therefore, not economically significant.
[00017] Hence, there exists a challenge to provide a braking mounting system that is capable of actuating front wheel brake and rear wheel brake simultaneously. It should be capable of being accommodated on a compact two-wheeled or three-wheeled motor vehicle by occupying less space and by utilizing a smaller number of components without any compromise on braking effectiveness and safety.
[00018] Thus, the present subject matter provides a braking system that addresses the aforementioned and other problems in the prior arts.
[00019] According to an embodiment of the present invention, a brake mounting assembly for a vehicle is disclosed which comprises of a brake assembly for synchronously controlling rotational movement of multi wheels of the vehicle. The brake assembly being rotatably supported by a mounting member of the brake mounting assembly.
[00020] In an aspect, the mounting member comprising a brake pedal shaft, the brake assembly being rotatably supported on the brake pedal shaft, wherein the brake pedal shaft of said mounting assembly is casted to the mounting member.
[00021] In an aspect, the brake assembly includes a brake assembly mounting bracket, a brake pedal, and one or more brake rods. In an aspect, the mounting member includes a casted stopper pin, said stopper pin is configured to enable a pre-determined rotational movement of said brake assembly mounting bracket. The pre-determined rotational movement includes a maximum of 30 degrees.
[00022] The brake pedal shaft being configured to rotatably support said brake pedal. The mounting member includes a receiving portion, said receiving portion being configured to receive a portion of said brake pedal shaft therethrough. The mounting assembly includes one or more footrest assembly configured to support feet of a rider. The brake pedal shaft is integrally formed in a footrest assembly mounting bracket of the one or more footrest assembly.
[00023] According to an embodiment of the present subject matter, the stopper pin is configured to arrest anti-clockwise movement of the mounting bracket and arrest free rotation of 360 degrees rotation of the mounting bracket.
[00024] These and other advantages of the present subject matter would be described in greater detail in conjunction with the figures in the following description. The present subject matter is further described with reference to accompanying figures. It should be noted that the description and figures merely illustrate the principles of the present subject matter. Various arrangements may be devised that, although not explicitly described or shown herein, encompass the principles of the present subject matter. Moreover, all statements herein reciting principles, aspects, and examples of the present subject matter, as well as specific examples thereof, are intended to encompass equivalents thereof.
[00025] Fig. 1 illustrates a left side view of an exemplary two-wheeled vehicle 200, in accordance with an embodiment of the present subject matter. Arrows provided in the top right corner of each figure depicts direction with respect to the vehicle, wherein an arrow F denotes front direction, an arrow R indicates rear direction, an arrow Up denotes upward direction, and an arrow Dw denotes downward direction. The vehicle 200 includes a frame assembly 201 that extends rearward from a head tube 201A. The frame assembly 201 extends along in a longitudinal direction F-R of the vehicle 200. The frame assembly 201 includes a mainframe comprising a main tube 201B extending rearward from a rear portion of the head tube 201A and a down tube 201C that extends rearwardly downward from the head tube 201A. The frame assembly 201 may further comprise a sub-frame formed by a pair of rear tubes that extend obliquely rearward from the main frame. An engine assembly 100 is mounted to the main frame of the frame assembly 201.
[00026] The engine assembly 100 acts as the power unit of the vehicle 200, wherein the power unit may also include a traction/electrical motor (not shown). The engine assembly 100 is coupled to an exhaust assembly 110 that scavenges exhaust gases there through. A front portion of a swing arm 115 is swingably connected to the frame assembly 201 and a rear portion of the swing arm 115 rotatably supports a rear wheel 120. The rear wheel 120 is functionally coupled to the engine assembly 100 through a transmission system/member 125. In a preferred embodiment, the transmission system 125 includes a chain drive coupled to an output of manual gear transmission. However, the transmission system 125 may include an automatic transmission or continuously variable transmission. Further, the swing arm 115 is coupled to the frame assembly 201 through one or more rear suspension(s) (not shown). In the present embodiment, a mono-shock rear suspension connects the swing arm 115 to the frame assembly 201. Similarly, a pair of front forks 130 supports a front wheel 135 and is steer ably supported by the head tube 201A. A handlebar assembly 140 is connected to an upper portion of the pair of front forks 130. Further, a front fender 145 covers at least a portion of the front wheel 135 and the front fender assembly 145 is mounted to the front forks 130.
[00027] A fuel tank 150 is mounted to the main tube 201B of the frame assembly 201 and disposed rearwardly of the handlebar assembly 140. A seat assembly including a rider seat 155 and a pillion seat 160 is disposed rearwardly of the fuel tank assembly 150 and is supported by the rear tubes. A pair of rider foot pegs 165 is disposed on either sides and is mounted to the frame assembly 201 of the vehicle that supports rider foot. A rear fender 170 is disposed upwardly of the rear wheel 120 covering at least a portion of the rear wheel 120.
[00028] Further, the engine assembly 100 is functionally coupled to an air-fuel supply system (not shown) that supplies air and fuel to the engine assembly 100. The torque/power output of the engine assembly 100 is transferred to a drive sprocket (not shown). A chain drive 125 is coupled to the drive sprocket. A sprocket cover encloses the drive sprocket and at least a portion of the chain drive 125.
[00029] Furthermore, the vehicle 200 includes various electrical and electronic systems including a starter motor (not shown), a headlamp assembly 175, a vehicle control unit, and a tail lamp 180. In addition, the vehicle includes safety systems including a synchronous braking system (not visible), and an anti-lock braking system.
[00030] Figure 2 illustrates a brake assembly as mounted in the vehicle when seen from the right side of the vehicle, with a portion of a vehicle frame assembly visible. In an aspect the brake assembly 300 includes a brake pedal 202. The brake pedal is configured to be foot operated by the rider; however, the brake pedal can be configured to be operable by the hand of the rider. The brake assembly 300 includes a mounting member 203 configured to receive entire brake assembly 300. The mounting member 203 is configured to enable rotational movement of the brake assembly 300. The brake assembly 300 includes a rear wheel brake rod 204 extending rearwardly from the mounting member 203. The rear wheel brake rod 204, and the brake pedal 202 are rotatably mounted to a rear surface (not seen) of the mounting member 203. The brake assembly 300 as seen in the figure, is partially concealed by the mounting member 203 when viewed from a side view of the vehicle. The connecting portion of the brake assembly 300 to the mounting member are completely concealed and protected from entry of foreign materials like, mud, dust and sharp stones, therefore, frequent servicing of the brake assembly is not required and a reliable functionality of the brake assembly 300 is achieved.
[00031] Figure 3 illustrates an exploded view of the brake mounting assembly. In an embodiment, the brake assembly includes a mounting member 203. Further, the brake assembly includes a brake assembly mounting bracket 301 comprising a receiving portion 301r configured to receive a brake pedal shaft 302. The brake pedal shaft 302 is cast integral to the mounting member 203. The mounting member 203 as configured according to the present invention provides enhanced process control due to absence of welded joints. Further, a reliable operation of the brake assembly is achieved. The brake assembly mounting bracket 301 includes a shaft 301s configured to rotatably support a portion of the brake pedal 202. In assembled condition, after assembly of the brake assembly mounting bracket 301 to the brake pedal shaft 302, and assembly of the brake pedal 202 to the shaft 301s, a locking member 304, for example, a circlip is assembled at the end of a brake pedal receiving portion 303. The locking member 304 prevents slippage of the parts as assembled above. In an embodiment, a stopper pin 305 is cast on to the mounting member 203. The stopper pin is configured to enable predetermined angle of rotation to the brake assembly mounting bracket 301 on the shaft 302.
[00032] Figure 4 illustrates a perspective view of a brake assembly mounting bracket 301. In an embodiment, the brake assembly mounting bracket includes a receiving portion 301r configured to receive a brake pedal shaft 302 and a shaft 301s configured to rotatably support a portion of the brake pedal 202.
[0001] Improvements and modifications may be incorporated herein without deviating from the scope of the invention. Although the subject matter has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. It is to be understood that the appended claims are not necessarily limited to the features described herein. Rather, the features are disclosed as embodiments of the electric motor.
List of reference numerals:
100 engine assembly
110 exhaust assembly
115 swing arm
120 rear wheel
125 transmission system/member
130 front forks
135 front wheel
140 handlebar assembly
145 front fender
155 rider seat
160 pillion seat
165 foot pegs
170 rear fender
175 headlamp assembly
180 tail lamp
200 two-wheeled vehicle
201 frame assembly
201A head tube
201B main tube
201C down tube
202 brake pedal
203 mounting member
204 rear wheel brake rod
300 brake assembly
301s shaft
302 brake pedal shaft
303 brake pedal receiving portion
304 locking member
305 stopper pin
| # | Name | Date |
|---|---|---|
| 1 | 202141015372-STATEMENT OF UNDERTAKING (FORM 3) [31-03-2021(online)].pdf | 2021-03-31 |
| 2 | 202141015372-FORM 1 [31-03-2021(online)].pdf | 2021-03-31 |
| 3 | 202141015372-FIGURE OF ABSTRACT [31-03-2021(online)].jpg | 2021-03-31 |
| 4 | 202141015372-DRAWINGS [31-03-2021(online)].pdf | 2021-03-31 |
| 5 | 202141015372-COMPLETE SPECIFICATION [31-03-2021(online)].pdf | 2021-03-31 |
| 6 | 202141015372-FORM 18 [13-04-2021(online)].pdf | 2021-04-13 |
| 7 | 202141015372-Proof of Right [02-07-2021(online)].pdf | 2021-07-02 |
| 8 | 202141015372-REQUEST FOR CERTIFIED COPY [02-01-2022(online)].pdf | 2022-01-02 |
| 9 | 202141015372-FER.pdf | 2022-11-14 |
| 10 | 202141015372-OTHERS [22-03-2023(online)].pdf | 2023-03-22 |
| 11 | 202141015372-FORM 3 [22-03-2023(online)].pdf | 2023-03-22 |
| 12 | 202141015372-FER_SER_REPLY [22-03-2023(online)].pdf | 2023-03-22 |
| 13 | 202141015372-DRAWING [22-03-2023(online)].pdf | 2023-03-22 |
| 14 | 202141015372-CLAIMS [22-03-2023(online)].pdf | 2023-03-22 |
| 15 | 202141015372-POA [29-03-2023(online)].pdf | 2023-03-29 |
| 16 | 202141015372-FORM-26 [29-03-2023(online)].pdf | 2023-03-29 |
| 17 | 202141015372-FORM 13 [29-03-2023(online)].pdf | 2023-03-29 |
| 18 | 202141015372-AMENDED DOCUMENTS [29-03-2023(online)].pdf | 2023-03-29 |
| 19 | 202141015372-FORM 3 [05-04-2023(online)].pdf | 2023-04-05 |
| 20 | 202141015372-PatentCertificate28-02-2024.pdf | 2024-02-28 |
| 21 | 202141015372-IntimationOfGrant28-02-2024.pdf | 2024-02-28 |
| 1 | 1KeyWordUsedE_11-11-2022.pdf |