DESC:FIELD
The present disclosure relates to the field of mechanical engineering. Particularly, the present disclosure relates to the field of fixtures.
BACKGROUND
Conventionally, the dimensions of a component, including depth, height, and length of the component, are measured manually using the measuring scale. However, the manual method can not be used to measure the angle of a tapered side of the component. Further, the measuring scale requires more time to measure all the dimensions of the component, as only one dimension of the component can be measured at a time. Moreover, the measuring scale does not give accurate results and involves non-value adding activities. Other conventional methods involve the use of checking devices, dimension checking tool, measuring instruments, and three-dimensional checking fixtures. However, such methods for measuring the dimensions of the component are time consuming and cumbersome.
Therefore, there is felt a need for a fixture that measures all the dimensions of the component and alleviates abovementioned drawbacks.
OBJECTS
Some of the objects of the present disclosure, which at least one embodiment herein satisfies, are as follows:
An object of the present disclosure is to provide a fixture that is used to check the dimensions of a component.
Another object of the present disclosure is to provide a fixture for checking the dimensions of a component in minimal time, thereby increasing the productivity of a manufacturing industry.
Yet another object of the present disclosure is to provide a fixture for checking the dimensions of a component, which reduces non-value adding activities.
Yet another object of the present disclosure is to provide a fixture for checking the dimensions of a component, wherein the fixture has a simple construction.
Other objects and advantages of the present disclosure will be more apparent from the following description, which is not intended to limit the scope of the present disclosure.
SUMMARY
The present disclosure envisages a fixture for checking the dimensions of a component. The fixture comprises a body, a plurality of markings and at least one first measuring block portion. The body is configured to support the component thereon. The body has a measuring surface. The plurality of markings is configured on the measuring surface to facilitate measurement of the width and length of the component. The at least one first measuring block portion is disposed on the measuring surface. The at least one first measuring block portion has at least one tapered edge configured to facilitate measurement of an angle of a tapered side of the component.
The fixture comprises at least one measuring gauge configured to measure the dimensions of holes configured on the component.
In an embodiment, the plurality of markings includes a plurality of horizontal lines and a plurality of vertical lines configured to form a mesh configuration.
In another embodiment, the at least one first measuring block portion is disposed proximal to an operative middle portion of the measuring surface, thereby dividing the measuring surface into two parts.
The at least one first measuring block portion has a plurality of horizontal lines configured on the at least one tapered edge to measure the height of the component.
In an embodiment, the fixture comprises a first measuring block portion having a first trapezoidal configuration and a second measuring block portion having a second trapezoidal configuration. The second measuring block portion is disposed on the measuring surface adjacent to the first measuring block portion.
A plurality of holes is configured on the body to facilitate mounting of the fixture.
The fixture further comprises at least one recess having a shape complementary to a protruded portion of the component. The recess is configured to receive the protruded portion therewithin.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWING
A fixture for checking the dimensions of a component, of the present disclosure, will now be described with the help of the accompanying drawing, in which:
Figure 1 illustrates an isometric view of the fixture, in accordance with an embodiment of the present disclosure;
Figure 2 illustrates an isometric view of a measuring gauge of the fixture of figure 1;
Figure 3 illustrates a top view of the fixture of the figure 1;
Figure 4 illustrates a front view of the fixture of the figure 1;
Figure 5 illustrates a right hand side view of the fixture of the figure 1;
Figure 6 illustrates a left hand side view of the fixture of the figure 1;
Figure 7 illustrates a rear view of the fixture of the figure 1; and
Figure 8 illustrates another top view of the fixture of figure 1 and a component.
LIST OF REFERENCE NUMERALS
100 – Fixture
101 – Body
102 – Measuring surface
106 – Plurality of markings
110 – Measuring gauges
110a – Body of the measuring gauge
110b – Grooves
112 – Plurality of holes
114 – First measuring block portion
114a, 114b – Non-parallel tapered edges
116 – Recesses
120 – Vertical wall
122 – Second measuring block portion
200 – Component
DETAILED DESCRIPTION
Conventional methods, used to check the dimensions of a component that can be utilized in sheet metal dies, include the use of a measuring scale that measures different dimensions of the component. However, such methods for measuring all the dimensions of the component are time consuming and cumbersome. Further, the measuring scale can not measure the angular dimensions of the component.
The present disclosure envisages a fixture 100 for checking the dimensions of a component, which can be used in sheet metal dies, that requires minimal time to measure the dimensions as compared to conventional methods, and is able to measure the angular dimensions of the component.
The fixture 100 for checking the dimensions of the component, of the present disclosure, is now described with reference to figure 1 through figure 8.
Figure 1 illustrates an isometric view of the fixture 100, in accordance with an embodiment of the present disclosure. Figure 2 illustrates an isometric view of a measuring gauge 110 of the fixture 100. Figure 3 illustrates a top view of the fixture 100. Figure 4 illustrates a front view of the fixture 100. Figure 5 illustrates a right hand side view of the fixture 100. Figure 6 illustrates a left hand side view of the fixture 100. Figure 7 illustrates a rear view of the fixture 100. Figure 8 illustrates another top view of the fixture 100 and a component 200.
The fixture 100 comprises a body 101. The body 101 is configured to support the component 200 thereon during measurement of the dimensions of the component 200. The body 101 has a measuring surface 102. In an embodiment, the fixture 100 is made of mild steel.
A plurality of markings 106 is configured on the measuring surface 102. The plurality of markings facilitates measurement of the width and length of the component 200. In an embodiment, the plurality of markings 106 includes a plurality of horizontal lines and a plurality of vertical lines configured to form a mesh configuration. The plurality of vertical lines and horizontal lines are marked at equal distances. Further, the plurality of markings 106 includes a point position that facilitates checking of the center position of the bolt hole configured on the component 200.
In an embodiment, the horizontal lines of the marking 106 are marked at a distance of 10 mm from each other, and the vertical lines of the marking 106 are marked at a distance of 10 mm from each other.
The fixture further comprises at least one first measuring block portion 114. The first measuring block portion is disposed on the measuring surface 102. The at least one first measuring block portion 114 has at least one tapered edge 114a. The tapered edge 114a is configured to facilitate measurement of an angle of a tapered side of the component 200.
In an embodiment, the at least one first measuring block portion 114 is disposed proximal to an operative middle portion of the measuring surface 102, thereby dividing the measuring surface 102 into two parts. Such arrangement facilitates measurement of the components having profiles which are mirror images of each other. In an embodiment, the at least one first measuring block portion 114 has a plurality of horizontal lines (as shown in figure 1) configured on the at least one tapered edge 114a to measure the height of the component 200.
In an embodiment, the fixture comprises the first measuring block portion 114 and a second measuring block portion 122. The first measuring block portion 114 has a first trapezoidal configuration. The first measuring block portion 114 is defined by two parallel sides and two non-parallel sides 114a, 114b. The non-parallel sides 114a, 114b enable checking of the angle of the tapered side of the component 200.
In an exemplary embodiment, each of the non-parallel sides 114a, 114b makes an angle of 85 degrees with at least one of the parallel sides of the first measuring block portion 114. Further, markings are provided on the non-parallel sides 114a, 114b to facilitate measurement of the height of the component 200. In an embodiment, the markings provided on the non-parallel sides 114a, 114b are in the form of horizontal lines that are spaced apart by a distance of 20 mm from each other. The second measuring block portion 122 is disposed adjacent to the first measuring block portion 114. In an embodiment, the second measuring block portion 122 has a second trapezoidal configuration. In another embodiment, the second trapezoidal configuration of the second measuring block section 122 is different from that of the first measuring block portion 114. This arrangement facilitates the checking of the angle of any other tapered side of the component 200.
A plurality of holes 112 is configured on the operative top surface of the body 101 to facilitate mounting or fixing of the fixture 100 on any platform.
The fixture 100 further comprises at least one measuring gauge 110 configured to measure the dimensions of holes configured on the component 200. Provisions, preferably in the form of holes, is configured on the operative top surface of the body 101 to securely receive the at least one measuring gauge 110 therewithin. The at least one measuring gauge 110 facilitates checking of counter drill size, through drill size, and the depth of holes configured on the component 200. As shown in figure 2, grooves 110b are configured on an operative bottom portion of a body 110a of the at least one measuring gauge 110. The grooves 110b facilitate checking of the bolt hole configured on the component 200. In an embodiment, the grooves 110b are spaced apart from each other at a distance of 5 mm.
In an embodiment, four measuring gauges 110, having different dimensions, are provided on the operative top surface of the body 101.
The fixture 100 further comprises at least one recess 116 having a shape complementary to a protruded portion of the component 200. The recess 116 is configured to receive the protruded portion therewithin. In an embodiment two such recesses 116 are configured as shown in figure 1.
The method of checking the dimensions of the component 200 using the fixture 100 is now illustrated with reference to figure 8. Initially, the component 200 is placed on the marking 106 of the measuring surface 102 of the fixture 100. Proper back butting of the component 200 is ensured with respect to a vertical wall 120 of the fixture 100. The width and the length of the component 200 are checked as per marking 106. The center of the bolt hole is also checked using the marking 106. Further, the component 200 is shifted towards the non-parallel side, either 114a or 114b, of the first measuring block portion 114 to check angle of the tapered side of the component 200 and the height of the component 200. After checking the angle of the tapered side and the height of the component 200, the dimensions of the bolt holes configured on the component 200 are measured by using the at least one measuring gauge 110.
The fixture 100, of the present disclosure, requires minimal time to check the dimensions of the component compared to the conventional methods. Further, the method to measure the dimensions of the component, of the present disclosure, eliminates non-value adding activities. The fixture 100 enables checking of the angle of the tapered side of the component. Furthermore, the fixture 100 can be operated by an unskilled operator in an effective manner.
TECHNICAL ADVANCEMENTS
The present disclosure described herein above has several technical advantages including, but not limited to, the realization of a fixture for checking dimensions of a component that:
• measures all the dimensions in minimal time, thereby increasing the productivity of the manufacturing industry;
• reduces non-value adding activities; and
• has a simple construction.
The disclosure has been described with reference to the accompanying embodiments which do not limit the scope and ambit of the disclosure. The description provided is purely by way of example and illustration.
The embodiments herein and the various features and advantageous details thereof are explained with reference to the non-limiting embodiments in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
The foregoing description of the specific embodiments so fully revealed the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.
Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.
The use of the expression “at least” or “at least one” suggests the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the disclosure to achieve one or more of the desired objects or results.
Any discussion of documents, acts, materials, devices, articles or the like that has been included in this specification is solely for the purpose of providing a context for the disclosure. It is not to be taken as an admission that any or all of these matters form a part of the prior art base or were common general knowledge in the field relevant to the disclosure as it existed anywhere before the priority date of this application.
The numerical values mentioned for the various physical parameters, dimensions or quantities are only approximations and it is envisaged that the values higher/lower than the numerical values assigned to the parameters, dimensions or quantities fall within the scope of the disclosure, unless there is a statement in the specification specific to the contrary.
While considerable emphasis has been placed herein on the components and component parts of the preferred embodiments, it will be appreciated that many embodiments can be made and that many changes can be made in the preferred embodiments without departing from the principles of the disclosure. These and other changes in the preferred embodiment as well as other embodiments of the disclosure will be apparent to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
,CLAIMS:WE CLAIM:
1. A fixture (100) for checking the dimensions of a component (200), said fixture (100) comprising:
a body (101) configured to support said component (200) thereon, said body (101) having a measuring surface (102);
a plurality of markings (106) configured on said measuring surface (102) to facilitate measurement of the width and length of said component (200); and
at least one first measuring block portion (114) disposed on said measuring surface (102), said at least one first measuring block portion (114) having at least one tapered edge (114a) configured to facilitate measurement of an angle of a tapered side of said component (200).
2. The fixture (100) as claimed in claim 1, which comprises at least one measuring gauge (110) configured to measure the dimensions of holes configured on said component (200).
3. The fixture (100) as claimed in claim 1, wherein said plurality of markings (106) include a plurality of horizontal lines and a plurality of vertical lines configured to form a mesh configuration.
4. The fixture (100) as claimed in claim 1, wherein said at least one first measuring block portion (114) is disposed proximal to an operative middle portion of said measuring surface (102), thereby dividing said measuring surface (102) into two parts.
5. The fixture (100) as claimed in claim 1, wherein said at least one first measuring block portion (114) has a plurality of horizontal lines configured on said at least one tapered edge (114a) to measure the height of said component (200).
6. The fixture (100) as claimed in claim 1, which comprises said first measuring block portion (114) having a first trapezoidal configuration and a second measuring block portion (122) having a second trapezoidal configuration, wherein said second measuring block portion (122) is disposed on said measuring surface (102) adjacent to said first measuring block portion (114).
7. The fixture (100) as claimed in claim 1, wherein a plurality of holes (112) is configured on said body (101) to facilitate mounting of said fixture (100).
8. The fixture (100) as claimed in claim 1, which comprises at least one recess (116) having a shape complementary to a protruded portion of said component (200), and configured to receive said protruded portion therewithin.