Abstract: The invention relates to a method for optimizing on real time the fuel efficiency during the process of steel making in a blast furnace based on a control system, the control system operatively connected to the blast furnace and comprising at least one microprocessor with human-machine interface; a mass energy balance module; a fuel consumption determination module; and a display device. The method comprising the steps of:-(i) receiving in the system the composition data relating to iron ore changed with fluxes, coke, and pulverized coke (PCI) including the data representing pre-determined quantity of hot metal and slag, and the data on hot blast and value of raceway adiabatic flame temperature (RAFT); (ii) calculating the coke and PCI quantities in said MEB module based on said predetermined quantity of hot metal; (iii) calculating quantity of hot blast and total fuel requirement in the MEB module, wherein the total fuel requirement is for a sum of PCI and coke; (iv) receiving in the system data relating to actual amount of coke, PCI, and dissolved carbon in the hot metal including volumetric flow values of the top gas; (v) normalizing the actual values determined in step (iv);(vi) calculating the prevailing fuel consumption in said fuel consumption module based on input and output of carbonaceous compounds from the system; (vii) determining shaft efficiency in said fuel consumption module based on oxygen to carbon (O/c) ratio, and transmitting the processed data to the system processor; (viii) calculating the difference between the actual and ideal fuel consumption in the system; and (ix) displaying the calculated value in step (viii) on the display device for the operators to control process parameters on real time and optimize the fuel consumption.
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| # | Name | Date |
|---|---|---|
| 1 | GPA.pdf | 2015-03-12 |
| 2 | F3.pdf | 2015-03-12 |
| 3 | F2.pdf | 2015-03-12 |
| 4 | DRWNGS.pdf | 2015-03-12 |
| 5 | 70-KOL-2015-(27-05-2015)-FORM-1.pdf | 2015-05-27 |
| 6 | 70-KOL-2015-(27-05-2015)-CORRESPONDENCE.pdf | 2015-05-27 |
| 7 | 70-KOL-2015-FER.pdf | 2019-07-16 |
| 8 | 70-KOL-2015-OTHERS [07-01-2020(online)].pdf | 2020-01-07 |
| 9 | 70-KOL-2015-FORM-26 [07-01-2020(online)].pdf | 2020-01-07 |
| 10 | 70-KOL-2015-FORM 3 [07-01-2020(online)].pdf | 2020-01-07 |
| 11 | 70-KOL-2015-FER_SER_REPLY [07-01-2020(online)].pdf | 2020-01-07 |
| 12 | 70-KOL-2015-DRAWING [07-01-2020(online)].pdf | 2020-01-07 |
| 13 | 70-KOL-2015-COMPLETE SPECIFICATION [07-01-2020(online)].pdf | 2020-01-07 |
| 14 | 70-KOL-2015-CLAIMS [07-01-2020(online)].pdf | 2020-01-07 |
| 15 | 70-KOL-2015-ABSTRACT [07-01-2020(online)].pdf | 2020-01-07 |
| 16 | 70-KOL-2015-PatentCertificate07-05-2021.pdf | 2021-05-07 |
| 17 | 70-KOL-2015-IntimationOfGrant07-05-2021.pdf | 2021-05-07 |
| 18 | 70-KOL-2015-PROOF OF ALTERATION [28-02-2023(online)].pdf | 2023-02-28 |
| 19 | 70-KOL-2015-Response to office action [26-05-2023(online)].pdf | 2023-05-26 |
| 20 | 70-KOL-2015-26-09-2023-FORM-27.pdf | 2023-09-26 |
| 21 | 70-KOL-2015-26-09-2023-CORRESPONDENCE.pdf | 2023-09-26 |
| 1 | 70KOL2015_SS_15-07-2019.pdf |