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A Method For Quenching Coke In A Coke Oven Plant

Abstract: Present disclosure discloses a method for quenching coke in a coke oven plant. The method includes detecting by a temperature sensor (10), temperature of unquenched coke carried by a quenching car from the coke oven plant to a quenching tower (1). The temperature sensor (10) is mounted proximal to the quenching tower (1). The method includes determining a quenching time by a control unit (11) for quenching the unquenched coke based on the temperature detected by the temperature sensor. A plurality of valves (5 and 6) is operated by the control unit to dispense a fluid to quench the unquenched coke for the determined quenching time. The fluid dispensed in the quenching tower quenches the coke to lessen the temperature of the coke. FIG.1 is a representative figure

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Patent Information

Application #
Filing Date
01 March 2021
Publication Number
35/2022
Publication Type
INA
Invention Field
CHEMICAL
Status
Email
bangalore@knspartners.com
Parent Application
Patent Number
Legal Status
Grant Date
2023-05-02
Renewal Date

Applicants

TATA STEEL LIMITED
Jamshedpur – 831 001, Jharkhand, India

Inventors

1. Manish Dev
C/o., TATA STEEL LIMITED, Jamshedpur – 831 001, Jharkhand, India
2. Avijit Mukherjee
C/o., TATA STEEL LIMITED, Jamshedpur – 831 001, Jharkhand, India
3. Debjani Aditya
C/o., TATA STEEL LIMITED, Jamshedpur – 831 001, Jharkhand, India
4. Ambar Katyayyan
C/o., TATA STEEL LIMITED, Jamshedpur – 831 001, Jharkhand, India
5. Gurvinder Singh Jagdev
C/o., TATA STEEL LIMITED, Jamshedpur – 831 001, Jharkhand, India
6. Pariwesh
C/o., TATA STEEL LIMITED, Jamshedpur – 831 001, Jharkhand, India

Specification

Description:TECHNICAL FIELD:

Present disclosure relates in general to a field of metallurgy. Particularly, but not exclusively, the present disclosure relates to quenching of coke. Further embodiments of the present disclosure are directed to a method and a system for the quenching of coke in a coke oven plant.

BACKGROUND OF THE DISCLOSURE:

Coke is a solid carbon fuel and carbon source which is typically manufactured from coal and is used in numerous applications, for example, to melt and reduce iron ore in the production of steel. Coke ovens have been used for many years to convert coal into coke in a process known generally as “coking.” During the coking process, finely crushed coal is heated under controlled temperature conditions to devolatilize the coal and form a fused mass of coke known as a “cake” having a good porosity and strength. In one known process, coke used for refining metal ores is produced by batch feeding pulverized coal into an oven which is sealed and heated to high temperatures under closely controlled atmospheric conditions. Once a batch of coal is heated into caked coke, the coke is pushed from the coke oven and transported to a quenching apparatus, where the coke is quenched with water. Thereafter, the quenched coke may be screened and loaded onto suitable transportation devices for shipment to an end user. Because the production of coke is a batch process, multiple coke ovens are typically operated simultaneously in a configuration known as a “coke oven battery”.

Melting and fusion process undergone by the coal particles during the heating process is an important part of coking. The degree of melting and degree of assimilation of the coal particles into the molten mass determine the characteristics of the coke produced. In order to produce the strongest coke from a particular coal or coal blend, there is an optimum ratio of reactive to inert entities in the coal. The porosity and strength of the coke are important for the ore refining process and are determined by the coal source and/or method of coking.

Coal particles or a blend of coal particles are charged into hot ovens, and the coal is heated in the ovens in order to remove volatile matter (“VM”) from the resulting coke. The coking process is highly dependent on the oven design, the type of coal, and conversion temperature used. Typically, ovens are adjusted during the coking process so that each charge of coal is coked out in approximately the same amount of time. Once the coal is “coked out” or fully coked, the coke is removed from the oven and quenched with quenching liquid to cool it below its ignition temperature.

Quenching the burning coke with large quantities of quenching liquid creates additional problems. During quenching, the quenching liquid may encounter difficulty penetrating the intact coke loaf. The difficulty can lead to disadvantages including increased water usage, longer quench times that can cripple the throughput of the coke plant, excessive moisture levels in the coke, large variations in coke moisture, and increased risk of melting plant equipment if the coke is not cooled rapidly enough.

The present disclosure is directed to overcome one or more limitations stated above or any other limitations associated with the conventional arts.

The information disclosed in this background of the disclosure section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.

SUMMARY OF THE DISCLOSURE

One or more shortcomings of the conventional arts are overcome by an apparatus and a method as claimed and additional advantages are provided through the provision of apparatus and the method as claimed in the present disclosure.

Additional features and advantages are realized through the techniques of the present disclosure. Other embodiments and aspects of the disclosure are described in detail herein and are considered a part of the claimed disclosure.

In one non-limiting embodiment of the disclosure, a method for quenching coke in a coke oven plant is disclosed. The method includes detecting by a temperature sensor, temperature of unquenched coke carried by a quenching car from the coke oven plant to a quenching tower. The temperature sensor is mounted proximal to the quenching tower. The method includes determining a quenching time by a control unit associated with the quenching tower for quenching the unquenched coke based on the temperature detected by the temperature sensor. The method further includes operating a plurality of valves in the quenching tower by the control unit to dispense a fluid to quench the unquenched coke for the determined period of quenching time. The fluid dispensed in the quenching tower quenches the coke to lessen the temperature of the coke.

In an embodiment of the disclosure, the temperature sensor is an infrared sensor including a pyrometer. The temperature sensor is configured to determine the temperature at a plurality of locations along a length of the quenching car when the quenching car traverse from entry position to a quenching position of the quenching tower.

In an embodiment of the disclosure, each of the plurality of valves fluidly connects a fluid tank and a fluid dispenser in the quenching tower.

In an embodiment of the disclosure, the method includes determining a temperature of the quenched coke after dispensing from the quenching tower. The control unit is configured to generate a feedback signal corresponding to the determined temperature of the quenched coke. The control unit is configured to calibrate the quenching time based on the feedback signal.

In an embodiment of the disclosure, the control unit is configured to monitor amount of fluid dispensed from the fluid tank. The control unit is configured to calibrate the quenching time based on the amount of fluid dispensed from the fluid tank.

In an embodiment of the disclosure, the method includes receiving by a receiver module associated with the control unit, at least one of distance between the quenching tower and the coke oven plant, condition of the coke oven, condition of the quenching car and quenching car reference number. The control unit is configured to calibrate the quenching time based on the at least one of distance between the quenching tower and the coke oven plant, condition of the coke oven, condition of the quenching car and quenching car reference number received by the receiver module.

In another non-limiting embodiment, a system for quenching coke in a coke oven plant is disclosed. The system includes a quenching tower structured with an opening at a lower portion for receiving and dispensing a quenching car. The quenching car is configured to carry unquenched coke from a coke oven plant to a quenching station. The quenching tower includes a fluid tank disposed in the quenching tower. The fluid tank is configured to store fluid for quenching. A fluid dispenser fluidly connected to the fluid tank. The fluid dispenser is structured to accommodate one or more nozzles. A plurality of valves each fluidly connecting the fluid tank and the fluid dispenser. A temperature sensor mounted proximal to the quenching tower. The temperature sensor is configured to determine temperature of the unquenched coke. The system includes a control unit communicatively coupled to the plurality of valves. The temperature sensor and a receiver module, the control unit is configured to determine a quenching time for quenching the unquenched coke based on the temperature detected by the temperature sensor. The plurality of valves is operated by the control unit to dispense a fluid to quench the unquenched coke for the determined period of quenching time. The fluid dispensed in the quenching tower quenches the coke to lessen the temperature the coke.

In an embodiment of the disclosure, the plurality of valves is at least one of butterfly valve, a check valve, and a ball valve.

In an embodiment of the disclosure, the fluid dispenser includes one or more nozzles including a flat fan nozzle and an adjustable nozzle.

It is to be understood that the aspects and embodiments of the disclosure described above may be used in any combination with each other. Several of the aspects and embodiments may be combined to form a further embodiment of the disclosure.

The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.

BRIEF DESCRIPTION OF THE ACCOMPANYING FIGURES

The novel features and characteristic of the disclosure are set forth in the appended claims. The disclosure itself, however, as well as a preferred mode of use, further objectives, and advantages thereof, will best be understood by reference to the following detailed description of an illustrative embodiment when read in conjunction with the accompanying figures. One or more embodiments are now described, by way of example only, with reference to the accompanying figures wherein like reference numerals represent like elements and in which:

FIG.1 illustrates a schematic view of a system for quenching coke in a coke of oven plant, in accordance with an embodiment of the present disclosure.

FIG(s).2 and 3 is a flow chart showing a method for quenching coke in the coke oven plant of FIG.1, in accordance with an embodiment of the present disclosure.

The figures depict embodiments of the disclosure for purposes of illustration only. One skilled in the art will readily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.

DETAILED DESCRIPTION

The foregoing has broadly outlined the features and technical advantages of the present disclosure in order that the detailed description of the disclosure that follows may be better understood. Additional features and advantages of the disclosure will be described hereinafter which form the subject of the claims of the disclosure. It should be appreciated by those skilled in the art that the conception and specific embodiment disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present disclosure. It should also be realized by those skilled in the art that such equivalent processes do not depart from the spirit and scope of the disclosure as set forth in the appended claims. The novel features which are believed to be characteristic of the disclosure, both as to its organization and method of operation, together with further objects and advantages will be better understood from the following description when considered in connection with the accompanying figures. It is to be expressly understood, however, that each of the figures is provided for the purpose of illustration and description only and is not intended as a definition of the limits of the present disclosure. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and make part of this disclosure.

Embodiments of the present disclosure discloses a method and system for quenching coke in a coke oven plant. The method of according to the present disclosure ensure efficient quenching of coke. The method of the present disclosure optimizes amount of water used for quenching process and reduces environment pollution. The method optimally quenches the coke thereby ensuring optimal moisture content in the coke thus increasing plant yield.

According to embodiments of the disclosure, a system for performing the method of quenching coke in the coke oven plant among other components may include a quenching tower. The quenching tower may be structured with an opening at a lower portion for receiving and dispensing a quenching car. The quenching car may be configured to carry unquenched coke from the coke oven plant to a quenching station. The quenching tower includes a fluid tank disposed at a top portion in the quenching tower. The fluid tank may be configured to store fluid for quenching. The fluid contained in the fluid tank may be a coolant fluid such as but not limiting to water. The system further includes a fluid dispenser that may be fluidly connected to the fluid tank. The fluid dispenser may be structured to accommodate one or more nozzles. The one or more nozzles may be at least one of a flat fan nozzle or an adjustable nozzle. A plurality of valves may be fluidly connected between the fluid tank and the fluid dispenser. The system further includes a temperature sensor mounted proximal to the quenching tower [i.e., wall of a quenching tower]. The temperature sensor may be configured to determine temperature of the unquenched coke. The system includes a control unit that may be communicatively coupled to the plurality of valves, the temperature sensor, and a receiver module.

In operation, the temperature sensor may detect temperature of the unquenched coke carried by the quenching car from the coke oven plant to the quenching tower. The temperature sensor may be configured to determine the temperature at a plurality of locations along a length of the quenching car when the quenching car traverse from entry position to a quenching position of the quenching tower. The control unit is configured to determine a quenching time for quenching the unquenched coke based on the temperature detected by the temperature sensor. The control unit is configured to generate a feedback signal corresponding to a determined temperature of the quenched coke. The control unit is configured to calibrate the quenching time based on the feedback signal. Further, the control unit may be configured to calibrate the quenching time based on various factors including amount of fluid dispensed from the fluid tank, at least one of distance between the quenching tower and the coke oven plant, condition of the coke oven, condition of the quenching car and quenching car reference number. The said data may be communicated to the control unit through a receiver module.

Further, the control unit may operate a plurality of valves to dispense fluid to quench the unquenched coke for the determined quenching time. The fluid dispensed in the quenching tower quenches the coke to lessen the temperature of the coke.

The terms “comprises…. a”, “comprising”, or any other variations thereof used in the specification, are intended to cover a non-exclusive inclusion, such that an assembly that comprises a list of components or steps does not include only those components or steps but may include other components or steps not expressly listed or inherent to such setup or method. In other words, one or more elements in an assembly proceeded by “comprises… a” does not, without more constraints, preclude the existence of other elements or additional elements in the assembly.

Henceforth, the present disclosure is explained with the help of one or more figures of exemplary embodiments. However, such exemplary embodiments should not be construed as limitation of the present disclosure.

The following paragraphs describe the present disclosure with reference to FIG(s) 1 to 3. In the figures, the same element or elements which have similar functions are indicated by the same reference signs. For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to specific embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended, such alterations and further modifications in the illustrated methods, and such further applications of the principles of the disclosure as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention pertains.

The following detailed description is merely exemplary in nature and is not intended to limit application and uses. Furthermore, there is no intention to be bound by any theory presented in the preceding background or summary or the following detailed description. It is to be understood that the disclosure may assume various alternative orientations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific system or components illustrated in the attached drawings and described in the following specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions or other physical characteristics relating to the embodiments that may be disclosed are not to be considered as limiting, unless the claims expressly state otherwise. Hereinafter, preferred embodiments of the present disclosure will be described referring to the accompanying drawings. While some specific terms of “upper,” “lower,”, “top”, “below”, “above”, “right,” “along”, or “left” and other terms containing these specific terms and directed to a specific direction will be used, the purpose of usage of these terms or words is merely to facilitate understanding of the present invention referring to the drawings. Accordingly, it should be noted that the meanings of these terms or words should not improperly limit the technical scope of the present invention.

Referring now to FIG.1, a system for quenching the coke. The system includes a quenching tower (1) having an opening at a bottom portion thereof into which a quenching car (8) travels into and out of the quenching tower (1) on tracks (9) or rails. In an embodiment, a top portion of the quenching tower (1) may be configured to accommodate a fluid tank (2). The fluid tank (2) may be configured to store coolant fluid. One end of the fluid tank (2) may be fluidly connected to coolant fluid [hereafter referred to as fluid] source and another end of the fluid tank (2) may be fluidly connected to a fluid dispenser (7) [also referred and alternatively uses as dispenser (7)]. A plurality of valves (5 and 6) may be fluidly disposed in the fluid line connecting the fluid tank (2) to the fluid dispenser (7) and may be configured to selectively allow flow of fluid (3) from the fluid tank (2) to the fluid dispenser (7). In an embodiment, the plurality of valves (5 and 6) may be at least one of a butterfly valve, a check valve, a ball valve, and the like. The dispenser (7) may be an elongated tubular structure configured to accommodate one or more nozzles [not shown]. In an embodiment, the one or more nozzles may be at least one of a flat fan nozzle, an adjustable nozzle, a sprinkler, and the like. The system further includes, a temperature sensor (10) mounted proximal to the quenching tower (1). In an embodiment, the temperature sensor (10) is connected to an outer surface of the quenching tower (1). The temperature sensor (10) may be an infrared sensor such as but not limiting to a pyrometer. Further, the system includes a control unit (11) which may be communicatively coupled to the plurality of valves (5 and 6), the temperature sensor (10) and a receiver module (12). The quenching tower (1) may be configured to quench unquenched coke carried from a plurality of coke ovens.

Typically, the plurality of coke ovens forms a coke oven battery. The coke oven batteries may include the plurality of coke ovens arranged in a side-by-side configuration along a longitudinal dimension of the coke ovens. Each of the plurality of coke ovens defines an input portal and an outlet portal. In the coke making process, a mass of coal may be loaded into the coke oven batteries [i.e., each of the plurality of coke ovens] through the inlet portals and baked at higher temperatures ranging from 1250°C to 1350°C. Once the coke is “coked out” or fully coked, the resulting coke loaf [unquenched coke] may be removed from the coke oven batteries and may be transferred to the quenching car (8) [also referred to as train car, hot car] through the outlet portal to the quenching car (8). In an embodiment, each of the plurality of coke ovens may be configured such that the outlet portal may be aligned adjacent to the track (9) in a substantially linear configuration. In an embodiment, the said track (9) may extend between each of the plurality of coke ovens and the quenching tower (1). The track (9) traverses perpendicularly to the longitudinal dimension of each of the plurality of coke ovens such that the quenching car (8) may be movably between the quenching tower (1) and the plurality of coke ovens.

During the transfer of coke loaf from the each of the plurality of coke ovens to the respective quenching cars (8), the coke loaf may be partially cracked due to the difference in elevation between the quenching car (8) and the coke oven batteries. Cracking the hot coke loaf [herein referred to as unquenched coke] may result in significant separation, thus dispersing the unquenched coke into loose bulk coke. Such separation of the unquenched coke into loose bulk may assist in uniform quenching of the unquenched coke which may be elucidated hereinafter. The unquenched coke may then be transferred to the described quenching tower (1). The method of quenching the unquenched coke may be explained hereafter.

Referring to FIG(s).2 and 3 in conjunction with FIG.1, the method for quenching coke in accordance with the present disclosure is elucidated. The method includes detecting temperature of the unquenched coke carried by the quenching car (8) from the plurality of coke oven batteries. The temperature of the unquenched coke may be detected by the temperature sensor (10) which may be mounted to the quenching tower (1). The temperature sensor (10) may detect the temperature of the unquenched coke when the quenching car (8) reaches proximal to the quenching tower (1) [i.e., at an entry position]. In an embodiment, the temperature sensor (10) may be configured to detect/determine the temperature at a plurality of locations along a length of the quenching car (8) during the traversing of the quenching car (8) from the entry position to a quenching position. In an embodiment, the control unit (11) may be configured to receive the temperature signal from the temperature sensor (100. Based on the received temperature signal, the control unit (11) may be configured to determine a quenching time for quenching the unquenched coke.

Once the control unit (11) determines the quenching time, the control unit (11) may operate a plurality of valves (5 and 6) to dispense fluid (3) from the fluid tank (2) to the fluid dispenser (7). The fluid (3) may further be sprayed on to the unquenched coke to lessen/reduce the temperature of the coke. The fluid (3) may be evenly sprayed onto the unquenched coke to quench the same for the determined quenching time. Quenching the unquenched coke for the determined quenching time reduces the temperature of the coke to desired level and also aids in maintaining optimal moisture level in the coke for subsequent process. In an embodiment, a fluid level sensor (4) associated with the fluid tank (2) may be configured to detect the amount of fluid (3) in the fluid tank (2). After each quenching sequence, the control unit (11) may operate the fluid source to refill the fluid tank (2) with fluid (3) based on a signal triggered by the fluid level senor (4) associated with the control unit (11).

Upon completing the quenching process, the quenching car (8) may be voyaged from the quenching position to the exit position. At the exit position, temperature of the quenched coke that may be dispensed from the quenching tower (1) is determined by another temperature sensor [not shown]. In some embodiment, temperature of the quenched coke is determined on a conveyer carrying the quenched coke from the quenching station to other locations in the plant. The control unit (11) may be configured to generate a feedback signal corresponding to the determined temperature of the quenched coke [as indicated in FIG.3]. In an embodiment, the control unit (11) may be configured to calibrate the quenching time of a subsequent batch of unquenched coke based on the feedback signal. For instance, the temperature of the quenched coke dispensed from the quenching tower (1) may be less than the desired temperature. In this case, the control unit (11) may reduce the quenching time to maintain optimal temperature, vice versa, if the temperature of the quenched coke dispensed from the quenching tower (1) is more, the control unit (11) determines the same and increases the quenching time to obtain desired coke temperature.

In an embodiment, the control unit (11) may be configured to calibrate the quenching time based on various other parameters which will be elucidated hereinbelow. During the quenching process, the fluid (3) used for quenching may be transferred from the fluid tank (2) to the fluid dispenser (7) through the fluid carrying lines such as pipes. Over a period of time the fluid carrying lines may be subjected to sediment deposit which may affect the amount of water released from the fluid dispenser (7). In such cases, the quenching time for quenching the unquenched coke may be calibrated, as necessary. The control unit (11) may be configured to monitor the amount of fluid dispensed through the dispenser (7) and the fluid tank (2) ‘[i.e., lesser the amount of water dispensed more the sediment and vice-versa]. Accordingly, the control unit (11) may be configured to calibrate the quenching time based on the amount of fluid dispensed from the fluid tank (2).

Also, the control unit (11) may be configured to determine quenching time based on parameters such as but not limiting to at least one of distance between the quenching tower (1) and the coke oven batteries, condition of the coke oven batteries, condition of the quenching car (8) and the quenching car (8) reference number [as indicated in FIG.3]. The parameters disclosed above may be received by a receiver module (12) interfaced with the control unit (11). The receiver module (12) may be configured to receive the data corresponding to each of the plurality of coke ovens, the distance between the respective coke ovens of the plurality of coke ovens and the quenching tower (1), travel time, condition of the oven batteries and the like. The received data may be transferred to the control unit (11) which may then calibrate the quenching time as required. For example, the quenching time may be calibrated by the control unit (11) based on the distance between the coke ovens and the quenching tower (1). For instance, if the distance between the coke oven and the quenching tower (1) is less the quenching time required would be significantly higher than the quenching time for unquenched coke whose distance from the quenching tower (1) may be more. The said travel distance may affect the quenching time due to the natural cooling that takes places during the travel between the coke oven and the quenching tower (1). Similarly, the other factors described above also may be considered by the control unit (11) to determine the quenching time for the unquenched coke.

In an embodiment, the method of according to the present disclosure ensure efficient quenching of coke. The method of the present disclosure reduces amount of water used for quenching process and reduces environment pollution. The method optimally quenches the coke thereby ensuring optimal moisture content in the coke thus increasing plant yield. Also, fire accidents that may be caused may be avoided as the quenching is efficiently optimized by the method of present disclosure.

It is to be understood that a person of ordinary skill in the art may develop a system of similar configuration without deviating from the scope of the present disclosure. Such modifications and variations may be made without departing from the scope of the present invention. Therefore, it is intended that the present disclosure covers such modifications and variations provided they come within the ambit of the appended claims and their equivalents.

Equivalents

With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for sake of clarity.

It will be understood by those within the art that, in general, terms used herein, are generally intended as "open" terms (e.g., the term "including" should be interpreted as "including but not limited to," the term "having" should be interpreted as "having at least," the term "includes" should be interpreted as "includes but is not limited to," etc.). It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding the description may contain usage of the introductory phrases "at least one" and "one or more" to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles "a" or "an" limits any particular claim containing such introduced claim recitation to inventions containing only one such recitation, even when the same claim includes the introductory phrases "one or more" or "at least one" and indefinite articles such as "a" or "an" (e.g., "a" and/or "an" should typically be interpreted to mean "at least one" or "one or more"); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (e.g., the bare recitation of "two recitations," without other modifiers, typically means at least two recitations, or two or more recitations). Furthermore, in those instances where a convention analogous to "at least one of A, B, and C, etc." is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., "a system having at least one of A, B, and C" would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). In those instances where a convention analogous to "at least one of A, B, or C, etc." is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., "a system having at least one of A, B, or C" would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). It will be further understood by those within the art that virtually any disjunctive word and/or phrase presenting two or more alternative terms, whether in the description, or drawings, should be understood to contemplate the possibilities of including one of the terms, either of the terms, or both terms. For example, the phrase "A or B" will be understood to include the possibilities of "A" or "B" or "A and B."

While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated in the description.

Referral Numerals:
Description Reference number
Quenching tower 1
Fluid tank 2
Fluid 3
Fluid level sensor 4
Plurality of valves 5 and 6
Fluid dispenser 7
Quenching car 8
Track 9
Temperature sensor 10
Control unit 11
Receiver module 12

Claims:We claim:

1. A method for quenching coke in a coke oven plant, the method comprising:
detecting, by a temperature sensor (10), temperature of unquenched coke carried by a quenching car (8) from the coke oven plant to a quenching tower (1), wherein the temperature sensor (10) is mounted proximal to the quenching tower (1);
determining, by a control unit (11) associated with the quenching tower (1), quenching time for quenching the unquenched coke based on the temperature detected by the temperature sensor (10);
operating, by the control unit (11), a plurality of valves (5 and 6) in the quenching tower (1) to dispense a fluid (3) to quench the unquenched coke for the determined period of quenching time,
wherein, the fluid (3) dispensed in the quenching tower (1) quenches the coke to lessen the temperature of the coke.

2. The method as claimed in claim 1, wherein the temperature sensor (10) is an infrared sensor including a pyrometer.

3. The method as claimed in claim 1, wherein the temperature sensor (10) is configured to determine the temperature at a plurality of locations along a length of the quenching car (8) when the quenching car (8) traverse from entry position to a quenching position of the quenching tower (1).

4. The method as claimed in claim 1, wherein each of the plurality of valves (5 and 6) fluidly connects a fluid tank (2) and a fluid dispenser (7) in the quenching tower (1).

5. The method as claimed in claim 1, comprises determining a temperature of the quenched coke after dispensed from the quenching tower (1).

6. The method as claimed in claim 5, wherein the control unit (11) is configured to generate a feedback signal corresponding to the determined temperature of the quenched coke.

7. The method as claimed in claim 6, wherein the control unit (11) is configured to calibrate the quenching time based on the feedback signal.

8. The method as claimed in claim 1, wherein the control unit (11) is configured to monitor amount of fluid (3) dispensed from the fluid tank (2).

9. The method as claimed in claim 8, wherein the control unit (11) is configured to calibrate the quenching time based on the amount of fluid (3) dispensed from the fluid tank (2).

10. The method as claimed in claim 1 comprises receiving, by a receiver module (12) associated with the control unit (11), at least one of distance between the quenching tower (1) and the coke oven plant, condition of the coke oven, condition of the quenching car (8) and quenching car (8) reference number.

11. The method as claimed in claim 10, wherein the control unit (11) is configured to calibrate the quenching time based on the at least one of distance between the quenching tower (1) and the coke oven plant, condition of the coke oven, condition of the quenching car (8) and quenching car (8) reference number received by the receiver module (12).

12. A system (100) for quenching coke in a coke oven plant, the system (100) comprising:
a quenching tower (1) structured with an opening at a lower portion for receiving and dispensing a quenching car (8), wherein the quenching car (8) is configured to carry unquenched coke from a coke oven plant to a quenching station, wherein the quenching tower (1) comprises:
a fluid tank (4) disposed in the quenching tower (1), wherein the fluid tank (4) is configured to store fluid (3) for quenching;
a fluid dispenser (7) fluidly connected to the fluid tank (4), wherein the fluid dispenser (7) is structured to accommodate one or more nozzles;
a plurality of valves (5 and 6) each fluidly connecting the fluid tank (4) and the fluid dispenser (7);
a temperature sensor (10) mounted proximal to the quenching tower (1), wherein the temperature senor (10) is configured to determine temperature of the unquenched coke; and
a control unit (11) communicatively coupled to the plurality of valves (5 and 6), the temperature sensor (10) and a receiver module (12), the control unit (11) is configured to:
determine, a quenching time for quenching the unquenched coke based on the temperature detected by the temperature sensor (10);
operate, the plurality of valves (5 and 6) to dispense a fluid (3) to quench the unquenched coke for the determined period of quenching time,
wherein, the fluid (3) dispensed in the quenching tower (1) quenches the coke to lessen the temperature the coke.

13. The system (100) as claimed in claim 12, wherein the plurality of valves (5 and 6) is at least one of a butterfly valve, a check valve, and a ball valve.

14. The system (100) as claimed in claim 12, wherein the fluid dispenser (7) includes one or more nozzles including a flat fan nozzle and an adjustable nozzle.

15. The system (100) as claimed in claim 12, wherein the temperature sensor (10) is an infrared sensor including a pyrometer.

16. The system (100) as claimed in claim 15, wherein the temperature sensor (10) is configured to determine the temperature at a plurality of locations along a length of the quenching car (8) when the quenching car (8) traverse from an entry position to a quenching position of the quenching tower (1).

17. The system (100) as claimed in claim 12, wherein the control unit (11) is configured to generate a feedback signal corresponding to the determined temperature of the quenched coke and calibrate the quenching time based on the feedback signal.

18. The system (100) as claimed in claim 12, wherein the control unit (11) is configured to monitor amount of fluid (3) dispensed from the fluid tank (2) and calibrate the quenching time based on the amount of fluid (3) dispensed from the fluid tank (2).

19. The system (100) as claimed in claim 12, wherein the receiver module (12) is configured to receive at least one of distance between the quenching tower (1) and coke oven plant, condition of the coke oven, condition of the quenching car (8) and quenching car (8) reference number.

20. The system (100) as claimed in claim 12 and 19, wherein the control unit (11) is configured to calibrate the quenching time based on the at least one of distance between the quenching tower (1) and the coke oven plant, the condition of the quenching car (8) and the quenching car (8) reference number.

Documents

Application Documents

# Name Date
1 202131008551-STATEMENT OF UNDERTAKING (FORM 3) [01-03-2021(online)].pdf 2021-03-01
2 202131008551-REQUEST FOR EXAMINATION (FORM-18) [01-03-2021(online)].pdf 2021-03-01
3 202131008551-POWER OF AUTHORITY [01-03-2021(online)].pdf 2021-03-01
4 202131008551-FORM-8 [01-03-2021(online)].pdf 2021-03-01
5 202131008551-FORM 18 [01-03-2021(online)].pdf 2021-03-01
6 202131008551-FORM 1 [01-03-2021(online)].pdf 2021-03-01
7 202131008551-DRAWINGS [01-03-2021(online)].pdf 2021-03-01
8 202131008551-DECLARATION OF INVENTORSHIP (FORM 5) [01-03-2021(online)].pdf 2021-03-01
9 202131008551-COMPLETE SPECIFICATION [01-03-2021(online)].pdf 2021-03-01
10 202131008551-FORM-26 [26-07-2021(online)].pdf 2021-07-26
11 202131008551-Proof of Right [12-10-2021(online)].pdf 2021-10-12
12 202131008551-FER.pdf 2022-10-17
13 202131008551-PETITION UNDER RULE 137 [17-04-2023(online)].pdf 2023-04-17
14 202131008551-OTHERS [17-04-2023(online)].pdf 2023-04-17
15 202131008551-FER_SER_REPLY [17-04-2023(online)].pdf 2023-04-17
16 202131008551-PatentCertificate02-05-2023.pdf 2023-05-02
17 202131008551-IntimationOfGrant02-05-2023.pdf 2023-05-02

Search Strategy

1 SR202131008551E_06-10-2022.pdf

ERegister / Renewals

3rd: 31 Jul 2023

From 01/03/2023 - To 01/03/2024

4th: 01 Mar 2024

From 01/03/2024 - To 01/03/2025

5th: 26 Feb 2025

From 01/03/2025 - To 01/03/2026