4. DESCRIPTION:

Technical Field of the Invention

[0001] The subject matter of the present invention is directed towards a method of manufacturing melange textile. The present invention more particularly relates to a method of producing woven or knitted fabrics or garments with differential dyeing properties.

Background of the Invention

[0002] Conventional dyeing methods consists of certain shortcomings in commercial sense. Frequently faced shortcomings in the conventional dyeing methods include availability of textiles dyed in limited colors and in limited shades in any given pattern or style.

[0003] Yet another problem is, some conventionally dyed fabrics frequently undergo discoloration during washing if the dyes are not penetrated into the fibers through a sufficiently strong bond. The unbound dyes migrate during the wash. They may go on to other textiles and stain them. Further to this, these unbound dyes and stabilizing salts are released into aquatic bodies, thus contributing to water pollution and other environmental hazards.

[0004] Furthermore, the conventional textile coloring and shading processes are complex. Most of these methods involve using yarns of various colors produced from dyeing of yarn packages in pre-defined colors. So, the colors and patterns of textiles are quite a limited option for the fabric or garment manufacturer. In order to achieve multiple color effects, the fabric is knitted or woven either with pre-dyed yarns or with different types of yarns or with combinations thereof. The fabric is dyed with one or more dye stuffs in single or several dying steps.

[0005] In the manufacturing of traditional melange, the constituent fibers are dyed using a direct dye or fiber reactive dyes in different colors and are mixed with un-dyed fibers and they are spun to make the composite color yams, making melange or heather yarns used in weaving or knitting fabrics and garments.. This is rather a complex and time consuming process.

[0006] It is appreciated to design a process for manufacturing textiles having a heather or a melange look, wherein the process offers a complete flexibility in color selection, short lead-times, no limitations for special color shades, no surplus inventory of melange yarn and reduced time lapsed in producing textiles in seasonal colors even in small lots. Hence, it is an objective of the invention to replace the conventional melange yarns with cationic melange yarns in an effective method for manufacturing melange fabrics.

Brief Summary of the Invention

[0007] The summary of the disclosure is intended to provide a basic understanding of the invention to the reader. However, this is not an extensive overview of the disclosure and it does not specify all the critical elements of the invention or delineate the scope of the invention. Its sole purpose is to present some concepts disclosed herein in a simplified form as a prelude to the more detailed description that is presented later.

[0008] A more complete appreciation of the present invention and the scope thereof can be obtained from the accompanying drawings which are briefly summarized below and the following detailed description of the presently preferred embodiments.

[0009] A melange textile with differential dyeability and method for manufacturing the same are disclosed. According to a first aspect of the present invention, a melange textile with differential dyeability includes a plurality of yarns made from at least one of a natural cellulose fiber of predetermined fiber length, a re-generated cellulose fiber of pre-determined length and a combination of the natural and the re-generated cellulose fiber with pre-determined cationic concentration ranging from 1% to 100%. The natural cellulose fiber of pre-determined fiber length is selected from at least one of cotton, linen and the likes. The re-generated cellulose fiber of pre-determined fiber length is selected from at least one of a viscose, rayon and the likes. The natural cellulose fiber includes a fiber length of about 10 mm to about 65 mm and the regenerated cellulose fiber includes a fiber length of about 10 mm to 65 mm.

[0010] According to the first aspect of the present invention, the melange textile with differential dyeability includes at least one fabric, knitted or woven into fabrics or garments, where the fabric includes the plurality of fibers with pre-determined cationic concentration made into a yarn. The at least one knitted or woven fabric produced is dyed in a dye bath, which is free of salt or alkali and containing the fiber-reactive dyes or direct dyes to obtain a melange fabric or garment.

[0011] According to a second aspect of the present invention, a differentially dyeable melange fabric or garment is disclosed. The differentially dyeable melange fabric or garment includes at least one fabric woven in a pre-determined pattern includes a warp with cationic yarns made from at least one of a natural cellulose fiber or, a re-generated cellulose fiber and a combination of the natural cellulose fiber and the re-generated cellulose fiber of pre-determined fiber length and the weft includes cationic yarns made from at least one of a natural cellulose fiber or a regenerated cellulose fiber or a combination of both natural cellulose fiber and re-generated cellulose fiber of pre-determined fiber length. The cationic yarn includes a count range of Ne 2's to Ne 140s' in single or plied form.

[0012] According to the second aspect of the present invention, a differentially dyeable melange fabric or garment is disclosed. The differentially dyeable melange fabric or garment includes at least one fabric or garment knitted from a cationic yarn made from at least one of a natural cellulose fiber or a re-generated cellulose fiber or a combination of both natural cellulose fiber and re-generated cellulose fiber of pre-determined fiber length. The cationic yarn includes a count range of Ne 2's to Ne 140s' in single or plied form.

[0013] According to a third aspect of the present invention, the differentially dyeable textile includes the knitted or woven fabrics or garments obtained through dyeing them in a dye bath that is free of salt and alkali and contains at least one reactive dye or a direct dye in a predetermined concentration at pre-determined temperatures under pre-defined pH conditions.

[0014] According to the third aspect of the present invention, a method for manufacturing a melange textile with differential dyeability is disclosed. The method for manufacturing a melange textile with differential dyeability includes manufacturing the cationic yarn made from at least one of a natural cellulose fiber of pre-determined fiber length, a re-generated cellulose fiber of pre-determined length and a combination of the natural cellulose fiber and the regenerated cellulose fiber of pre-determined fiber length through available spinning technologies to produce yarn.

Brief Description of the Drawings

[0015] The above-mentioned and other features and advantages of this present disclosure, and the manner of attaining them, will become more apparent and the present disclosure will be better understood by reference to the following description of embodiments of the present disclosure taken in conjunction with the accompanying drawings.

[0016] FIG.l is a flow diagram illustrating a method for manufacturing a melange textile with differential dyeability.

[0017] FIG.2 is a flow diagram illustrating a method for dyeing the melange textile with differential dye ability.

[0018] FIG.3 is a flow diagram illustrating different types or methods available for dyeing the melange textiles with differential dye ability.

Detailed Description of the Invention

[0019] The present invention is described clearly in the following description along with the following embodiments of the invention without limiting the complete scope of invention. The following description along with the illustration conveys a full scope of the invention to the skilled person. However, it is to be understood that this invention should not be construed as being limited to the specific embodiments described and illustrated herein and may be embodied in many different forms. Although specific terms are used in the following description, these terms are merely for purposes of illustration and are not intended to define or limit the scope of the invention.

[0020] The use of "including", "comprising" or "having" and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms "a" and "an" herein do not denote a limitation of quantity, but rather denote the presence of a of the referenced item.

[0021] Exemplary embodiments of the present invention are directed towards a melange textile with differential dyeability and method for manufacturing the same. According to an exemplary aspect of the present invention, a melange textile with differential dyeability includes a plurality of yarns made from at least one of a natural cellulose fiber of pre-determined fiber length or a regenerated cellulose fiber of pre-determined length or a combination of both natural and regenerated cellulose fiber in any blend ratio with pre-determined cationic concentration ranging from 1% to 100%. The natural cellulose fiber of pre-determined fiber length selected from at least one of a cotton fiber, a linen fiber and the likes. The cotton fiber includes a length of about 10 mm to about 65 mm. The re-generated cellulose fiber of pre-determined length is selected from at least one of a viscose fiber, a rayon fiber and a modal fiber and the likes. The viscose fiber includes a length of about or from 10 mm to 65 mm. The cationic yarn includes a count range of Ne 2's to Ne 140s' in single or plied form.

[0022] According to an exemplary aspect of the present invention, the melange textile with differential dye-ability includes the plurality of fibers with pre-determined cationic concentration made into a yarn, which is then knitted or woven into fabrics or garments in a pre-defined pattern. The knitted or woven fabrics or garments can be subjected to a pre-treatment process : such as RFD and bleaching, and then be dyed through melange dyeing process or the knitted or woven fabrics or garments can be dyed in the grey form itself.

[0023] According to an exemplary aspect of the present invention, the melange textile with differential dye-ability includes the knitted or woven fabrics or garments which is dyed in a dye bath that is free of salt and alkali and contains at least one fiber-reactive dye or a direct dye in a pre-determined concentration at a pre-determined temperatures under pre-defined pH conditions.

[0024] According to an exemplary aspect of the present invention, the melange textile with differential dye-ability includes the cationic yarn which contains positively charged cellulose fibers blended with un-treated fibers, which on dyeing attracts the dyes from the dye bath. The un-treated cellulose fibers don not attract dyes because of the absence of the salt and alkali in the dye bath thus giving a heather or melange look to the knitted or woven fabric or garment.

[0025] According to an exemplary aspect of the present invention, a differentially dyeable melange fabric or garment is disclosed. The differentially dyeable melange fabric or garment includes at least one fabric woven in a pre-determined pattern includes a warp with a plurality of cationic yarns made from at least one of a natural cellulose fiber of pre-determined fiber length, a re-generated cellulose fiber of pre-determined length and a combination of the natural cellulose fiber and the re-generated cellulose fiber of pre-determined fiber length and a weft includes a plurality of cationic yarns made from at least one of a natural cellulose fiber of pre-determined fiber length, a re-generated cellulose fiber of pre-determined length and a combination of the natural cellulose fiber and the re-generated cellulose fiber of pre-determined fiber length. Any pre-determined patterns like stripes and checks can be achieved on the woven fabric by weaving different cationized yarns of different cationic percentage strength or by weaving un-treated yarns along with cationic yarns of different percentage strength.

[0026] According to an exemplary aspect of the present invention, a differentially dyeable melange fabric or garment is disclosed. The differentially dyeable melange fabric or garment includes at least one fabric knitted in a pre-determined pattern includes knitting yarn made from at least one of a natural cellulose fiber of pre-determined fiber length, a re-generated cellulose fiber of pre-determined length and a combination of the natural cellulose fiber and the regenerated, cellulose fiber of pre-determined fiber length. Any pre-defined pattern like stripes can be achieved on the knitted fabric by knitting the cationized yarn along with different yarn of different cationic percentage strength or by knitting the cationized yarn along with un-treated yarn and yarn of different cationic percentage strength to obtain stripes.

[0027] According to an exemplary aspect of the present invention, the differentially dyeable textile includes a fabric or garment made from knitting or weaving with a pre-determined count range. The pre-determined count range of the fabric includes a yarn of count range from a series ofNe2'stol40's.

[0028] According to an exemplary aspect of the present invention, the differentially dyeable textile includes the differentially dyeable melange fabric or garment obtained through dyeing the garment with at least one fiber-reactive dye in a dye bath that is salt and alkali free in a predetermined concentration at pre-determined temperatures under pre-defined pH conditions.

[0029] According to an exemplary aspect of the present invention, a method for manufacturing a melange textile with differential dyeability is disclosed. The method for manufacturing a melange textile with differential dyeability includes manufacturing yarn made from at least one of a natural cellulose fiber of pre-determined fiber length, a re-generated cellulose fiber of predetermined length and a combination of the natural cellulose fiber and the re-generated cellulose fiber of pre-determined fiber length.

[0030] According to an exemplary aspect of the present invention, the method for manufacturing a melange textile with differential dyeability includes counter-ionizing the yarn manufactured from at least one of the natural cellulose fiber, the re-generated cellulose fiber and the combination of the natural cellulose fiber and the re-generated cellulose fiber in at least one a cationizing reaction solution in a pre-determined concentration ranging from 1% to 100%.

[0031] According to an exemplary aspect of the present invention, the method for manufacturing a melange textile with differential dyeability includes weaving or knitting fabric and garments with at least one blend of the cationic yarn with a blend of un-cationized yarn in a predetermined pattern to prepare a woven fabric with stripes and checks and knitted fabric with stripes with differential dye receptivity.

[0032] According to an exemplary aspect of the present invention, the method for manufacturing a melange textile with differential dyeability includes dyeing the woven or knitted fabric or garment with differential dye receptivity in at least one dye bath with at least one fiber reactive dye or direct dye which is free of salt and alkali to create the melange textile with differential dye- ability and optionally making a melange garment in different colors and different shades with differential dye ability.

[0033] According to an exemplary aspect of the present invention, the method for manufacturing a melange textile with differential dyeability includes the step of dyeing the fabric weave and the fabric knit includes using the dye bath consisting of at least one fiber reactive dye or a direct dye which is free of salt and alkali at pre-determined temperatures under pre-defined pH conditions.

[0034] Referring to FIG.l is a flow diagram 100 illustrating a method of manufacturing the melange textile, in accordance with an exemplary embodiment of the present invention. The method of manufacturing the melange textile starts at step 102 depicting the selection a cellulose fiber material in a pre-determined ratio. The cellulose fiber material preferably includes a natural cellulose fiber, a re-generated cellulose fiber and a combination of the natural cellulose fiber and the re-generated cellulose fiber.

[0035] According to an exemplary aspect of the present invention, the natural fiber includes cotton, linen and the likes. The re-generated fibers include a viscose, rayon, modal and the like. Particularly, the cotton fibers having a prerequisite fiber length are used for the purpose of the invention, for example the cotton fiber ideally has a length of 10 mm to 65 mm.
[0036] In accordance with a non limiting exemplary aspect of the present invention, the regenerated cellulose fibers are from viscose, rayon and modal. Particularly, fibers having a prerequisite fiber length of about 10 mm to 65 mm in length.

[0037] From step 102, the flow diagram 100 continues with step 104 which describes about counter ionizing or cationizing the cellulose fiber material including a pre-determined percentage cationic concentration from 1% to 100%. The counter ionization or cationization is a method of introducing cationic reactive sites on to the surface of cotton cellulose fibers with anionic carboxyl groups.

[0038] In a preferred embodiment of the present invention, the counter ionization process of a selected batch of fiber is accomplished in a cationic reaction bath with a suitable cationizingn agent. The cationizing agent is a quaternary ammonium compound preferably includes a N (3- chloro-2-hydroxypropyl)-trimethylammonium chloride. More particularly, a trimethylammonium chloride is used in a pre-determined quantity or concentration ranging from 1% to 100%.

[0039] From step 104, the flow diagram 100 continues with step 106 which describes about processing the cationized fibers having different percentage cationic concentration ranging from 1% to 100%, wherein the processing refers to a cationized yarn preparation. According to an exemplary aspect of the present invention, the resultant cationized fibers are mixed or blended with un-treated fibers in any pre-determined ratio ranging from 1% to 99% for the manufacture of different cationic yarns with different cationic percentage strengths. The fibers used for blending comprises at least one of a natural cellulose fiber, a re-generated cellulose fiber and combination of natural and re-generated cellulose fiber. Where the at least one natural fiber is cotton or linen and the likes. The re-generated cellulose fiber includes one of a viscose, rayon, modal and the likes.

[0040] From step 106, the flow diagram 100 continues with step 108 which describes about the cationic fiber blends made into yarns of pre-determined count range. The cationic yarn can be spun using any available techniques which can be used for producing yarn. Typically, the yarn count ranges from Ne 2's to 140's and the invention can be achieved with any cationized yarn with a count range from Ne 2's to 140's and falls with in the scope of the invention.

[0041] From step 108, the flow diagram 100 continues with step 110, where multiple grades of cationized yarn are subjected to a pre-defined pattern of weaving or knitting fabrics or garments with differential dye ability. In one exemplary aspect of the present invention, the cationized yarn of pre-determined percentage cationic concentration is weaved with yarns of different cationic percentage or with un-cationized yarn in a pre-defined pattern. A warp made of either different grades of cationized yarn or un cationized yarn is weaved with a weft made of yarn either cationized yarn or a predominant proportion of un-cationized yarn in a manner such that the weave has pre-defined number of intermingling points per meter of the fabric and in a predetermined pattern. Any pre-defined pattern like stripes can be achieved on the knitted fabric by knitting the cationized yarn along with different yarns of different cationic percentage strength or by knitting the cationized yarn along with un-treated yarn and yarn of different cationic percentage strength to obtain stripes.

[0042] From step 110, the flow diagram 100 ends with step 112 which depicts the formation of melange textile either woven or knitted with differential dye ability.

[0043] Referring to FIG.2 is a flow diagram 200 illustrating the process of melange dyeing. From step 200, the flow diagram 200 starts with the step 202, this describes about washing the grey or pre-treated fabrics or garments with differential dye ability in a bath containing wetting agent. This is particularly done to improve the wet pick up or to increase the absorption rate of the fabric or garments during dyeing. The term pre-treated fabric includes the differentially dyeing fabric or garment either scoured or bleached.

[0044] From step 202, the flow diagram 200 continues with step 204 which illustrates the process of melange dyeing. In one exemplary aspect of the present invention, the fabric weave or fabric knit is first dyed in a dye bath which is free of salt and alkali and containing a dye solution having a pre-defined concentration of anionic dye of any pre-defined colours. In accordance with a non limiting exemplary aspect, the dyeing process involves dissolving a reactive anionic dye, taken in a weight ratio ranging from upto 1% to 2% of the total cationic sites on the fabric of the entire fabric, i.e. calculating the amount of dye stuff only to the cationic portions on the entire fabric which also contains non-cationic portions and not to the entire fabric. The at least one reactive dye or a direct dye is dissolved in water to make a dye bath which is relatively free of any salt and alkali comprising water to fabric ratio ranging from upto 1:10 to 1:30. The dyeing process is carried out in a salt and alkali free medium at the room temperature for about upto 20 minutes to 30 minutes. The melange textile with differential dye ability includes the cationic yarn, which contains positively charged cellulose fibers blended with un-treated fibers, which on dyeing attracts the dyes from the dye bath. The un-treated cellulose fibers don't attract dyes because of the absence of the salt and alkali in the dye bath thus giving a heather or melange look to the knitted or woven fabric or garment. Preferably fabric reactive dyes can be used for the purpose of dyeing the cationized fabric.

[0045] From step 204, the flow diagram 200 continues with step 206 where the temperature of the dye bath which is at room temperature is gradually raised about upto 60 degree Celsius to 70 degree Celsius at the rate of increase upto 2 degree Celsius per minute. The dyeing is carried out further for about upto 40 minutes to 50 minutes in a salt and alkali free medium.

[0046] From step 206, the flow diagram 200 continues with step 208, where the excess dye from the dye bath is drained out and the excess dye from the fabric or garment is removed in the hot water washing process followed by a cold water washing process. The multi pattern mélange textile is then washed with a soaping agent or washing agent or leveling agent to finally remove the un-attached dye molecules and get the fabrics or garments done ahead for finishing.

[0047] From step 208, the flow diagram 200 continues with step 210 which describes about finally obtaining the melange textile of different dyeability in different colors. The melange textile in different colors is obtained from the step of dyeing cationized fabric weaves and fabric knits from different grades of cationic yarn in a specified pattern. Often, the pattern on the cationized fabric, colors and shades of the melange textile can be in a manner as specified by a customer.

[0048] From step 210, the flow diagram 200 ends with step 212 which describes about a preferred embodiment of the melange fabrics or garments made from said melange textile woven or knitted in any colours.

[0049] Referring to FIG.3 is a flow diagram 300 illustrating the different methods or types available to process the melange dyeing. From step 300, the flow diagram 300 starts with the step 302 which describes about the manufacture of cationic yarn with different cationic percentage strength, with the yarns made from at least one of a natural cellulose fiber of predetermined fiber length or a re-generated cellulose fiber of pre-determined length or a combination of both natural and re-generated cellulose fiber in any blend ratio from 1 % to 99% and with pre-determined cationic concentration ranging from 1% to 100%. The natural cellulose fiber of pre-determined fiber length is selected from at least one of a cotton fiber, a linen fiber and the likes. The cotton fiber includes a length of about 10 mm to about 65 mm. The regenerated cellulose fiber of pre-determined length is selected from at least one of a viscose fiber, a rayon fiber and a modal fiber and the likes. The viscose fiber includes a length of about or from 10 mm to 65 mm. The cationic yarn includes a count range of Ne 2's to Ne 140s' in single or plied form.

[0050] From step 302, the flow diagram 300 continues with the step 304 and 306 which describes about weaving and knitting of the cationic yarns in any pre-defined pattern. The cationized yarn of pre-determined percentage cationic concentration is weaved with yarns different cationic percentage or with un-cationized yarn in a pre-defined pattern. A warp made of either different grades of cationized yarn or un cationized yarn is weaved with a weft made of yarn either cationized yarn or a predominant proportion of un-cationized yarn in a manner such that the weave has pre-defined number of intermingling points per meter of the fabric and in a pre-determined pattern. Any pre-defined pattern like stripes can be achieved on the knitted fabric by knitting the cationized yarn along with different yarns of different cationic percentage strength or by knitting the cationized yarn along with un-treated yarn and yarn of different cationic percentage strength to obtain stripes.

[0051] From step 304 and 306, the flow diagram 300 continues with the step 308, 310 and 312, 314 which illustrates about fabric and garments made from woven and knitted fabrics with differential dyeability. Once after weaving and knitting is completed, the end product can be taken in the resulting form of fabric or as in the form of garments made from the fabrics, depending on the end use for further process.

[0052] From step 308, 310, 312 and 314, the flow diagram 300 can be continued to the step 316 and 320 or to step 318 and 322. Here, step 316 and 320 illustrates the pre-treatment of the fabric and garments before melange dyeing process. Step 318 and 322 illustrates the process of dyeing the fabric or garment in grey form itself without any prior pre-treatment process. Here, the pre-treatment process includes scouring or RFD (Ready for dyeing) and bleaching of fabrics or garments.

[0053] From step 316 and 320, the flow diagram 300 continues to the step 324 where the pre-treated fabric or garment is dyed in the melange dyeing process. The fabric weave or fabric knit is first dyed in a dye bath which is free of salt and alkali and containing a reactive dye or a direct dye having a pre-defined concentration of anionic dye of any pre-defined colours. The dyeing process involves dissolving a reactive anionic dye, taken in a weight ratio ranging from upto 1% to 2% of the total cationic sites on the fabric of the entire fabric, i.e. calculating the amount of dye stuff only to the cationic portions on the entire fabric and not to the entire fabric which also contains non-cationic portions. The at least one reactive dye or direct dye is dissolved in water to make a dye bath which is relatively free of any salt and alkali comprising water to fabric ratio ranging from upto 1:10 to 1:30. The dyeing process is carried out in a salt and alkali free medium at the room temperature for about upto 20 minutes to 30 minutes. The temperature of the dye bath which is at room temperature is gradually raised about upto 60 degree Celsius to 70 degree Celsius at the rate of increase upto 2 degree Celsius per minute. The dyeing is carried out further for about upto 40 minutes to 50 minutes in a salt and alkali free medium. The melange textile with differential dye ability includes the cationic yarn, which contains positively charged cellulose fibers blended with un-treated fibers, which on dyeing attracts the dyes from the dye bath. The un-treated cellulose fibers don't attract dyes because of the absence of the salt and alkali in the dye bath thus giving a heather or melange look to the knitted or woven fabric or garment. Preferably fabric reactive dyes or direct dyes can be used for the purpose of dyeing the cationized fabric. The excess dye from the dye bath is drained out and the excess dye from the fabric or garment is removed in the hot water washing process followed by a cold water washing process. The multi pattern melange textile is then washed with a soaping agent or washing agent or leveling agent to finally remove the un-attached dye molecules and get the fabrics or garments done ahead for finishing and finally obtaining the melange textile of different dyeability in different colors. The melange textile in different colors is obtained from the step of dyeing cationized fabric weaves and fabric knits from different grades of cationic yarn in a specified pattern. Often, the pattern on the cationized fabric, colors and shades of the melange textile can be in a manner as specified by a customer.

[0054] From step 318, step 322 and step 324, the flow diagram 300 ends with the step 326 which describes about the different types of melange dyeing for differentially dyeing woven and knitted melange fabrics and garments.

[0055] While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.

5. CLAIMS:

What is claimed is:

1. A melange textile with differential dyeability, comprising:

a plurality of yarns made from at least one of: a natural cellulose fiber of predetermined fiber length; a re-generated cellulose fiber of pre-determined fiber length; and a combination of the natural and the re-generated cellulose fiber with a pre-determined cationic concentration ranging from 1% to 100%;
at least one fabric knit and one fabric weave comprising the plurality of yarns with the pre-determined cationic concentration and a plurality of un-treated yarns knitted in a pre-defined pattern; and
at least one multi-toned fabric made through salt and alkali free melange dyeing with the at least one fabric knit or fabric weave with a fiber-reactive dye or direct dye taken according to the cationic sites present in the fabric or garment.

2. The melange textile of claim 1, wherein the natural cellulose fiber of pre-determined fiber length selected from at least one of: a cotton fiber; a linen fiber.

3. The melange textile of claim 2, wherein the cotton fiber comprises a length of about 10 mm to about 65 mm.

4. The melange textile of claim 1, wherein the re-generated cellulose fiber of predetermined length selected from at least one of: a viscose fiber; a rayon fiber and a modal fiber.

5. The melange textile of claim 4, wherein the viscose fiber comprises a length of about 10 mm to 65 mm.

6. The melange textiles of claim 1, wherein the at least one fabric knit or fabric weave is dyed in a dye bath containing the fiber-reactive dye or a direct dye which is free of alkali and salts.

7. A differentially dyeable garment in user specified colors and shade patterns, comprising:

at least one fabric woven in a pre-determined pattern comprising:

a warp with a plurality of yarns made from at least one of: a natural cellulose fiber of pre-determined fiber length; a re-generated cellulose fiber of pre-determined length; and a combination of the natural cellulose fiber and the re-generated cellulose fiber of pre-determined fiber length; and combination of both cationized yarns and un-cationized yarns a weft comprising a plurality of yarns made from at least one of:

a natural cellulose fiber of pre-determined fiber length; a re-generated cellulose fiber of pre-determined length; and a combination of the natural cellulose fiber and the re-generated cellulose fiber of pre-determined fiber length; and combination of both cationized yarns and un-cationized yarns;
at least one fabric knit in a pre-determined pattern comprising:

a plurality of yarns made from at least one of: a natural cellulose fiber of pre-determined fiber length; a re-generated cellulose fiber of predetermined length; and a combination of the natural cellulose fiber and the re-generated cellulose fiber of pre-determined fiber length; and

combination of both cationized yarns and un-cationized yams knitted in a pre-defined pattern;

a garment made there from the at least one fabric with a pre-determined count range; and

the differentially dyeable garment in user specified colors and shade patterns obtained through dyeing the garment in a dye bath comprising at least one fiber-reactive dye.

8. The differentially dyeable garment of claim 7, wherein a differential cationic concentration of cellulose fibers ranging from 1% to 100% obtained by at least one of: the natural cellulose fiber; the re-generated cellulose fiber; and the combination of the natural cellulose fiber and the re-generated cellulose fiber.

9. The differentially dyeable garment of claim 7, wherein the pre-determined count range of the fabric comprises a yarn of count range from a series of Ne 2's to 140's.

10. A method for manufacturing a melange textile with differential dyeability, the method comprising:

selecting at least one of: a natural cellulose fiber; a re-generated cellulose fiber; and a combination of the natural cellulose fiber and the re-generated cellulose fiber in a pre-determined ratio;

counter-ionizing the at least one of: the natural cellulose fiber; the regenerated cellulose fiber; and the combination of the natural cellulose fiber and the re-generated cellulose fiber in at least one a cationizing reaction solution;

processing the cationized fiber of differential percentage of cationic fixation in a pre-determined manner to obtain at least one blend of a cationic yarn;

weaving or knitting fabrics or garments with at least one blend of the cationic yarn with a blend of un cationized yarn in a pre-determined pattern to prepare a fabric weave or fabric knit in a pre-defined pattern with differential dye receptivity; and

dyeing the fabric weave and fabric knit with differential dye receptivity in at least one dye bath free of salt and alkali with a reactive dye or direct dye to create the melange textile with differential dyeability.

11. The method of claim 10, wherein the step of counter-ionizing in the at least one the cationizing reaction solution comprises a cationic concentration from a range of 1% to 100% to obtain a cationized fiber of differential percentage cationic fixation.

12. The method of claim 10, wherein the step of manufacturing of the melange textile comprising:
Weaving or knitting the at least one blend of cationic yarn with a blend of un cationized yarn in a pre-determined pattern to prepare a fabric weave or fabric knit with differential dye receptivity;

dyeing the fabric weave and fabric knit with differential dye receptivity in at least one dye bath free of salt and alkali with a reactive dye or direct dye to create the melange textile with differential dyeability; and

optionally making a melange garment in different colors and shades from the melange textile with differential dyeability.

13. A method of claim 12, wherein the step of dyeing the fabric weave and the fabric knit comprises using the dye bath consisting of at least one fabric reactive dyes or direct dyes at pre-determined temperatures under pre-defined pH conditions.