Description:FIELD OF THE INVENTION
The present invention generally relates to a system for modular self-standing panelling and partition and particularly to a system and method for modular self-standing panelling and partition.
BACKGROUND
In the dynamic world of modular systems, the journey of panelling and partition solutions has been a captivating exploration, marked by an unwavering pursuit of improvement. The evolution of these systems mirrors the shifting demands of contemporary architectural and interior design. Previous inventions, while adept in addressing specific needs, often fell short of delivering a truly holistic solution that seamlessly aligned with the multifaceted demands of the modern built environment. The historical narrative of modular designs unfolds with incremental advancements, notable but frequently missing essential elements crucial for evolving architectural and interior aesthetics. In grappling with seismic vibrations, fire resistance, and optimal acoustic properties, earlier modular designs revealed inherent limitations, creating a discernible market gap. These deficiencies underscored the need for a paradigm shift, prompting a fundamental re-evaluation of modular innovation. As architects sought solutions seamlessly integrated into the broader vision of a structure, the quest for a comprehensive approach became imperative. Previous iterations, though contributing to evolution, often overlooked critical factors like seismic resistance, fire resistance, and acoustic optimization. This transformative moment demanded an innovation encapsulating the entirety of modern architectural needs, viewing a modular system not as a mere assemblage but as a holistic solution.
US2010236169A1 discloses a wall panel retention system including an upper panel retention structure incorporating the ceiling molding and a lower panel retention structure incorporating the base molding with retention structures for holding the sides of the wall panels to the building wall.
The existing invention does not provide seismic resistance, stringent fire-resistant properties, and optimal acoustic performance therefore, there is a need for an improved system to provide a seismic resistance, stringent fire-resistant properties, and optimal acoustic performance and adaptability, safety, and sophistication.
OBJECTIVE OF THE INVENTION
The main objective of the present invention is to design & develop modular self-standing panelling and partition that allows the dead weight mounting up to 300kg without deflection.
Another objective of the present invention is to enable the future upgradation and replicability ease in existing solution.
Yet another objective of the present invention is to offer the much-reduced maintenance down time by removing individual wall panel and then placed /screwed again.
Yet another objective of the present invention is to offer antimicrobial properties which have been tested for different type of bacteria and fungus.
Yet another objective of the present invention is to allow important characteristics like fire resistance, noise acoustic, recyclability and seismic proof.
Further objectives, advantages, and features of the present invention will become apparent from the detailed description provided herein below, in which various embodiments of the disclosed invention are illustrated by way of example.
SUMMARY OF THE INVENTION
The present invention relates to a modular self-standing panelling and partition system. The system of the present invention includes a substructure, a wall panel, a wall panel top-end extruded profile, a J-Profile, a base profile, a cover profile, a wall mount bracket assembly, a top profile, a wall panel fixing bracket, a reinforcement, an extruded silicone profile and a door frame. The substructure has variable lengths depending on the overall height of the modular self-standing panelling and partition system. The substructure includes a substructure column( and an extruded aluminium corner profile. The substructure column forms the vertical columns of the substructure. The extruded aluminium corner profile is vertical corners of the substructure. The wall panel is able to be trimmed to fit site specifications and seamlessly slid into the extruded aluminium corner profile of the substructure resulting in a seamless edge visible at the room's corner. The wall panel is finished in antimicrobial powder coating. The wall panel top end extruded profile helps to fix the top edge of the wall panel to the substructure to provide seamless joint. The wall panel top end extruded profile is finished in antimicrobial powder coating. The J-Profile is designed and developed to accommodate the substructure column of the substructure. The bottom surface of the J-Profile is fixed to the civil floor thus anchoring the substructure with the civil floor. The J-Profile is designed with regular slots throughout the length on the upper edge of the J-Profile for screwing substructure column of the substructure so that the substructure column of the substructure is fixed with the J-Profile. The base profile is designed to make a proper surface level from the civil floor. The base profile has slots throughout the length on the upper edge that is fixed to the substructure column and lower edge that is fixed to the J-Profile. The cover profile is designed in C-Shape with embossed holes. The cover profile has having placement downside of the base profile. Thus, the cover profile helps to remove uneven civil surface undulations. The cover profile also acts as a receiving profile for floor covering and vinyl flooring sheets to make the curvilinear shape at the edges of the room. The wall mount bracket assembly consists of mainly three parts. The first part is fixed to the substructure column. The second part is fixed on a civil wall in parallel to the first part. While a third part connects the first part and the second part with the help of screws to maintain the vertical level. The third part has regular slots to adjust the distance. The top profile is designed in C Shape. The top profile has slots throughout the length on both edges. The top profile connects the substructure column top end in a row. The top profile defines the overall structure height in a row. The wall panel fixing bracket is designed in such a way to connect the wall panel to the substructure by inserting in side slots of the wall panel and provision of screws with the substructure column. The wall panel fixing bracket is fixed on both sides of the wall panel. The wall panel fixing bracket also enables the electrical surge to be grounded. The reinforcement is designed to accommodate the flush mounted equipment on the modular wall panelling and partition system. The reinforcement is connected in between two adjacent substructure column at respective height where the flush mounted equipment is to be mounted. The extruded silicone profile serves the purpose of sealing the vertical gap between two adjacent the wall panel. The door frame covers the overall door opening wall thickness and the door frame is mounted on the substructure column.
The main advantage of the present invention is that the present invention designs & develop modular self-standing panelling and partition that can allows the dead weight mounting up to 300kg without deflection.
Another advantage of the present invention is that the present invention enables the future upgradation and replicability ease in existing solution.
Yet another advantage of the present invention is that the present invention offers the much-reduced maintenance down time through removing individual wall panel and then placed /screwed again.
Yet another advantage of the present invention is that the present invention offers antimicrobial properties which is tested for different type of bacteria and fungus.
Yet another advantage of the present invention is that the present invention allows important characteristics like fire resistant, noise acoustic, recyclability, seismic proof.
Further objectives, advantages, and features of the present invention will become apparent from the detailed description provided herein below, in which various embodiments of the disclosed invention are illustrated by way of example.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings are incorporated in and constitute a part of this specification to provide a further understanding of the invention. The drawings illustrate one embodiment of the invention and together with the description, serve to explain the principles of the invention.
Fig.1 illustrates a modular self-standing panelling and partition system.
Fig.2 illustrates the bottom portion of a modular self-standing panelling and partition system.
Fig 3. illustrates the top portion of a modular self-standing panelling and partition system.
Fig 4. illustrates a wall mount bracket assembly.
DETAILED DESCRIPTION OF THE INVENTION
Definition
The terms “a” or “an”, as used herein, are defined as one or as more than one. The term “plurality”, as used herein, is defined as two as or more than two. The term “another”, as used herein, is defined as at least a second or more. The terms “including” and/or “having”, as used herein, are defined as comprising (i.e., open language). The term “coupled”, as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically.
The term “comprising” is not intended to limit inventions to only claiming the present invention with such comprising language. Any invention using the term comprising could be separated into one or more claims using “consisting” or “consisting of” claim language and is so intended. The term “comprising” is used interchangeably used by the terms “having” or “containing”.
Reference throughout this document to “one embodiment”, “certain embodiments”, “an embodiment”, “another embodiment”, and “yet another embodiment” or similar terms means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearances of such phrases or in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics are combined in any suitable manner in one or more embodiments without limitation.
The term “or” as used herein is to be interpreted as an inclusive or meaning any one or any combination. Therefore, “A, B or C” means any of the following: “A; B; C; A and B; A and C; B and C; A, B and C”. An exception to this definition will occur only when a combination of elements, functions, steps, or acts are in some way inherently mutually exclusive.
As used herein, the term "one or more" generally refers to, but not limited to, singular as well as the plural form of the term.
The drawings featured in the figures are to illustrate certain convenient embodiments of the present invention and are not to be considered as a limitation to that. Term "means" preceding a present participle of operation indicates the desired function for which there is one or more embodiments, i.e., one or more methods, devices, or apparatuses for achieving the desired function and that one skilled in the art could select from these or their equivalent in view of the disclosure herein and use of the term "means" is not intended to be limiting.
disclosure herein and use of the term "means" is not intended to be limiting.
Fig.1 illustrates the present invention relates to a modular self-standing panelling and partition system(100). The system(100) includes a substructure(104), a wall panel top-end extruded profile(112), a J-Profile(114), a base profile(116), a cover profile(118), a wall mount bracket assembly(120), a top profile(122), a reinforcement(126). The substructure(104) includes a substructure column(132) and an extruded aluminium corner profile(106). The substructure column(132) forms the vertical columns of the substructure(104). The extruded aluminium corner profile(106) are vertical corners of the substructure(104). The J-Profile(114) is designed and developed to accommodate the substructure column (132) of the substructure(104). The bottom surface of the J-Profile(114) is fixed to with the civil floor thus anchoring the substructure(104) with the civil floor. The base profile(116) is designed to make a proper surface level from the civil floor. The cover profile(118) is designed in C-Shape with embossed holes. The cover profile(118) is having placement downside of the base profile(116). The cover profile(118) also acts as a receiving profile for floor covering and vinyl flooring sheet to make the curvilinear shape at the edges of the room. The top profile(122) connects the substructure column (132) top end in a row. The top profile(122) defines the overall structure height in a row. The reinforcement(126) is designed to accommodate the flush-mounted equipment on the modular wall panelling and partition system(100). The reinforcement(126) is connected between two adjacent substructure column(132) at respective heights where the flush-mounted equipment is to be mounted.
Fig.2 illustrates the bottom portion of a modular self-standing panelling and partition system(100). The system(100) includes a substructure(104), a wall panel(102), a J-Profile(114), a base profile(116), a cover profile(118), a wall panel fixing bracket(124). The substructure(104) includes a substructure column (132) and an extruded aluminium corner profile(106). The substructure column (132) forms the vertical columns of the substructure(104). The wall panel(102) is able to be trimmed to fit site specifications and seamlessly slid into the substructure(104). The J-Profile(114) is designed and developed to accommodate the substructure column (132) of the substructure(104). The bottom surface of the J-Profile(114) is fixed to with the civil floor thus anchoring the substructure(104) with the civil floor. The J-Profile(114) is designed with regular slots throughout the length on the upper edge of the J-Profile(114) for screwing the substructure column(132) of the substructure(104) so that the substructure column(132) of the substructure(104) is fixed with the J-Profile(114). The base profile(116) is designed to make a proper surface level from the civil floor. The base profile(116) has slots throughout the length on the upper edge that is fixed to the substructure column(132) and lower edge that is fixed to the J-Profile(114). The cover profile(118) is designed in C-Shape with embossed holes. The cover profile(118) is having placement downside of the base profile(116). Thus the cover profile(118) helps to remove uneven civil surface undulations. The cover profile(118) also act as receiving profile for floor covering and vinyl flooring sheet to make the curvilinear shape at the edges of the room.
Fig 3. illustrates the top portion of a modular self-standing panelling and partition system(100). The system(100) includes a wall panel(102), a wall panel top-end extruded profile(112), a top profile(122). The substructure(104) includes a substructure column(132). The substructure column(132) forms the vertical columns of the substructure(104). The wall panel top end extruded profile(112) helps to fix the top edge of the wall panel(102) to the substructure(104) to provide a seamless joint. The top profile(122) is designed in C Shape. The top profile(122) connects the substructure column(132) top end in a row. The top profile(122) defines the overall structure height in a row.
Fig 4. illustrates a wall mount bracket assembly(120). The wall mount bracket assembly(120), consists of mainly three parts, a first part(134) is fixed to substructure column(132). A second part(136) is fixed on a civil wall in parallel to the first part(134). While a third part(138) connects the first part(134) and the second part(138) with the help of screws to maintain the vertical level. The third part(138) having regular slots to adjust the distance.
Fig.5 illustrates the embodiment of a modular self-standing panelling and partition system(100). The system(100) includes a substructure(104), a wall panel(102), a wall panel top-end extruded profile(112), a J-Profile(114), a base profile(116), a cover profile(118), a top profile(122). The substructure(104) includes an extruded aluminium corner profile(106). The extruded aluminium corner profile(106) are vertical corner of the substructure(104). The J-Profile(114) is designed and developed to accommodate the substructure column(132) of the substructure(104). The bottom surface of the J-Profile(114) is fixed to with the civil floor thus anchoring the substructure(104) with the civil floor. The base profile(116) is designed to make a proper surface level from the civil floor. The cover profile(118) is designed in C-Shape with embossed holes. The cover profile(118) has having placement downside of the base profile(116). The cover profile(118) also acts as a receiving profile for floor covering and vinyl flooring sheets to make the curvilinear shape at the edges of the room. The top profile(122) connects all top ends of the substructure(104) in a row. The top profile(122) defines the overall structure height in a row.
Fig. 6 Illustrates a wall panels(102). The wall panels(102) include a steel panel(140), a board(142), a lead sheet(144). The steel panel(140) forms the outer surface of the wall panels (102). The board(142) is glued to the steel panel(140) to provide strength to the wall panels (102). The lead sheet(144) is glued to the board(142).
Fig.7 illustrates an extruded aluminium corner profile(106). The extruded aluminium corner profile(106) accommodates a wall panel(102) inside of extruded aluminium corner profile(106) from both sides of the extrusion edge of the at least one extruded aluminium corner profile(106). The extruded aluminium corner profile(106) are of two types that are a 90-degree extrusion aluminium corner profile(108), and a 45-degree extrusion aluminium corner profile(110). The 90-degree extrusion aluminium corner profiles(108), helps to construct the 90-degree rotation of the substructure(104).The 45-degree extrusion aluminium corner profiles(110), helps to construct the 45-degree rotation of the substructure(104). The 90-degree extrusion aluminium corner profile(108), and the 45-degree extrusion aluminium corner profile(110) also supported by the substructure column(132).
Fig 8 illustrates an extruded silicone profile(128). The extruded silicone profile(128) serves the purpose of sealing the vertical gap between two adjacent wall panel(102). The extruded silicone profile(128) serves the purpose of sealing the gap between flush mounted equipment and the substructure column(132).
Fig 9 illustrates a door frame(130). The door frame(130) covers the overall door opening wall thickness and the door frame(130) is mounted on the substructure column(132). The extruded silicone profile(128) serves the purpose of sealing the gap between the door frame(130) and the wall panel(102).
The present invention relates to a modular self-standing panelling and partition system. The system of the present invention includes a substructure, a wall panel, a wall panel top-end extruded profile, a J-Profile, a base profile, a cover profile, a wall mount bracket assembly, a top profile, a wall panel fixing bracket, a reinforcement, an extruded silicone profile and a door frame. The substructure has variable lengths depending on the overall height of the modular self-standing panelling and partition system. The substructure includes a substructure column and an extruded aluminium corner profile. The substructure column forms the vertical columns of the substructure. The extruded aluminium corner profile is vertical corners of the substructure. The wall panel is able to be trimmed to fit site specifications and seamlessly slid into the extruded aluminium corner profile of the substructure resulting in a seamless edge visible at the room's corner. The wall panel is finished in antimicrobial powder coating. The wall panel includes a steel panel, a board, a lead sheet. The steel panel forms the outer surface of the wall panel. The board is glued to the steel panel to provide strength to the wall panel. The lead sheet is glued to the board for protection from radioactive rays and X-rays.The wall panel top end extruded profile helps to fix the top edge of the wall panel to the substructure to provide seamless joint. The wall panel top end extruded profile is finished in antimicrobial powder coating. The J-Profile is designed and developed to accommodate the substructure column of the substructure. The bottom surface of the J-Profile is fixed to the civil floor thus anchoring the substructure with the civil floor. The J-Profile is designed with regular slots throughout the length on the upper edge of the J-Profile for screwing the substructure column of the substructure so that the substructure column of the substructure is fixed with the J-Profile. The base profile is designed to make a proper surface level from the civil floor. The base profile has slots throughout the length on the upper edge that is fixed to the substructure column and lower edge that is fixed to the J-Profile. The cover profile is designed in C-Shape with embossed holes. The cover profile is having placement downside of the base profile. Thus, the cover profile helps to remove uneven civil surface undulations. The cover profile also acts as a receiving profile for floor covering and vinyl flooring sheet to make the curvilinear shape at the edges of the room. The wall mount bracket assembly consists of mainly three parts, The first part is fixed to substructure column. The second part is fixed on a civil wall in parallel to the first part. While a third part connects the first part and the second part with the help of screws to maintain the vertical level. The third part has regular slots to adjust the distance. The top profile is designed in C Shape. The top profile has slots throughout the length on both edges. The top profile connects the substructure column top end in a row. The top profile defines the overall structure height in a row. The wall panel fixing bracket is designed in such a way to connect the wall panel to the substructure by inserting in side slots of the wall panel and provision of screws with substructure column. The wall panel fixing bracket is fixed on both sides of the wall panel. The wall panel fixing bracket also enables the electrical surge to be grounded. The reinforcement is designed to accommodate the flush mounted equipment on the modular wall panelling and partition system. The reinforcement is connected in between two adjacent substructure column at respective height where the flush mounted equipment is to be mounted. The extruded silicone profile serves the purpose of sealing the vertical gap between two adjacent the wall panel. Herein, the extruded silicone profile serves the purpose of sealing the gap between flush mounted equipment and the substructure column. The door frame covers the overall door opening wall thickness and the door frame is mounted on the substructure column. Herein, a modular self-standing panelling and partition system standardizes the design which reduces the manufacturing error and the site installation error. Reduces the time required for designing, lay-outing & installation at each site, thus the quality parameters of the overall system are enhanced. Herein, modular self-standing panelling and partition system makes upgradation of equipment in the system much easier. Herein, modular self-standing panelling and partition system also adds properties like fire resistance, noise acoustic, seismic proof. Herein, the extruded aluminium corner profile accommodates the wall panel inside of the extruded aluminium corner profile space up to 10mm from both sides of extrusion edge of the extruded aluminium corner profile. The extruded aluminium corner profile is finished in anti-microbial powder coating. Herein, modular self-standing panelling and partition system allows the dead weight mounting up to 250-350kg without deflection.
In an embodiment, the wall panel has the following configuration. A single piece of the wall panel throughout the height. Two separate pieces of the wall panel throughout the height. Three separate pieces of the wall panel throughout the height and four separate pieces of the wall panel throughout the height. In an embodiment, the extruded aluminium corner profile is of two types. A 90-degree extrusion aluminium corner profiles, the 90-degree extrusion aluminium corner profiles, helps to construct the 90-degree rotation of the substructure and a 45-degree extrusion aluminium corner profiles, the 45-degree extrusion aluminium corner profiles, helps to construct the 45-degree rotation of the substructure. In an embodiment, the wall panel is made up of steel including but not limited to stainless steel and a galvanized steel with backing of 15-18mm thick moisture resistant and fire-resistant board selected from gypsum board, cementite board, calcium silicate board backed in the wall panel. In an embodiment, the substructure, the substructure column is made of steel including but not limited to stainless steel, and galvanized steel. In an embodiment, the J-Profile, the base profile, the cover profile, the top profile, the wall panel fixing bracket, the reinforcement, the cover profile, the door frame, the wall mount bracket assembly are made up of steel including but not limited to stainless steel, galvanized steel, and Mild Steel. In an embodiment, the reinforcement is designed to accommodate the flush-mounted equipment including but not limited a digital display, an X-ray viewer, a writing board a pass-through window, a glass viewing window, a digital display, an exhaust grill, a HVAC Grill, an electrical server etc. In an embodiment, the wall panel is finished in antimicrobial powder coating for including operation theatre, clean room, laboratories, sterile rooms, intensive care units, and recovery rooms.
The present invention relates to a modular self-standing panelling and partition system. The system of the present invention includes a substructure, one or more wall panels, a wall panel top-end extruded profile, a J-Profile, a base profile, a cover profile, a wall mount bracket assembly, a top profile, one or more wall panel fixing brackets, a reinforcement, a extruded silicone profile and a door frame. The substructure has variable lengths depending on the overall height of the modular self-standing panelling and partition system. The substructure includes a substructure column and one or more extruded aluminium corner profiles. The substructure column forms the vertical columns of the substructure. The one or more extruded aluminium corner profiles are vertical corners of the substructure. The one or more wall panels are able to be trimmed to fit site specifications and seamlessly slid into the one or more extruded aluminium corner profiles of the substructure resulting in a seamless edge visible at the room's corner. The one or more wall panels are finished in antimicrobial powder coating. The one or more wall panels include a steel panel, a board, a lead sheet. The steel panel forms the outer surface of the one or more wall panels. The board is glued to the steel panel to provide strength to one or more wall panels. The lead sheet is glued to the board for protection from radioactive rays and X-rays.The wall panel top end extruded profile helps to fix the top edge of the one or more wall panels to the substructure to provide seamless joint. The wall panel top end extruded profile is finished in antimicrobial powder coating. The J-Profile is designed and developed to accommodate the substructure column of the substructure. The bottom surface of the J-Profile is fixed to the civil floor thus anchoring the substructure with the civil floor. The J-Profile is designed with regular slots throughout the length on the upper edge of the J-Profile for screwing the substructure column of the substructure so that the substructure column of the substructure is fixed with the J-Profile. The base profile is designed to make a proper surface level from the civil floor. The base profile has slots throughout the length on the upper edge that is fixed to the substructure column and lower edge that is fixed to the J-Profile. The cover profile is designed in C -Shape with embossed holes. The cover profile is having placement downside of the base profile. Thus, the cover profile helps to remove uneven civil surface undulations. The cover profile also acts as a receiving profile for floor covering and vinyl flooring sheet to make the curvilinear shape at the edges of the room. The wall mount bracket assembly consists of mainly three parts, the first part is fixed to substructure column. The second part is fixed on a civil wall in parallel to the first part. While a third part connects the first part and the second part with the help of screws to maintain the vertical level. The third part has regular slots to adjust the distance. The top profile is designed in C Shape. The top profile has slots throughout the length on both edges. The top profile connects the substructure column top end in a row. The top profile defines the overall structure height in a row. The one or more wall panel fixing brackets are designed in such a way to connect the one or more wall panels to the substructure by inserting in side slots of the one or more wall panels and provision of screws with substructure column. The one or more wall panel fixing brackets are fixed on both side of the one or more wall panels. The one or more wall panel fixing brackets also enable the electrical surge to be grounded. The reinforcement is designed to accommodate the flush mounted equipment on the modular wall panelling and partition system. The reinforcement is connected in between two adjacent substructure column at respective height where the flush mounted equipment is to be mounted. The extruded silicone profile serves the purpose of sealing the vertical gap between two adjacent the one or more wall panels. Herein, the extruded silicone profile serves the purpose of sealing the gap between flush mounted equipment and the substructure column. The door frame covers the overall door opening wall thickness and the door frame is mounted on the substructure column. Herein, a modular self-standing panelling and partition system standardizes the design which reduces the manufacturing error and the site installation error. Reduces the time required for designing, lay-outing & installation at each site, thus the quality parameters of the overall system are enhanced. Herein, modular self-standing panelling and partition system makes upgradation of equipment in the system much easier. Herein, modular self-standing panelling and partition system also adds properties like fire resistance, noise acoustic, seismic proof. Herein, the one or more extruded aluminium corner profiles accommodates the one or more wall panels inside of the one or more extruded aluminium corner profiles space up to 10 mm from both sides of extrusion edge of the one or more extruded aluminium corner profiles. The one or more extruded aluminium corner profiles are finished in anti-microbial powder coating. Herein, modular self-standing panelling and partition system allows the dead weight mounting up to 250-350kg without deflection.
In an embodiment, the one or more wall panels has the following configuration. A single piece of the one or more wall panels throughout the height. Two separate pieces of the one or more wall panels throughout the height. Three separate pieces of the one or more wall panels throughout the height and four separate pieces of the one or more wall panels throughout the height. In an embodiment, the one or more extruded aluminium corner profiles are of two types. A 90-degree extrusion aluminium corner profiles, the 90-degree extrusion aluminium corner profiles, helps to construct the 90-degree rotation of the substructure and a 45-degree extrusion aluminium corner profiles, the 45-degree extrusion aluminium corner profiles, helps to construct the 45-degree rotation of the substructure. In an embodiment, the one or more wall panels are made up of steel including but not limited to stainless steel and a galvanized steel with backing of 15-18mm thick moisture resistant and fire-resistant board selected from gypsum board, cementite board, calcium silicate board backed in the one or more wall panels. In an embodiment, the substructure, the substructure column is made of steel including but not limited to stainless steel, and galvanized steel. In an embodiment, the J-Profile, the base profile, the cover profile, the top profile, the one or more wall panel fixing brackets, the reinforcement, the cover profile, the door frame, the wall mount bracket assembly are made up of steel including but not limited to stainless steel, galvanized steel, and mild steel. In an embodiment, the reinforcement is designed to accommodate the flush-mounted equipment including but not limited a digital display, an X-ray viewer, a writing board a pass-through window, a glass viewing window, a digital display, an exhaust grill, a HVAC Grill, an electrical server etc. In an embodiment, the one or more wall panels are finished in antimicrobial powder coating for including operation theatre, clean room, laboratories, sterile rooms, intensive care units, and recovery rooms.
In an embodiment, a method for installation modular self-standing panelling and partition system, the method includes:
installation initiates with the J-Profile laying and grouting on the civil floor as per layout;
after the J-Profile grouting, the substructure column placed at a distance from center to center;
the substructure column on the room corner is place as per the available dimension;
all the substructure column is fixed through screws in the J-Profile and additional fixing support from the civil wall through the wall mount bracket assembly, that also serve the purpose of vertical level of the substructure;
once all the substructure column is fixed then the top profile accommodates all the substructure column top end and fixed with screws;
the base profile fixing take place at bottom side of the substructure through screws;
then the cover profile fixing take place below the base profile;
the extruded aluminium corner profile fixing take place with support of adjacent substructure column to form the room in square, rectangular, pentagon, hexagon, octagon shape;
the wall panel top end extruded profile is placed and fixed with screws with substructure column at top throughout the row length;
the reinforcement fixing if applicable as per layout between two adjacent substructure column at respective height defined in layout to accommodate the equipment;
the door frame mounting take place on the substructure column of the substructure at respective door opening as per layout,
the wall panel is fixed by using the wall panel fixing bracket in both side of the wall panel maintaining the universal vertical gap between two adjacent the wall panel;
the wall panel fixing bracket inserted in the wall panel side slot at one end and other ends of the wall panel fixing bracket screwing take place in the substructure column,
last process would be to press fit the extruded silicone profile in vertical gap to make the entire wall panelling airtight and seamless.
In an embodiment, a method for installation modular self-standing panelling and partition system, the method includes:
installation initiates with the J-Profile laying and grouting on the civil floor as per layout;
after the J-Profile grouting, the substructure column placed at a distance from center to center;
the substructure column on the room corner is place as per the available dimension;
all the substructure column are fixed through screws in the J-Profile and additional fixing support from the civil wall through the wall mount bracket assembly, that also serve the purpose of vertical level of the substructure;
once all the substructure column are fixed then the top profile accommodates the all substructure column top end and fixed with screws;
the base profile fixing take place at bottom side of the substructure through screws;
then the cover profile fixing take place below the base profile;
the one or more extruded aluminium corner profiles fixing take place with support of adjacent substructure column to form the room in square, rectangular, pentagon, hexagon, octagon shape;
the wall panel top end extruded profile is placed and fixed with screws with substructure column at top throughout the row length;
the reinforcement fixing if applicable as per layout between two adjacent substructure column at respective height defined in layout to accommodate the equipment;
the door frame mounting take place on the substructure column of the substructure at respective door opening as per layout,
the one or more wall panels are fixed by using the one or more wall panel fixing brackets in both side of the one or more wall panels maintaining the universal vertical gap between two adjacent the one or more wall panels;
the one or more wall panel fixing brackets inserted in the one or more wall panels side slot at one end and other ends of the one or more wall panel fixing brackets screwing take place in the substructure column,
last process would be to press fit the extruded silicone profile in vertical gap to make the entire wall panelling airtight and seamless. , Claims:A modular self-standing panelling and partition system(100), the system (100) comprising:
a substructure(104), the substructure(104) has variable lengths depending on the overall height of the modular self-standing panelling and partition system(100), the substructure(104) having
a substructure column(132), the substructure column(132) forms the vertical columns of the substructure(104);
an at least one extruded aluminium corner profile(106), the at least one extruded aluminium corner profile(106) are vertical corners of the substructure(104);
an at least one wall panel(102), the at least one wall panel(102) is able to be trimmed to fit site specifications and seamlessly slid into the at least one extruded aluminium corner profile(106) of the substructure(104) resulting in a seamless edge visible at the room's corner, wherein, the at least one wall panel(102) are finished in antimicrobial powder coating, the at least one wall panel(102) having
a steel panel(140), the steel panel(140) forms the outer surface of the at least one wall panel(102),
a board(142), the board(142) is glued to the steel panel(140) to provide strength to the at least one wall panel(102), and
a lead sheet(144), the lead sheet(144) is glued to the board(142) for protection from radioactive rays and X-rays,
a wall panel top-end extruded profile(112), the wall panel top end extruded profile(112) helps to fix the top edge of the at least one wall panel(102) to the substructure(104) to provide seamless joint, the wall panel top end extruded profile(112) is finished in antimicrobial powder coating;
a J-Profile(114), the J-Profile(114) is designed and developed to accommodate the substructure column(132) of the substructure(104) and the bottom surface of the J-Profile(114) is fixed to the civil floor thus anchoring the substructure(104) with the civil floor, and the J-Profile(114) is designed with regular slots throughout the length on the upper edge of the J-Profile(114) for screwing the substructure column(132) of the substructure(104) so that the substructure column(132) of the substructure(104) is fixed with the J-Profile(114),
a base profile(116), the base profile(116) is designed to make a proper surface level from the civil floor, the base profile(116) has slots throughout the length on the upper edge that is fixed to the substructure column(132) and lower edge that is fixed to the J-Profile(114)
a cover profile(118), the cover profile(118) is designed in C-Shape with embossed holes, the cover profile(118) is having placement downside of the base profile(116), thus the cover profile(118) helps to remove uneven civil surface undulations, the cover profile(118) also acts as a receiving profile for floor covering and vinyl flooring sheet to make the curvilinear shape at the edges of the room;
a wall mount bracket assembly(120), the wall mount bracket assembly(120), consists of mainly three parts, a first part(134) is fixed to substructure column(132), a second part(136) is fixed on a civil wall in parallel to the first part(134), while a third part(138) connects the first part(134) and the second part(138) with the help of screws to maintain the vertical level, the third part(138) has regular slots to adjust the distance,
a top profile(122), the top profile(122) is designed in C Shape, the top profile(122) has slots throughout the length on both edges, the top profile(122) connects the substructure column(132) top end in a row, the top profile(122) defines the overall structure height in a row,
an at least one wall panel fixing bracket(124), the at least one wall panel fixing bracket(124) is designed in such a way to connect the at least one wall panel(102) to the substructure(104) by inserting in side slots of the at least one wall panel(102) and provision of screws with substructure column(132), the at least one wall panel fixing bracket(124) are fixed on both side of the at least one wall panel(102), the at least one wall panel fixing bracket(124) also enable the electrical surge to be grounded,
a reinforcement(126), the reinforcement(126) is designed to accommodate the flush mounted equipment on the modular wall panelling and partition system(100), the reinforcement(126) is connected in between two adjacent substructure column(132) at a respective height where the flush mounted equipment is to be mounted;
a extruded silicone profile(128), the extruded silicone profile(128) serves the purpose of sealing the vertical gap between two adjacent the at least one wall panel(102), wherein, the extruded silicone profile(128) serves the purpose of sealing the gap between flush mounted equipment and the substructure column(132),
a door frame(130), the door frame(130) covers the overall door opening wall thickness and the door frame(130) is mounted on the substructure column(132) wherein, the extruded silicone profile(128) serves the purpose of sealing the gap between the door frame(130) and the at least one wall panel(102),
characterized in that, a modular self-standing panelling and partition system(100) standardizes the design which reduces the manufacturing error and the site installation error and reduces the time required for designing, lay-outing & installation at each site, thus the quality parameters of the overall system are enhanced,
wherein, the modular self-standing panelling and partition system(100) makes upgradation of equipment in the system(100) much easier,
characterized in that, modular self-standing panelling and partition system(100) also adds properties like fire resistance, noise acoustic, seismic proof,
characterized in that, the at least one extruded aluminium corner profile(106) accommodates the at least one wall panel(102) inside of the at least one extruded aluminium corner profile(106) space up to 10mm from both sides of extrusion edge of the at least one extruded aluminium corner profile(106), the at least one extruded aluminium corner profile(106) is finished in anti-microbial powder coating,
characterize in that, modular self-standing panelling and partition system(100) allows the dead weight mounting up to 250-350kg without deflection.
2. The system(100) as claimed in claim 1 , wherein, the at least one wall panel(102) has following configuration-
a single piece of the at least one wall panel(102) throughout the height;
two separate pieces of the at least one wall panel(102) throughout the height;
three separate pieces of the at least one wall panel(102) throughout the height; and
four separate pieces of the at least one wall panel(102) throughout the height.
3. The system(100) as claimed 1, wherein, the at least one extruded aluminium corner profile(106) are of two type that are selected from:
a 90-degree extrusion aluminium corner profile(108), the 90-degree extrusion aluminium corner profiles(108), helps to construct the 90-degree rotation of the substructure(104); and
a 45-degree extrusion aluminium corner profile(110), the 45-degree extrusion aluminium corner profiles(110), helps to construct the 45-degree rotation of the substructure(104).
4. The system(100) as claimed in claim 1, wherein, a method for installation modular self-standing panelling and partition system(100), the method comprising:
installation initiates with the J-Profile(114) laying and grouting on the civil floor as per layout;
after the J-Profile(114) grouting, the substructure column(132) placed at a distance from center to center;
the substructure column(132) on the room corner is place as per the available dimension;
all the substructure column(132) are fixed through screws in the J-Profile(114) and additional fixing support from the civil wall through the wall mount bracket assembly(120), that also serve the purpose of vertical level of the substructure(104);
once all the substructure column(132) are fixed then the top profile(122) accommodates the all substructure column(132) top end and fixed with screws;
the base profile(116) fixing take place at bottom side of the substructure(104) through screws;
then the cover profile(118) fixing take place below the base profile(116);
the at least one extruded aluminium corner profile(106) fixing take place with support of adjacent substructure column(132) to form the room in square, rectangular, pentagon, hexagon, octagon shape;
the wall panel top end extruded profile(112) is placed and fixed with screws with substructure column(132) at top throughout the row length;
the reinforcement(126) fixing if applicable as per layout between two adjacent substructure column(132) at respective height defined in layout to accommodate the equipment;
the door frame(130) mounting take place on the substructure column(132) of the substructure at respective door opening as per layout,
the at least one wall panel(102) is fixed by using the at least one wall panel fixing bracket(124) in both side of the at least one wall panel(102) maintaining the universal vertical gap between two adjacent the at least one wall panel(102);
the at least one wall panel fixing bracket(124) inserted in the at least one wall panel(102) side slot at one end and other ends of the at least one wall panel fixing bracket(124) screwing take place in the substructure column(132),
last process would be to press fit the extruded silicone profile(128) in vertical gap to make the entire wall panelling airtight and seamless.
5. The system(100) as claimed in claim 1, the steel panel(140) of the at least one wall panel(102) is made up of steel selected from a stainless steel and a galvanized steel with backing of the board(142) that is 15-18mm thick moisture resistant and fire-resistant and the board(142) is selected from gypsum board, cementite board, calcium silicate board.
6. The system(100) as claimed in claim 1, the substructure (104), the substructure column(132), is made of steel selected from a stainless steel, and galvanized steel.
7. The system(100) as claimed in claim 1, wherein, the J-Profile(114), the base profile(116), the cover profile(118), the top profile(122), the at least one wall panel fixing bracket(124), the reinforcement(126), the cover profile(118), the door frame(130), the wall mount bracket assembly(120) are made up of steel selected from, stainless steel, galvanized steel, and mild steel.
8. The system(100) as claimed in claim 1, wherein, the reinforcement(126) is designed to accommodate the flush-mounted equipment that are selected from a digital display, an X-ray viewer, a writing board a pass-through window, a glass viewing window, a digital display, an exhaust grill, a HVAC Grill, an electrical server etc.
9. The system(100) as claimed in claim 1, wherein, the at least one wall panel(102) is finished in antimicrobial powder coating for operation theatre, clean room, laboratories, sterile rooms, intensive care units, and recovery rooms.