Claims:1. A process for preparing a mosaic bathing bar, said process comprising the steps:
• preparing soaps of desired shapes;
• preparing a bathing bar solution;
• placing and arranging the shapes soap in a frame;
• pouring into said frame, the bathing bar solution; and
• allowing the poured bathing bar solution to cool and solidify and integrate with the shaped soap to form a mosaic bathing bar.
2. The process according to claim 1, wherein the bathing bar solution is poured into said framed at a temperature in the range of 60-800C.
3. The process according to claim 1, wherein the poured bathing bar solution is cooled and air dried for a period of 15 to 60 minutes at a temperature in the range of 25-350C.
4. The process according to claim 1, wherein the poured bathing bar solution solidifies to form a translucent bathing bar.
5. The process according to claim 1, wherein the shaped soap is solid , opaque and visually distinguishable from the translucent bathing bar.
6. The process according to claim 1, wherein the bathing bar solution comprises
• 20-30 % coconut oil by mass of the total solution;
• 10-20% stearic acid by mass of the total solution;
• 5-20% (IPGT-01-Sugar) by mass of the total solution;
• 5-10% castor oil by mass of the total solution;
• 5-10% sodium hydroxide;
• 5-10% surfactants;
• 5-10% water; and
• 5-10% excipients.
7. The process according to claim 1, wherein the frame is a silicon frame.
8. A mosaic bathing bar comprising an opaque soap and a translucent bathing bar, wherein the opaque soap is integrated with the solid translucent bathing bar and is visually distinguishable from the translucent bathing bar.
9. The process according to claim 8, wherein the mosaic bathing bar comprises 15-20 % of opaque soap by mass and 85-80% of translucent bathing bar by mass of the total composition. , Description:FIELD
The present disclosure relates to bathing bars.
More particularly, the present disclosure is related to a process for preparing bathing bars for kids.
Still more particularly, the present disclosure is related to a process for preparing bathing bars that are visual delights and attractive for kids.
BACKGROUND
In the business of manufacturing, marketing and exporting various brands and forms of soap, one such insight in late 2013 was the visibility of soap brands just for Kids. A study in India specifically to study bathing trends among kids led to conclusion that the majority of Kids in India used the same soap used by adult counterparts – like their mothers and fathers. From the study, it was observed that kids did not enjoy bathing. Further certain harmful chemicals used in adult soap could adversely affect the tender skin and the health of Kids.
Hence it was felt necessary to develop a soap/bathing bar specifically made for Kids skin types that was safe and healthy for Kids and one that also appealed to Kids.
OBJECTS
Main object of the present disclosure is to provide bathing bars with unique shapes, colors and even fragrances that are visual delights and attractive for Kids.
Another object of the present disclosure is to provide a process that allows mosaicing of solid and translucent soaps to form bathing bars with unique shapes and combinations.

SUMMARY
In accordance with the present disclosure, there is provided a mosaic bathing bar in various shapes and colors, the mosaic bar comprising 15-20 % of soap by mass and 85-80% of translucent bathing bar by mass of the total composition, wherein the soap is opaque, integrated with the translucent bathing bar and is visually distinguishable from the translucent bathing bar.
In another aspect of the present disclosure, there is provided a process for making a mosaic bathing bar, said process comprising the steps: preparing soap of desired shapes; preparing a bathing bar solution; placing and arranging the shaped soaps in a frame; pouring the bathing bar solution into the frame at a temperature in the range of 60-800C ; and allowing the poured bathing bar solution to cool and solidify for a period of 15 to 60 minutes at a temperature in the range of 25-350C to form a mosaic bathing bar.
Typically, mosaic bathing bar solution comprises:20-30 % coconut oil by mass of the total solution; 10-20% stearic acid by mass of the total solution; 5-20% (IPGT-01-Sugar) by mass of the total solution; 5-10% castor oil by mass of the total solution; 5-10% sodium hydroxide; 5-10% surfactants; 5-10% water; and 5-10% excipients.

BRIEF DESCRIPTION OF DRAWINGS
The mosaic bathing bar of the present disclosure is illustrated with the help of the accompanying drawings:
Figures 1, 2 and 3 depict various shapes of the mosaic bathing bar of the present disclosure. Reference numeral (1) refers to the translucent bathing bar and (2) refers to the opaque solid soap.

DESCRIPTION
The embodiments herein and the various features and advantageous details thereof are explained with reference to the non-limiting embodiments in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
The description herein after, of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.
Based on international trends it was decided to produce bathing bars/soaps with unique shapes, colours for example soaps depicting animals, birds, motor cars, etc and even fragrances that provide visual appeal to Kids.
Different permutations & combinations of chemicals, colors, perfumes, molds with different component were carried out to study technicalities and economics of the operation and also wide-spread opinion polls among experts and youngsters.
R & D batches of mosaic transparent soaps with different shapes and sizes and different components with the help of cardboard cut-works were made. In same type of soap, it was difficult to spot the component because of the same color. It was decided to make the component and transparent body with different colors. But it was not feasible to fix the component in the transparent soaps. Hence, it was decided to make components of dark shades in opaque soaps, leaving rest of the body transparent.
Initially, the bathing bars were tried with a conventional fiber body and plastic body for the mold, but several problems e.g. Whitening /Discoloration of soaps surfaced and removal of soap from mold became cumbersome. Finally Silicon mold was selected was found to be compatible with the formulations.
Initially Opaque and transparent soaps were prepared simultaneously in two different vessels. But, it was found that, transparent soap batch got ready earlier than opaque soap batch which took extra time. This difference in duration created solidification of transparent batch. A boiler had to be used to melt it again which was time consuming as well as expensive. The transparent type of material was discharged from base through the pre-fixed component in mold resulted in getting off-spring scattered in the mold itself. Obviously, large quantity got rejected. This loss was unbearable. At the time of discharging the batch, material got imbibed with black-waste particles and soap solution was subjected to heavy contamination. Uniformity of the component size was not maintained.
Finally a process was developed where the opaque soaps were prepared and then carved to get desired shape articles. In the silicon mold, the articles were fixed at appropriate spots and the transparent bar formulation was poured. The product was then air dried and the bathing bars removed.
Thus, in accordance with the present disclosure, there is provided a mosaic bathing bar comprising an opaque soap and a translucent bathing bar, wherein the opaque soap is integrated with the solid translucent bathing bar and is visually distinguishable from the translucent bathing bar.
In a preferred embodiment of the present disclosure, the mosaic bathing bar comprises 15-20 % of soap (2) by mass and 85-80% of translucent bathing bar (1) by mass. The soap is opaque, integrated with the solid translucent bathing bar and is visually distinguishable from the translucent bathing bar. The soap and the translucent bars can be provided in different shapes, sizes and colors.
The mosaic bar is provided in various shapes but not limited to car, duck and dog, and in various colors but not limited to green, orange, yellow, red, pink and black and in various fragrances but not limited to mango, strawberry and green apple.
In accordance with the present disclosure, there is provided a process for making a mosaic bathing bar. The process includes following steps:
• preparing soaps of desired shapes;
• preparing a bathing bar solution;
• placing and arranging the shaped soap in a frame;
• pouring into said frame, the bathing bar solution ; and
• allowing the poured bathing bar solution to cool, solidify and integrate with the shaped soap to form a mosaic bathing bar.
The bathing bar solution is poured into the silicon frame at a temperature in the range of 60-800C and is then cooled and air dried for a period of 15 to 60 minutes at a temperature in the range of 25-350C. The solution solidifies to form a translucent bathing bar around the soap. The solid soap (2) is opaque and visually distinguishable from the translucent bathing bar(1).
In accordance with the present disclosure the bathing bar are specifically made for Kids skin types and comprises
• 20-30 % coconut oil by mass of the total solution;
• 10-20% stearic acid by mass of the total solution;
• 5-20% (IPGT-01-Sugar) by mass of the total solution;
• 5-10% castor oil by mass of the total solution;
• 5-10% sodium hydroxide;
• 5-10% surfactants;
• 5-10% water; and
• 5-10% excipients.
Various ingredients used as excipients and surfactants are IPGT 01- SUGAR, IPGT 02- BUTYROSPERMUM PARKII BUTTER, IPGT 03-XYLITYL GLUCOSIDE & ANHYDROXYLITOL & XYLITOL, IPGT 04- OLIVE OIL PEG-7 ESTERS, IPGT05- SODIUM COCO ALKYL METHYL TAURINE, IS1- TRIETHANOL AMINE, SLES- SODIUM LAURYL ETHER SULPHATE, CDA- COCAMIDE DEA, SMBS- SODIUM META BI SULPHITE. BHT- BUTYLATED HYDROXY TOLUENE
The present disclosure is further illustrated with the help of suitable working examples which should not be construed to limit the disclosure in any way.

Example 1: Preparation of Soap (2)
Soap Noodles 6.65Kg were loaded on Sigma mixer blender. Water was sprinkled for wetting the soap noodles and the blender started. Tetrasodium EDTA 0.021 Kg, B.H.T. 0.0007 Kg, Titanium Dioxide 0.0007 Kg, Glycerin 0.035Kg, Tetrasodium Etidronate 0.021 Kg, Sodium PCA 0.070 Kg, Perfume 0.105 Kg and colour solution was added and the mixture blended till a homogeneous mixture was obtained. The mixture was then further processed in noodle plodder to obtain soap bars which was then further cut to desired shapes and sizes.

Example 2: Manufacturing of transparent bathing bar (1)
Coconut oil 11.990 Kgs, Stearic Acid 6.30 kgs, IPGT-01 4.68 to5.00 kgs , DM Water 4.5 kg,, Sodium chloride 5 kg and IPGT-02 0.160 Kgs were loaded were in a main manufacturing vessel. The temperature was raised to 60 oC. Castor oil 3.6 Kgs was added and the mixture was stirred for 10-15 minutes.

In another vessel, a homogeneous solution (A) containing IS1 6.25 Kgs , S.L.E.S. 1.35 Kgs & IPGT-05 2.56 Kg was prepared and added to a caustic solution (B) prepared by dissolving Caustic Soda 3.6 Kgs & Codex 0.107 Kgs in 3.55 Kgs of demineralized water, to form a solution (C).

The solution (C) was then added to the mixture in the manufacturing vessel followed by addition of TiO2 0.195 Kg and Isopropyl alcohol 1.560 Kgs. The whole mixture was stirred for a period of 1-2 hours. (Free caustic alkali limit was max: 0.05%).

A solution of IPGT-04 Kgs & CDA 0.265 Kg was added to the above whole mixture followed by addition of IPGT-03 Kg and S.M.B.S.0.026 Kgs in 0.250 Kgs of D.M. water, 0.78 Kgs of perfume and 0.0156 gms colour in 0.307 Kgs of water. The mixing was carried out at a temperature range of 60 to 650C to form a bathing bar solution.

Example 3: Preparation of mosaic bathing bar

Shaped soaps (2) were placed appropriately on the silicon frame of desired shape. Bathing bar solution maintained at 650C was poured into the frame around the soap. The bathing bar solution was then air cooled to 350C and allowed to solidify to form a mosaic bathing bar. The mosaic bathing bar so formed had 18 % of opaque soap (2) by mass, and 82% of translucent bathing bar (1) by mass of the total composition. The opaque soap was surrounded by solid translucent bathing bar and was visually distinguishable from the translucent bathing bar. In this example, a car shaped silicon frame was used, the soap bars were placed appropriately so as to form wheels and windows of the car and the translucent bathing bar formed the remaining part of the car.
Various mosaic bathing bars of different shapes (car, duck and dog) and sizes were made with the ingredient quantities as listed below.
• 20-30 % coconut oil by mass of the total solution;
• 10-20% stearic acid by mass of the total solution;
• 5-20% (IPGT-01-Sugar) by mass of the total solution;
• 5-10% castor oil by mass of the total solution;
• 5-10% sodium hydroxide;
• 5-10% surfactants;
• 5-10% water; and
• 5-10% excipients.

Manufacturing of soap
Sr.
No. Item Name Qty. to be
Issued in kg
1 WATER Q.S.
2 SOAP NOODLES 4 to 7.65
3 TETRASODIUM EDTA 0.021
4 CODEX 0.021
5 TITANIUM DIOXIDE 0.007
6 PETROLEUM JELLY 0.007
7 GLYCERIN 0.035
8 SODIUM PCA 0.070
9 BHT 0.0007
10 PERFUME 0.105
11 COLOR QS

Manufacturing of translucent bathing bar
Sr.
No. Item Name Qty. to be
Issued in kg
1 IPGT-01
2.95 to 7.680
2 SODIUM CHLORIDE
0.00 to 0.60
3 COCONUT OIL
10 to 12.0
4 STEARIC ACID
5.5 to 7.25
5 CASTER OIL
3.00 to 4.00
6 IPGT-02
.03 to 1.2
7 IS1
0.3 to 2.95
8 SLES
0.5 to 2.5
9 TITANIUM DIOXIDE 0.03 to 0.195
10 IPGT-05
1.25 to 2.75
11 IPA
0.3 to 1.6
12 NAOH
2.5 to 3.6
13 CODEX
0.08 to 0.12

14 CDA
0.06 to 0.27
15 IPGT-04
0.15 to 0.260
16 IPGT-03
0.15 to 0.260
17 SMBS
0.015 to 0.026
18 COLOUR

qs
19 PERFUME
0.780
20 D.M.WATER
qs

Technical Advantage
The process as disclosed herein provides integrating of opaque and transparent soaps of different shapes, sizes and colors to form mosaic bathing bars without disturbing appealing quality of the bars.
Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.
The use of the expression “at least” or “at least one” suggests the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the invention to achieve one or more of the desired objects or results.
Any discussion of documents, acts, materials, devices, articles or the like that has been included in this specification is solely for the purpose of providing a context for the invention. It is not to be taken as an admission that any or all of these matters form part of the prior art base or were common general knowledge in the field relevant to the invention as it existed anywhere before the priority date of this application.
While considerable emphasis has been placed herein on the specific steps of the preferred process, it will be appreciated that many steps can be made and that many changes can be made in the preferred steps without departing from the principles of the invention. These and other changes in the preferred steps of the invention will be apparent to those skilled in the art from the invention herein, whereby it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the invention and not as a limitation.