FORM-2
THE PATENTS ACT, 1970
(39 of 1970)
AND
THE PATENTS RULES, 2003 COMPLETE SPECIFICATION
(See Section 10; Rule 13)
1. TITLE OF THE INVENTION:
"A novel method of converting yarn from the market to cord/thick yarn by weaving process in the Narrow Fabric Looms i.e. the development of a very thick yarn made out of unconventional weaving process for the purpose"
2. APPLICANT:
(a) NAME: SKAY FINVEST PRIVATE LIMITED.
(b) NATIONALITY: AN INDIAN COMPANY INCORPORATE UNDER
THE COMPANIES ACT, 1956.
(c) ADDRESS: 9, CHATRABHUJ JIVANDAS HOUSE,
285, PRINCESS STREET, MUMBAI-400 002, MAHARASHTRA, INDIA.
The following specification describes the nature of the invention and the manner in which it is to be performed:-

3. PREAMBLE TO THE DESCRIPTION
Field of Invention
The present invention relates to a novel method of converting yarn from the market to cord/thick yarn by weaving process in the Narrow Fabric Looms i.e. the development of a very thick yarn made out of unconventional weaving process for the purpose.
Background of the Invention & the Related Art
Up till now the basic raw material for producing the thick decorative carpet yarn, the rope, the net and the upholstery cloth etc. have been manufactured exclusively on plying, twisting OT braiding machines. These processes were very lengthy and very slow, where the output was found very low. These processes were very labour intensive and there by more prone to defective production. Because of above reasons the end product was getting costlier day by day. Thicker the yarn more costly the end product. More over there is high demand of more voluminous yarn to get more cover up of the end product, which these processes are unable to give. The various end products needed various surface appearances, where the above processes have very big limitation. Some times, such yarns made out of the twisting processes left with one sided torque/twist which creates big difficulties in handling the yarn in subsequent process. It is difficult to get uniform shade or colour and had to depend only on dope dyed yarn to satisfy the market partially. These are the reasons left enough scope for further and bettet method to produce the said yarn

Summery of Invention
The invention under consideration is based on the revolutionary narrow fabric weaving principal, where the thick yarn is developed by giving cord/yarn like appearance with 3 dimensional effect.
The weaving process is made from the yarn available in the market and selection of the yarn is based on the properties needed for subsequent process and dyeing. The designing of the weave is selected to give the voluminous appearance and to produce cord/yarn like flexible small wear without any torque/twist. The weft is inserted so that there is no layer to layer slippage (very often found inbraiding) in subsequent operation. The dyeing is carried out to the shades required for the end product or to identify the product.
4. DESCRIPTION OF THE INVENTION
The invention under consideration describes the method of converting yarn from the market to cord/thick yarn by weaving process in narrow fabric looms called needle looms.
The yarn from the market is taken and put into the warping machines as per the no of ends required and as per the thick yarn. In warping the warp beams are produced by the warping process.
The beams thus made are put on the beam stand of needle looms. The yarn from the beam is drawn through healds / reed etc. as per the drawing in required by the design of the thick yarn.
The design chains are put to give up and down movement of heald frames as per the peg plan of the weave used.

The yarn from the market are put on weft stand of needle loom and drawn into the hole of tssemblhe weft carrier/needle (which works like a shuttle). Through the pretention spring ay, set of weft springs and weft feeder.
The yarn from the market are put on catch thread stand of needle loom and drawn through the hole of catch thread lifter through catch thread feeder wheel and tension springs.
The picks per inch is adjusted with set of change gears and as per the requirements of the yarn to be produced.
The necessary setting is conducted and now the loom is ready for the actual production.
With the movement of healds, a clear Shed of yarn is formed; the weft carrier passes through shed carries of the weft yarn. This movement causes the interpleacement of the warp and weft like the conventional weaving.
The catch thread due to the movement of the latch needle and catch thread lifter, draws the catch thread between the V of the inserted weft, thus preventing the weft yarn to go back when the weft carrier is on its motion to go back to its original position.
Due to all above synchronized motion, the cord /thick yarn starts getting produced and after passing through the set of take up rollers and nip rollers are collected in collecting box of the loom.
The grey tape is then wound into the hanks on the hank winding machine.

Several hanks are put into the dyeing machine and the dyeing process takes place.
After the dyeing, the hanks are dried and are put to the conning machine for winding into cheese form on the paper tubes.

5. We claim:
1. A novel method of converting yarn from the market to cord/thick yarn by weaving process in the Narrow Fabric Looms i.e. the development of a very thick yarn made out of unconventional weaving process for the purpose.
2. A novel method of converting yarn from the market to cord/thick yarn by weaving process in the Narrow Fabric Looms i.e. the development of a very thick yarn made out of unconventional weaving process for the purpose as claimed in claim 1, the yarn being taken and put into the warping machines as per the no of ends required and as per the thick yarn and in the warping the warp beams being produced by the warping process, also the beams thus made being put on the beam stand of needle looms, the yarn from the beam being drawn through healds / reed etc. as per the drawing in required by the design of the thick yarn.
3. A novel method of converting yarn from the market to cord/thick yarn by weaving process in the Narrow Fabric Looms i.e. the development of a very thick yarn made out of unconventional weaving process for the purpose as claimed in claim 1 & 2, having the design chains being are put to give the up and down movement of heald frames as per the peg plan of the weave used and also the yarn being put on weft stand of needle loom and drawn into the hole of the weft carrier/needle (which works like a shuttle) and through the pretention spring assembly, being set of the weft springs and weft feeder.
4. A novel method of converting yarn from the market to cord/thick yarn by weaving process in the Narrow Fabric Looms i.e. the development of a very thick yarn made out of unconventional weaving process for the purpose as

claimed in claim 1, 2 & 3, the yarn being put on catch thread stand of needle loom and drawn through the hole of catch thread lifter through catch thread feeder wheel and tension spring, also the picks per inch being adjusted with set of change gears and as per the requirements of the yarn to be produced and the necessary setting being conducted and now the loom being ready for the actual production and with the movement of healds, a clear Shed of yarn being formed; the weft carrier passing through shed carries of the weft yarn and this movement causing the interpleacement of the warp and weft like the conventional weaving.
5. A novel method of converting yarn from the market to cord/thick yarn by weaving process in the Narrow Fabric Looms i.e. the development of a very thick yarn made out of unconventional weaving process for the purpose as claimed in claim 1, 2, 3 & 4, the catch thread due to the movement of the latch needle and catch thread lifter, drawing the catch thread between the V of the inserted weft, thus preventing the weft yarn to go back when the weft carrier is on its motion to go back to its original position and due to all the above synchronized motion, the cord /thick yarn starting to get produced and after passing through the set of take up rollers and nip rollers being collected in collecting box of the loom.