FQRM-2
THE PATENTS ACT, 1970
(39 of 1970)
AND
THE PATENTS RULES, 2003 COMPLETE SPECIFICATION
(See Section 10; Rule 13)
1. TITLE OF THE INVENTION:
"A novel method of development of a very thick yarn made ,out of unconventional weaving process for the purpose of giving high production without compromising end products characteristic properties"
2. APPLICANT:
(a) NAME: SKAY FINVEST PRIVATE LIMITED.
(b) NATIONALITY: AN INDIAN COMPANY INCORPORATE UNDER
THE COMPANIES ACT, 1956.
(c) ADDRESS: 9, CHATRABHUJ JIVANDAS HOUSE,
285, PRINCESS STREET, MUMBAI-400 002, MAHARASHTRA, INDIA.
The following specification describes the nature of the invention and the manner in which it is to be performed:-

3. PREAMBLE TO THE DESCRIPTION
Field of Invention
The present invention relates to a novel method of development of a very thick yarn made out of unconventional weaving process for the purpose of giving high production without compromising end products characteristic properties.
Background of the Invention & the Related Art
Up till now the basic raw material for producing the thick decorative carpet yarn, rope, net and upholstry cloth etc. have been manufactured exclusively on plying, twisting or braiding machines. These processes were very lengthy and very slow, where the outputs were found very low. These are the reasons that, left enough scope for the further and bettet method to produce the said yarn
Summery of Invention
The invention under consideration is based on the revolutionary narrow fabric weaving principal, where the thick yarn with a high productivity is developed by giving the cord/yarn like appearance with a three dimensional effect. The weaving process is made from the yarn available in the market and the selection of the yarn is based on the properties needed for subsequent process and the dyeing. The construction and the compactness of the product with high possibilities of more production is designed by selecting a special weaving pattern, resulting to the end product without any torque/twist. The weft is inserted so that there is no layer to layer slippage (very often found inbraiding) in subsequent operation. The dyeing is carried out to shades required for the end product or to identify the product.

4. DESCRIPTION OF THE INVENTION
The invention under consideration, describes the method of converting the yarn from the market to the cord/thick yarn by weaving process in narrow fabric looms called needle looms.
The yarn from the market is taken and put into the warping machine as per the number of ends required as per the thick yarn. In the warping the warp beams are produced by warping process.
The beams thus made are put on the beam stand of the needle looms. The yarn from the beam is drawn through the healds/reeds etc. as per the drawing in required by the design of the thick yarn.
The design chain are put to give up and down movement of heald frames as per the peg plan of the weave used.
The yarn from the market are put on the weft stand of needle loom and drawn into the hole of the weft carrier/needle (which works like a shuttle), through the pretention spring assembly, set of weft springs and weft feeder.
The yarn from the market are put on the catch thread stand of needle loom and drawn through the hole of catch thread lifter through the catch thread feeder wheel and tension springs.
The picks per inch are adjusted with the set of change gears and as per the requirements of the yarn to be produced.

The necessary setting is conducted and now the loom is ready for actual production.
With the movement of healds, a clear shed of yarn is formed, the weft carrier passes through the shed carries the weft yarn. This movement causes the interlacement of the warp and the weft like conventional weaving; the special weave is selected to accomodate lower picks.
The catch thread due to the movement of the latch needle and the catch thread lifter, draws the catch thread between the V of the inserted weft, thus preventing the weft yarn to go back when the weft carrier is on its motion to go back to its original position.
Due to all above synchronized motions, the cord /thick yarn starts getting produced and after passing through the set of the take up rollers and the nip rollers are collected in collecting box of the loom.
The grey tape then is wound into hanks on hank winding machine.
Several hanks are put into the dyeing machine and the dyeing process takes place.
After dyeing the hanks are dried and put to the conning machine for winding into the cheese form on paper tube

5. We claim:
1. A novel method of development of a very thick yarn made out of unconventional weaving process for the purpose of giving high production without compromising end products characteristic properties.
2. A novel method of development of a very thick yarn made out of unconventional weaving process for the purpose of giving high production without compromising end products characteristic properties as claimed in claim 1, the yarn from the market being taken and put into the warping machine as per the number of ends required as per the thick yarn and in the warping the warp beams being produced by the warping process and the beams thus made being put on the beam stand of the needle looms further the yarn from the beam being drawn through the healds/reeds etc. as per the drawing in required by the design of the thick yarn.
3. A novel method of development of a very thick yarn made out of unconventional weaving process for the purpose of giving high production without compromising end products characteristic properties as claimed in claim 1 & 2, having the design chain being put to give the up and down movement of heald frames as per the peg plan of the weave used and the yarn from the market being put on the weft stand of needle loom and drawn into the hole of the weft carrier/needle (which works like a shuttle), through the pretention spring assembly, set of weft springs and weft feeder and the yarn from the market being put on the catch thread stand of needle loom and drawn through the hole of catch thread lifter through the catch thread feeder wheel and tension springs further, the picks per inch being adjusted with the set of change gears and as per the requirements of the yarn to be

produced and the necessary setting being conducted and now the loom being ready for actual production.
4. A novel method of development of a very thick yarn made out of unconventional weaving process for the purpose of giving high production without compromising end products characteristic properties as claimed in claim 1, 2 & 3, with the movement of healds, a clear shed of yarn being formed, the weft carrier passing through the shed carries the weft yarn and this movement causing the interlacement of the warp and the weft like the conventional weaving; the special weave being selected to accommodate lower picks and the catch thread due to the movement of the latch needle and the catch thread lifter, drawing the catch thread between the V of the inserted weft, thus preventing the weft yarn to go back when the weft carrier being on its motion to go back to its original position and due to all above synchronized motions, the cord /thick yarn starting to get produced and after passing through the set of the take up rollers and the nip rollers being collected in collecting box of the loom further the grey tape then being wound into hanks on hank winding machine.