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A Novel Polymorph Of Emtricitabine And A Process For Preparing Of The Same

Abstract: A polymorph of emtricitabine, wherein said polymorph displays angular positions of characteristic peaks in powder X-ray diffraction pattern 13.61± 0.2, 15.54± 0.2, 19.49± 0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10± 0.2. A pharmaceutical composition comprising a polymorph of emtricitabine displaying angular positions of characteristic peaks in powder X-ray diffraction pattern 13.61± 0.2. 15.54± 0.2. 19.49± 0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10± 0.2. A process for the preparation of a polymorph of emtricitabine comprising the steps of (a) dissolving crude emtricitabine in polar organic solvent by heating at a temperature of at least 40°C and not more than 150°C to form a reaction mixture optionally decreasing the concentration of polar organic solvent in said reaction mixture; cooling the reaction mixture obtained in step (a); and separating the solid from the cooled reaction mixture resulted in step (b).

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
10 June 2011
Publication Number
47/2011
Publication Type
INA
Invention Field
CHEMICAL
Status
Email
Parent Application

Applicants

LUPIN LIMITED
159 CST ROAD, KALINA, SANTACRUZ (EAST), MUMBAI - 400098, MAHARASHTRA, AND ALSO HAVING A PLACE OF BUSINESS AT 1/1, SASHI SHEKHAR BOSE ROAD, STATE OF WEST BENGAL

Inventors

1. SINGH, GIRIJ, PAL
LUPIN LTD. (RESEARCH PARK), 46A/47A, NANDE VILLAGE, TALUKA MULSHI, PUNE - 411 042, STATE OF MAHARASHTRA
2. SRIVASTAVA, DHANANJAI
LUPIN LTD. (RESEARCH PARK), 46A/47A, NANDE VILLAGE, TALUKA MULSHI, PUNE - 411 042, STATE OF MAHARASHTRA
3. JADHAV, HARISHCHANDRA
LUPIN LTD. (RESEARCH PARK), 46A/47A, NANDE VILLAGE, TALUKA MULSHI, PUNE - 411 042, STATE OF MAHARASHTRA
4. PATHAK, SHAILENDRA
LUPIN LTD. (RESEARCH PARK), 46A/47A, NANDE VILLAGE, TALUKA MULSHI, PUNE - 411 042, STATE OF MAHARASHTRA
5. SAINI, MANMEET
LUPIN LTD. (RESEARCH PARK), 46A/47A, NANDE VILLAGE, TALUKA MULSHI, PUNE - 411 042, STATE OF MAHARASHTRA
6. PATIL, SUDHAKAR
LUPIN LTD. (RESEARCH PARK), 46A/47A, NANDE VILLAGE, TALUKA MULSHI, PUNE - 411 042, STATE OF MAHARASHTRA

Specification

FIELD OF THE INVENTION
The present invention relates to a novel polymorph of emtricitabine and a process for
preparing the same.
BACKGROUND OF THE INVENTION
Emtricitabine and their derivatives are useful in the treatment of anti-viral diseases including
HIV viral diseases and HAB viral diseases. Emtricitabine is the (-)-enantiomer of 4-amino-5-
fluoro-1 -[(2R,5S)-2-(hydroxymethyl)-1,3-oxathiolan-5-yl]-2( 1 H)-pyrimidinone, which is
marketed in the name of Emritiva by Glaxosmithkline Beecham in US.

The first disclosure of the emtricitabine, which is also designated as (-)-cis FTC is found in
the patents US Pat No. 6,624,245 and US Pat No. 6,703,396. The patent US'396 describes the
preparation of the emtricitabine from the reaction mixture containing emtricitabine in
methanol by rotary evaporation followed by thin layer chromatography using a mobile phase
ethylacetate: methanol (5:1). The patent US Pat No.5,538,975 describes the purification of
emtricitabine from column chromatography using methanol: ethylacetate as the eluent.
It is well known in the state of art that the crystalline form of a pharmaceutical substance
affect the dissolution rate, solubility and bioavailability. Pharmaceutical active agents often
exist in two or more crystalline forms that have different key physical and pharmaceutical
properties including hygroscopicity, solubility, storage stability, density, hardness, flow
properties and bioavailability. The crystalline form may be controlled by process employed
for the manufacture of the pharmaceutical substance. In particular, the process of purification
of the solid substance by crystallization is used to control the solid form (Organic Process
Research & Development 2003, 7, 958-1027).
The patent US Pat No. 6,723,728 describes the different polymorphic forms form II and form
III of emtricitabine which is distinctly different from the form I of emtricitabine, which is
obtained by the process disclosed in the patents US '396 and US '245.
Form I of the emtricitabine is a crystalline form having characteristic peaks in powder X-ray
diffraction pattern at 14.1, 19.9, 20.2, 20.6, 21.0, 22.4, 28.5, 29.5 and 32.6 and exhibiting a
typical DSC (Differential Scanning Calorimetry) thermogram with an onset of the peak at
151°C and peak at 153.25°C obtained by heating at rate of 10°C /minute.
Form II of the emtricitabine is a crystalline form having characteristic peaks in powder X-ray
diffraction pattern at 14.7, 16.7, 19.6, 21.1, 21.8, 24.6 and 25.6; and Form III of the
emtricitabine is a crystalline form having characteristic peaks in powder X-ray diffraction
pattern at 14.5, 16.7, 19.6, 20.4, 21.4, 21.7, 25.2 and 26.2.
The patent US '728 states that the form I and form III are the enantiotropic forms of form II.
This patent reveals the transition of form I to form II by recrystallization after melting at
151°C in example-1 and the formation of form III of the emtricitabine by heating form I to
160°C, that is just above the melting point of form I followed cooling to 25°C in example-2.
The form III does not show the endotherm formed at 151°C as in form I. The endotherm at
162°C is formed during the melting of form II emtricitabine; and the endotherm at 102°C is
formed during solid-state transition of form III emtricitabine to form II emtricitabine as
described in the examples of the patent US '728.
SUMMARY OF THE INVENTION
The primary objective of the invention is to provide a novel polymorph of emtricitabine and a
process for preparing the same.
It is an aspect of the present invention is to provide a polymorph of emtricitabine displays the
following angular positions (two theta) of characteristic peaks in a powder X-ray diffraction
pattern is 13.61± 0.2, 15.54± 0.2, 19.49± 0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10±
0.2
It is another aspect of the present invention is to provide a polymorph of emtricitabine, which
display the following angular positions (two theta) of characteristic peaks in a powder X-ray
diffraction pattern is 13.61± 0.2, 15.54± 0.2, 19.49± 0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2
and 29.10± 0.2 is essentially free from form II; and form III of emtricitabine.
It is yet another aspect of the present invention is to provide a pharmaceutical composition
comprising a polymorph of emtricitabine, which display the following angular positions (two
theta) of characteristic peaks in a powder X-ray diffraction pattern is 13.61± 0.2, 15.54± 0.2,
19.49i 0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10± 0.2 is essentially free from form II;
and / or form III of emtricitabine.
It is still another aspect of the present invention is to provide a pharmaceutical composition
comprising emtricitabine with a HPLC purity of more than 98%, wherein said emtricitabine is
a polymorph which displays the following angular positions of characteristic peaks in powder
X-ray diffraction pattern 13.61± 0.2, 15.54± 0.2, 19.49± 0.2, 20.55± 0.2, 25.89± 0.2, 28.09±
0.2 and 29.10± 0.2.
It is further an aspect of the invention to provide a process for the preparation of a polymorph
of emtricitabine, which display the following angular positions (two theta) of characteristic
peaks in a powder X-ray diffraction pattern is 13.61± 0.2, 15.54± 0.2, 19.49± 0.2, 20.55± 0.2,
25.89± 0.2, 28.09± 0.2 and 29.10± 0.2.
DESCRIPTION OF THE DRAWINGS
Figure 1 is an X-ray powder diffraction pattern of a novel polymorph of emtricitabine of the
present invention.
Figure 2 is a DSC thermogram of a novel polymorph of emtricitabine by heating at 2°C per
minute of the present invention.
Figure 3 is DSC thermogram of a novel polymorph of emtricitabine by heating at 5°C per
minute of the present invention.
Figure 4 is DSC thermogram of a novel polymorph of emtricitabine by heating at 10°C per
minute of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
The inventors of the present invention have surprisingly found a novel polymorph of
emtricitabine, which displays the following distinct angular positions (two theta) of
characteristic peaks in a powder X-ray diffraction pattern is 13.61± 0.2, 15.54± 0.2, 19.49±
0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10± 0.2, distinct from the reported
polymorphs. The novel polymorph of emtricitabine displays DSC thermogram with an
endotherm at 151°C and no endotherms at about 102°C or 162°C obtained by heating at 2°C,
5°C and 10°C per minute.
The novel polymorph of emtricitabine display the following angular positions (two theta) of
characteristic peaks in a powder X-ray diffraction pattern is 13.61± 0.2, 15.54± 0.2, 19.49±
0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10± 0.2 is essentially free from form II; and
form III of emtricitabine. The novel polymorph of emtricitabine essentially free from form II;
and form III herein denotes that the novel polymorph of the present invention does not contain
detectable amounts of form II and / or form III.
The form II and form III herein denotes the different polymorphic forms of emtricitabine as
designated in the US 6,723,728.
In an embodiment of the present invention, the novel polymorph of emtricitabine is prepared
from crude emtricitabine involving the steps of:
(a) dissolving crude emtricitabine in a polar organic solvent by heating at a temperature
of at least 40°C and not more than 150°C to form a reaction mixture; optionally
decreasing the concentration of polar organic solvent in said reaction mixture;
(b) cooling the reaction mixture obtained in step (a); and
(c) separating the solid from the cooled reaction mixture resulted in step (b).
Crude emtricitabine herein denotes the (-)-cis form of 4-amino-5-fluoro-1-[(2R,5S)-2-
(hydroxymethyl)-1,3-oxathiolan-5-yl]-2(1H)-pyrimidinone obtained by in any of the
stereoselective synthesis methods or separation methods known to a person skilled in the art.
Crude emtricitabine further includes the acid addition salts such as emtricitabine salicylic acid
or it derivatives such as 5'-0-acyl derivatives or any such equivalent forms.
Said step of dissolving emtricitabine in the polar organic solvent is carried out in temperatures
of at least 40°C and not more than 150°C, preferably in the range of 45°C to 100°C.
Said polar organic solvent may be a low carbon polar organic solvent. Preferred said polar
organic solvents are alcohols such as methanol or ethanol or mixtures thereof. It should be
realized that water may be present during the exposing of the polar organic solvent.
Said step of cooling the reaction mixture obtained in step (a) is carried out either by slowly
cooling the said solution to 5±2°C or by slowly cooling said solution to ambient temperature
followed by cooling to 5±2°C. Ambient temperature herein denoted the temperature selected
from the range 20°C to 25°C.
The optional decreasing of the concentration of the polar organic solvent is carried out by
distilling the excess of the polar organic solvent from said reaction mixture or by addition of
the non-solvent or its mixtures such as isopropyl acetate or hexane to the reaction mixture.
Non-solvent herein denotes the solvent that decreases the solubility of emtricitabine in the
polar organic solvent.
The present invention is further illustrated by the following examples, which are provided
merely to be exemplary of the invention and are not intended to limit the scope of the
invention.
Example: 1
Preparation of novel polymorph of emtricitabine
Crude emtricitabine (13 gm) was dissolved in ethanol 130 ml at 75°C and charcolized. The
reaction mixture was transferred to crystallization vessel and excess of solvent was distilled
off to 40 ml. The reaction mixture was cooled to ambient temperature and then cooled further
to 5°C, stirred for 2 hour at the same temperature. The resulting solid was filtered, washed
with chilled ethanol and dried under reduced pressure to obtain emtricitabine (10.4 gm) of
99.5% purity by HPLC.
WE CLAIM :
1. A polymorph of emtricitabine, wherein said polymorph displays the following angular
positions of characteristic peaks in powder X-ray diffraction pattern 13.61± 0.2,
15.54± 0.2, 19.49± 0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10± 0.2.
2. The polymorph of emtricitabine according to claim 1, wherein said polymorph is
essentially free of form II and form III.
3. A pharmaceutical composition comprising a polymorph of emtricitabine, wherein said
polymorph displays the following angular positions of characteristic peaks in powder
X-ray diffraction pattern 13.61± 0.2, 15.54± 0.2, 19.49± 0.2, 20.55± 0.2, 25.89± 0.2,
28.09±0.2 and 29.10±0.2.
4. The pharmaceutical composition according to claim 3, said polymorph is essentially
free of form II and form III.
5. A pharmaceutical composition comprising emtricitabine with a HPLC purity of more
than 98%. wherein said emtricitabine is a polymorph which displays the following
angular positions of characteristic peaks in powder X-ray diffraction pattern 13.61±
0.2, 15.54± 0.2, 19.49± 0.2, 20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10± 0.2.
6. A process for the preparation of a polymorph of emtricitabine, wherein said process
comprises the steps of:
(a) dissolving crude emtricitabine in polar organic solvent by heating at a
temperature of at least 40°C and not more than 150°C to form a reaction
mixture optionally decreasing the concentration of polar organic solvent in
said reaction mixture;
(b) cooling the reaction mixture obtained in step (a); and
(c) separating the solid from the cooled reaction mixture resulted in step (b).
7. The process for the preparation of a polymorph of emtricitabine according to claim 6,
wherein the polar organic solvent is selected from the group comprising alcohol and
mixtures thereof.
8. The process for the preparation of a polymorph of emtricitabine according to claim 7,
wherein the preferred polar organic solvent is ethanol or methanol.
9. The process for the preparation of a polymorph of emtricitabine according to claim 6,
wherein said heating in step (a) is carried out preferably in the temperatures in the
range of 40°C to 100°C.

A polymorph of emtricitabine, wherein said polymorph displays angular positions of
characteristic peaks in powder X-ray diffraction pattern 13.61± 0.2, 15.54± 0.2, 19.49± 0.2,
20.55± 0.2, 25.89± 0.2, 28.09± 0.2 and 29.10± 0.2. A pharmaceutical composition comprising
a polymorph of emtricitabine displaying angular positions of characteristic peaks in powder
X-ray diffraction pattern 13.61± 0.2. 15.54± 0.2. 19.49± 0.2, 20.55± 0.2, 25.89± 0.2, 28.09±
0.2 and 29.10± 0.2. A process for the preparation of a polymorph of emtricitabine comprising
the steps of (a) dissolving crude emtricitabine in polar organic solvent by heating at a
temperature of at least 40°C and not more than 150°C to form a reaction mixture optionally
decreasing the concentration of polar organic solvent in said reaction mixture; cooling the
reaction mixture obtained in step (a); and separating the solid from the cooled reaction
mixture resulted in step (b).

Documents

Application Documents

# Name Date
1 2422-KOLNP-2011-HearingNoticeLetter.pdf 2018-05-10
1 2422-kolnp-2011-specification.pdf 2011-10-07
2 2422-KOLNP-2011-FORM 3 [12-04-2018(online)].pdf 2018-04-12
2 2422-kolnp-2011-pct request form.pdf 2011-10-07
3 2422-kolnp-2011-international search report.pdf 2011-10-07
3 2422-KOLNP-2011-CLAIMS [17-10-2017(online)].pdf 2017-10-17
4 2422-kolnp-2011-international publication.pdf 2011-10-07
4 2422-KOLNP-2011-DRAWING [17-10-2017(online)].pdf 2017-10-17
5 2422-kolnp-2011-international preliminary examination report.pdf 2011-10-07
5 2422-KOLNP-2011-FER_SER_REPLY [17-10-2017(online)].pdf 2017-10-17
6 2422-KOLNP-2011-OTHERS [17-10-2017(online)].pdf 2017-10-17
6 2422-kolnp-2011-form-5.pdf 2011-10-07
7 Form 3 [29-06-2017(online)].pdf 2017-06-29
7 2422-kolnp-2011-form-3.pdf 2011-10-07
8 Form 3 [26-06-2017(online)].pdf 2017-06-26
8 2422-kolnp-2011-form-2.pdf 2011-10-07
9 2422-KOLNP-2011-FER.pdf 2017-05-31
9 2422-kolnp-2011-form-1.pdf 2011-10-07
10 2422-kolnp-2011-drawings.pdf 2011-10-07
10 2422-KOLNP-2011-FORM-18.pdf 2012-11-21
11 2422-kolnp-2011-abstract.jpg 2011-10-07
11 2422-kolnp-2011-description (complete).pdf 2011-10-07
12 2422-kolnp-2011-abstract.pdf 2011-10-07
12 2422-kolnp-2011-correspondence.pdf 2011-10-07
13 2422-kolnp-2011-claims.pdf 2011-10-07
14 2422-kolnp-2011-abstract.pdf 2011-10-07
14 2422-kolnp-2011-correspondence.pdf 2011-10-07
15 2422-kolnp-2011-abstract.jpg 2011-10-07
15 2422-kolnp-2011-description (complete).pdf 2011-10-07
16 2422-kolnp-2011-drawings.pdf 2011-10-07
16 2422-KOLNP-2011-FORM-18.pdf 2012-11-21
17 2422-kolnp-2011-form-1.pdf 2011-10-07
17 2422-KOLNP-2011-FER.pdf 2017-05-31
18 2422-kolnp-2011-form-2.pdf 2011-10-07
18 Form 3 [26-06-2017(online)].pdf 2017-06-26
19 Form 3 [29-06-2017(online)].pdf 2017-06-29
19 2422-kolnp-2011-form-3.pdf 2011-10-07
20 2422-KOLNP-2011-OTHERS [17-10-2017(online)].pdf 2017-10-17
20 2422-kolnp-2011-form-5.pdf 2011-10-07
21 2422-kolnp-2011-international preliminary examination report.pdf 2011-10-07
21 2422-KOLNP-2011-FER_SER_REPLY [17-10-2017(online)].pdf 2017-10-17
22 2422-kolnp-2011-international publication.pdf 2011-10-07
22 2422-KOLNP-2011-DRAWING [17-10-2017(online)].pdf 2017-10-17
23 2422-kolnp-2011-international search report.pdf 2011-10-07
23 2422-KOLNP-2011-CLAIMS [17-10-2017(online)].pdf 2017-10-17
24 2422-kolnp-2011-pct request form.pdf 2011-10-07
24 2422-KOLNP-2011-FORM 3 [12-04-2018(online)].pdf 2018-04-12
25 2422-KOLNP-2011-HearingNoticeLetter.pdf 2018-05-10
25 2422-kolnp-2011-specification.pdf 2011-10-07

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1 search_26-05-2017.pdf