Patent information
IP India · live recordAbstract
A PCB unit 102 for the battery pack 100 is provided. The battery pack 100 comprises plurality of cells 110, each having a negative terminal 106 and a positive terminal 108. The PCB unit 102 comprises slots 112, 114 to receive the terminals 106, 108 of the plurality of cells 110 for interconnection. The PCB unit 102 is characterized by, contact lands 116 between pairs of slots 112, 114, in which, each pair of slots 112, 114 configured to receive terminals 106, 108 from two different cells 110. The present invention provides a low-cost integrated concept to aggregate the at least one electric component on a single PCB unit 102. The terminals 106, 108, along with the contact land 116 on the PCB unit 102, are all welded together in a single step for both, series/parallel connection of cells 110 in the battery pack 100 and taps for the BMS.
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1Claims
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Claims:1. A Printed Circuit Board (PCB) unit (102) for a battery pack (100), said battery pack (100) comprises: plurality of cells (110), each having a negative terminal (106) and a positive terminal 5 (108), and said PCB unit (102) comprises predetermined number and pattern of slots (112, 114) to receive said terminals (106, 108) of said plurality of cells (110) for interconnection, characterized in that, said PCB unit (102) comprises 10 contact lands (116) between pairs of slots (112, 114), in which, each pair of slots (112, 114) configured to receive terminals (106, 108) from two different cells (110). 2. The PCB unit (102) as claimed in claim 1, wherein at least one electric 15 component is installable on said PCB unit (102), said at least one electric component are selected from a voltage sensor, a current sensor, a temperature sensor (thermistor), a connector (118), a Battery Disconnect Unit (BDU) and a Battery Management System (BMS). 3. The PCB unit (102) as claimed in claim 1, comprises contact traces for the interconnection of said contact lands (116), and thus said plurality of cells (110), in any one of a series and parallel configuration, and for interconnection of said contact lands (116) and said at least one electric component. 4. The PCB unit (102) as claimed in claim 1, wherein said slots (112, 114) are provided in poka-yoke manner. 5. The PCB unit (102) as claimed in claim 1, wherein a substrate of said PCB 30 unit (102) is made of thermally conductive material and used as terminal holder (104). 6. A battery pack (100), said battery pack (100) comprises: plurality of cells (110), each having a negative terminal (106) and a positive terminal (108), and a PCB unit (102) comprises predetermined number 5 and pattern of slots (112, 114) to receive said terminals (106, 108) of said plurality of cells (110) for interconnection, characterized in that, said PCB unit (102) comprises contact lands (116) between pairs of slots (112, 114), in which each 10 pair of slots (112, 114) configured to receive terminals (106, 108) from two different cells (110). 7. The battery pack (100) as claimed in claim 6, wherein at least one electric component is installable on said PCB unit (102), said at least one electric 15 component is selected from a voltage sensor, a current sensor, a temperature sensor (thermistor), a connector (118), a Battery Disconnect Unit (BDU) and a Battery Management System (BMS). 8. A method for assembling a Printed Circuit Board (PCB) unit (102) in a 20 battery pack (100), said battery pack (100) comprises plurality of cells (110) having terminals (106, 108), and said PCB unit (102) comprises plurality of slots (112, 114) to receive said terminals (106, 108), said method comprising the steps of: positioning said PCB unit (102) over said plurality of cells (110) 25 stacked in a predetermined order, passing said terminals (106, 108) through pairs of slots (112, 114) and seating said PCB unit (102) over said plurality of cells (110), characterized by folding groups of two terminals (106, 108) each from different cells 30 (110) one above the other over an intermediate contact land (116) provided on said PCB unit (102), and welding said groups of two terminals (106, 108) with respective intermediate contact land (116) in a single step. 9. The method as claimed in claim 8, wherein said welding connects said plurality of cells (110) in a predetermined series 5 and/or parallel configuration along with interconnection with at least one electric component selected from a group comprising a voltage sensor, a current sensor, a temperature sensor (thermistor), a connector (118), a Battery Disconnect Unit (BDU) and a Battery Management System (BMS). 10. The method as claimed in claim 8, wherein a substrate of said PCB unit (102) is made of thermally conductive material and used as terminal holder (104). , Description:A PCB unit 102 for the battery pack 100 is provided. The battery pack 100 comprises plurality of cells 110, each having a negative terminal 106 and a positive terminal 108. The PCB unit 102 comprises slots 112, 114 to receive the terminals 106, 108 of the plurality of cells 110 for interconnection. The PCB unit 102 is characterized by, contact lands 116 between pairs of slots 112, 114, in which, each pair of slots 112, 114 configured to receive terminals 106, 108 from two different cells 110. The present invention provides a low-cost integrated concept to aggregate the at least one electric component on a single PCB unit 102. The terminals 106, 108, along with the contact land 116 on the PCB unit 102, are all welded together in a single step for both, series/parallel connection of cells 110 in the battery pack 100 and taps for the BMS.