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A Power Pack System For Electric Vehicle And Method Thereof

Abstract: A POWER PACK SYSTEM FOR ELECTRIC VEHICLE AND METHOD THEREOF Abstract of the Invention Disclosed herein a power pack system for an electric vehicle comprising one or more batteries, wherein the power pack is placed in sideways slotting mechanism. The slots are angularly configured and mechanised using a spring mechanism which enable automatically slide out of said slots laterally from the sideways of the two wheeler with saddle and also ensuring the safe locking and quick/positive engagement of the battery.

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Patent Information

Application #
Filing Date
27 November 2018
Publication Number
22/2020
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
vedant.pujari@accureslegal.com
Parent Application

Applicants

TORK MOTORS PVT. LTD.
Plot No. 4/25, Sector 10, PCNTDA, Bhosari, Pune

Inventors

1. SHELKE, Kapil
4/25 Sector 10, PCNTDA, Bhosari, Pune

Specification

DESC:A POWER PACK SYSTEM FOR ELECTRIC VEHICLE AND METHOD THEREOF

Field of the Invention
This invention in general relates to the field of electric vehicle. More specifically, the present invention provides a power pack system comprising one or more batteries, wherein the power pack is placed in sideways slotting mechanism.

Background of the Invention
Background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the present invention, or that any publication specifically or implicitly referenced is prior art.

Globe is moving towards green environment, working towards multiple innovations to reduce the pollution. The demand and supply challenges of the fuels leads to find out alternatives for the vehicle. Electric vehicles are a great alternative of these challenges. The electric vehicle is generally considered to be an effective way of easing the imbalance between the supply and demand of fuel and in reduction environmental pollution.

Electric two wheelers are a good potential replacement for conventional two wheeler as two wheeler produces substantial harmful emissions. However, price and performance including speed, range, charge time, charging convenience etc. play an important role in the electric two wheeler market. Particularly improvements in battery charging technology, arrangement of battery pack and charging infrastructure impacts consumers' interest towards buying electric two wheelers.

The recent appearance of two-wheelers with electric motors, whether simply to assist pedaling or as a principal means of propulsion, of course requires a battery to be carried, which is a particularly heavy element and has a degree of sensitivity to shocks. The integration of a battery in a frame having one of the configurations usual for bikes poses problems.

Further, the placement of the batteries and charging of the battery for the long-term use is a major challenge currently, specifically the jurisdictions where electric vehicles are new concepts and very fewer charging stations are available. Further, the batteries are heavy, therefore another challenge to work upon is finding a suitable arrangement of the batteries to avoid the balancing issues with the two wheeler.
Among the solutions currently retained, it is known to place the battery vertically in main frame. However, this solution is not entirely satisfactory because it employs pulling out the batteries every time for recharging. Also, it displaces the centre of gravity because of the placement, hence there is a risk of structural imbalance of the two wheeler.

Another solution is to house a battery in an enlarged hub of one, or even both, of the wheels. The behaviour of the bike is then not significantly changed, and its structure is almost identical to that of a normal bike, which guarantees a satisfactory strength and behaviour. However, this solution requires a design of the batteries and their connections that makes them substantially more expensive. Moreover, in this case, it is almost impossible to produce a detachable assembly allowing the user to remove and replace it easily. Urban users very often do not have power supply means allowing the bike to be recharged in its parking space. They are therefore forced to remove and re-place the battery to recharge it at home.

There are multiple solutions that have been provided to resolve the challenges existing with respect to battery placement and recharging mechanism for the electric two wheelers, however, it would be still desirable, to provide a battery box positioning and designing in electric two-wheelers to improve the current state of electric two wheeler construction and make an efficient design that limits the aforementioned drawbacks of the conventional configurations and reduces the overall efficiency of the electric motor.

Summary of the Invention
The various objectives and embodiments of the present invention as presented herein are understood to be illustrative of the present invention and not restrictive thereof and are non-limiting with respect to the scope of the invention.

It is an objective of the present invention to keep centre of mass of the vehicle stable by providing energy storage unit of balanced weight on both sides of the vehicle.

Another objective of the present invention is to manage a balance between heat generation and heat dissipation efficiently inside the energy storage unit containing batteries.

Yet another objective of the present invention is to provide strength inside the battery casing by employing multiple battery slots configured to get interlocked with batteries in a firm manner.

It is an objective of the present invention to enable charging of batteries with the help of relatively easier application of angular slot mechanism in order to make recharging of batteries more user compliant.

Yet another objective of the present invention is to prevent any efficiency reducing external contaminant from entering into the energy storage unit.

The above and other objectives of the present invention are achieved according to the following embodiments of the present invention. However, the disclosed embodiments are exemplary based on the preferred and best mode of the invention and not limit the scope of the present invention.

In accordance with one embodiment of the present invention, there is provided a power pack receptacle system for a vehicle comprises of plurality of angular slots perpendicular to the wheels formed and configured to contain one or more batteries, one or more batteries adapted to get housed in said angular slots, wherein the batteries are locked in said slots employing a spring loaded locking mechanism enabling easy assembly and disassembly of battery to provide an accessible and easy way of battery replacement and recharge mechanism.

In accordance with one embodiment of the present invention, there is provided a power pack receptacle system for a vehicle comprises of plurality of angular slots perpendicular to the wheels formed and configured to contain one or more batteries, one or more batteries adapted to get housed in said angular slots, wherein said angular slots are configured on both side of the vehicle.

In accordance with one embodiment of the present invention, there is provided a power pack receptacle system for a vehicle comprises of plurality of angular slots perpendicular to the wheels formed and configured to contain one or more batteries, one or more batteries adapted to get housed in said angular slots, wherein the batteries are locked in said slots employing a spring loaded locking mechanism enabling easy assembly and disassembly of battery to provide an accessible and easy way of battery replacement and recharge mechanism and wherein said angular slots are configured on both side of the vehicle.

In accordance with one embodiment of the present invention, there is provided a power pack receptacle system for a vehicle comprises of plurality of angular slots perpendicular to the wheels formed and configured to contain one or more batteries, one or more batteries adapted to get housed in said angular slots, wherein batteries are relatively placed side by side with parallely spaced slots.

In accordance with one embodiment of the present invention, there is provided a power pack receptacle system for a vehicle comprises of plurality of angular slots perpendicular to the wheels formed and configured to contain one or more batteries, one or more batteries adapted to get housed in said angular slots, wherein the batteries are locked in said slots employing a spring loaded locking mechanism enabling easy assembly and disassembly of battery to provide an accessible and easy way of battery replacement and recharge mechanism, wherein the slots are having a mate connector enabling a relatively low force while installing the battery.

The slots mentioned according the above embodiments are angularly configured and mechanised using a spring mechanism which enable automatically slide out of said slots laterally from the sideways of the two wheeler with saddle and also ensuring the safe locking and quick/positive engagement of the battery.

In accordance with one embodiment of the present invention, there is provided a power pack receptacle system for a vehicle comprises of plurality of angular slots perpendicular to the wheels formed and configured to contain one or more batteries, one or more batteries adapted to get housed in said angular slots, wherein the batteries are locked in said slots employing a spring loaded locking mechanism enabling easy assembly and disassembly of battery to provide an accessible and easy way of battery replacement and recharge mechanism, wherein said power pack is vertically mounted on the bottom portion of the sideways of the vehicle.

In accordance with one embodiment of the present invention, there is provided a power pack receptacle system for a vehicle comprises of plurality of angular slots perpendicular to the wheels formed and configured to contain one or more batteries, one or more batteries adapted to get housed in said angular slots, wherein the batteries are locked in said slots employing a spring loaded locking mechanism enabling easy assembly and disassembly of battery to provide an accessible and easy way of battery replacement and recharge mechanism, wherein said system is providing a battery removable slots operatively connected with lower sideways of the vehicle providing structural balancing of the two wheeler.

In accordance with another embodiment of the present invention, there is provided method of mechanism for engaging and disengaging the battery in battery pack according to the above embodiments comprising disengaging of the battery housed in the angular slots employing spring loaded mechanism, automatically sliding out the angular slots to detach the batteries for charging and detaching or plugging-in the batteries to power source for recharging.

These and other embodiments, processes and features of the invention will become more fully apparent when the following detailed description is read with the accompanying drawing figures. However, both the foregoing summary of the invention and the following detailed description of it represent one potential embodiment and are not restrictive of the invention or other alternate embodiments of the invention.

Brief Description of Drawings
To illustrate the solutions according to the embodiments of the present disclosure more clearly, the accompanying drawings needed for describing the embodiments are introduced below briefly. Apparently, the accompanying drawings in the following descriptions merely show some of the embodiments of the present disclosure, and persons skilled in the art may obtain other drawings according to the accompanying drawings without creative efforts:

Figure 1 (a) & (b) illustrates a top view of a general positioning of battery box and frame in accordance with the present invention.

Figure 2 (a), (b) & (c) illustrates a top view of a general positioning of battery box and frame in accordance with the present invention.

Figure 3 illustrates a front view of a general positioning of battery box and frame in accordance with the present invention.

Figure 4 illustrates a back view of a general positioning of battery box and frame in accordance with the present invention.

Description of the Invention
The solutions of the present disclosure are to be clearly described in the following with reference to the accompanying drawings. It is obvious that the embodiments to be described are only a part rather than all the embodiments of the present disclosure. All other embodiments obtained by persons skilled in the art based on the embodiments of the present disclosure without creative efforts shall fall within the protection scope of the present disclosure.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of embodiments of the present invention. It will be apparent to one skilled in the art that embodiments of the present invention may be practiced without some of these specific details.

It is an advantage of the invention to provide a system for power pack comprising one or more batteries and method and mechanism to remove the batteries from the power pack in electric vehicle having at least one front wheel, and at least one rear wheel. The system according to the present invention make the power pack replacement easy and accessible.

According to the present invention, there is provided a battery pack system in electric vehicle having at least one front wheel, and at least one rear wheel, wherein the removable battery is housed in one or more angular slots, wherein the slots are angularly arranged employing a spring mechanism which enable automatically slide out said slots laterally from the sideways of the two wheeler with saddle, wherein said pack is capable of housing one or more of batteries from one side or both the sides.

The battery pack system in an electric two wheeler according to the present invention is enabling easy swapping/detaching the batteries and can be handled smoothly for the charging mechanism.

In accordance with another aspect of the present invention, there is provided a battery pack system in an electric two wheeler, wherein said system is having a slot mechanism comprising one or more batteries and wherein the removal or detaching mechanism is based on the pull and push button enabling automatically come out the batteries.

In accordance with another aspect of the present invention, there is provided a battery pack system in an electric two wheeler, wherein system providing angular slotting arrangement of the power pack onto two wheeler enabling sideways swapping/removal of the batteries which enables easy assembly and disassembly of battery.

In accordance with another aspect of the present invention, there is provided a battery pack system in an electric two wheeler, wherein system providing a battery removable slots operatively connected with lower sideways of the vehicle providing structural balancing of the two wheeler and hence the better centre of gravity.

The charging mechanism of the batteries makes more user complaint with the help of relatively easier application of angular slot mechanism, wherein angular slots on both sides helps to remove and install the batteries in the two ways with relative ease. Spring loaded mechanism makes the disengaging of the packs relatively easy and convenient. While installing a relatively low force engages the battery with the blind mate connector, locking the battery with the spring loaded mechanism ensure the safe and quick/ positive engagement.

The present invention provide unique way of balancing between heat generation and heat dissipation efficiently inside the energy storage unit containing batteries, wherein the batteries are relatively placed in side by side and some space is provided between them, the space helps to direct the airflow on the all the surfaces of the packs. Side by side placement perpendicular to the direction of vehicle helps the overall cooling.

According to the present invention, multiple angular slots perpendicular to the wheels helps in keeping the centre of gravity of the vehicles to the bottom. Angular arrangement on both sides gives enough space for mechanical mechanism ensuring there is enough space for cooling and mechanical contraption.

The method of mechanism to remove a battery from the power pack of the electric vehicle according to the present invention, having at least a front wheel and a rear wheel, wherein the method according to the present invention is performed by slotting mechanism, wherein the slots are operatively positioned at least in one sideway from said electric vehicle.

According to the present invention, centre of mass of the vehicle is kept stable irrespective of any external disturbance by providing power storage units of balanced weight along with the efficient performance of the vehicle.

It is a necessary aspect of the present invention to prevent any efficiency reducing external contaminants from entering into the energy storage unit with the help of placement and interlocking mechanism of batteries with internals components of the storage casing.

The said electric vehicle according to the present invention includes any two wheeler electric vehicles, preferably the electric vehicle is electric motorcycle.

Referring to figure 1(a) and 1(b), which shows the position of the energy storage units (1&2) on both sides of the vehicle, clearly illustrating that there is enough space between said units in the direction of the moving vehicle and said units are perpendicularly placed and vertically mounted with respect to the vehicle., this arrangement is further helping to direct the airflow on all the surface of the power pack (1&2).

Referring to figure 2(a), 2(b) and 2(c), clearly illustrating energy storage unit (1 or 2) with a pull and push button (3) enabling sliding out of batteries by engaging relatively a low force with the blind mate connector thus locking the battery with the spring loaded mechanism ensuring the safe and quick/positive engagement.

Figure 3 & 4 shows back and front view of the vehicle showing energy storage power pack units vertically mounted on the bottom portion of the sideways of the vehicle further providing a battery removable slots operatively connected with lower sideways of the vehicle facilitating structural balancing of the two wheeler.
The embodiments in the specification are described in a progressive manner and focus of description in each embodiment is the difference from other embodiments. For same or similar parts of each embodiment, reference may be made to each other.

It will be appreciated by those skilled in the art that the above description was in respect of preferred embodiments and that various alterations and modifications are possible within the broad scope of the appended claims without departing from the spirit of the invention with the necessary modifications.

Based on the description of disclosed embodiments, persons skilled in the art can implement or apply the present disclosure. Various modifications of the embodiments are apparent to persons skilled in the art, and general principles defined in the specification can be implemented in other embodiments without departing from the spirit or scope of the present disclosure. Therefore, the present disclosure is not limited to the embodiments in the specification but intends to cover the most extensive scope consistent with the principle and the novel features disclosed in the specification.
,CLAIMS:We claim:
1. A power pack receptacle system for a vehicle comprises:
plurality of angular slots perpendicular to the wheels formed and configured to contain one or more batteries;
one or more batteries adapted to get housed in said angular slots; and
wherein the batteries are locked in said slots employing a spring loaded locking mechanism enabling easy assembly and disassembly of battery to provide an accessible and easy way of battery replacement and recharge mechanism.

2. The system as claimed in claim 1, wherein said angular slots are configured both side of the vehicle.

3. The system as claimed in claim 1, wherein batteries are relatively placed side by side with parallely spaced slots.

4. The system as claimed in claim 1, wherein the slots are having a mate connector enabling a relatively low force while installing the battery.

5. The system as claimed in claim 1, wherein the slots are angularly configured and mechanised using a spring mechanism which enable automatically slide out of said slots laterally from the sideways of the two wheeler with saddle and also ensuring the safe locking and quick/positive engagement of the battery.

6. The system as claimed in claim, wherein said electric vehicle is includes any two wheeler electric vehicles.

7. The system as claimed in claim 1, wherein said electric vehicle is electric motorcycle.

8. The system as claimed in claim 1, wherein said power pack is vertically mounted on the bottom portion of the sideways of the vehicle.

9. The system as claimed in claim 1, wherein said system is providing a battery removable slots operatively connected with lower sideways of the vehicle providing structural balancing of the two wheeler.

10. A method of mechanism for engaging and disengaging the battery in battery pack as claimed in claim 1, comprising:

disengaging of the battery housed in the angular slots employing spring loaded mechanism;
automatically sliding out the angular slots to detach the batteries for charging; and
detaching or plugging-in the batteries to power source for recharging.

Documents

Application Documents

# Name Date
1 201821044558-FORM 13 [08-08-2024(online)].pdf 2024-08-08
1 201821044558-STATEMENT OF UNDERTAKING (FORM 3) [27-11-2018(online)].pdf 2018-11-27
2 201821044558-PROVISIONAL SPECIFICATION [27-11-2018(online)].pdf 2018-11-27
2 201821044558-FORM-26 [08-08-2024(online)].pdf 2024-08-08
3 201821044558-PROOF OF RIGHT [27-11-2018(online)].pdf 2018-11-27
3 201821044558-POA [08-08-2024(online)].pdf 2024-08-08
4 201821044558-RELEVANT DOCUMENTS [08-08-2024(online)].pdf 2024-08-08
4 201821044558-FORM FOR SMALL ENTITY(FORM-28) [27-11-2018(online)].pdf 2018-11-27
5 201821044558-FORM FOR SMALL ENTITY [27-11-2018(online)].pdf 2018-11-27
5 201821044558-FER.pdf 2022-03-24
6 201821044558-FORM 18 [15-09-2021(online)].pdf 2021-09-15
6 201821044558-FORM 1 [27-11-2018(online)].pdf 2018-11-27
7 201821044558-FORM-26 [02-09-2020(online)].pdf 2020-09-02
7 201821044558-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [27-11-2018(online)].pdf 2018-11-27
8 Abstract1.jpg 2019-12-04
8 201821044558-EVIDENCE FOR REGISTRATION UNDER SSI [27-11-2018(online)].pdf 2018-11-27
9 201821044558-DRAWINGS [27-11-2018(online)].pdf 2018-11-27
9 201821044558-COMPLETE SPECIFICATION [26-11-2019(online)].pdf 2019-11-26
10 201821044558-DECLARATION OF INVENTORSHIP (FORM 5) [27-11-2018(online)].pdf 2018-11-27
11 201821044558-Proof of Right (MANDATORY) [18-10-2019(online)].pdf 2019-10-18
12 201821044558-DECLARATION OF INVENTORSHIP (FORM 5) [27-11-2018(online)].pdf 2018-11-27
12 201821044558-DRAWING [26-11-2019(online)].pdf 2019-11-26
13 201821044558-COMPLETE SPECIFICATION [26-11-2019(online)].pdf 2019-11-26
13 201821044558-DRAWINGS [27-11-2018(online)].pdf 2018-11-27
14 201821044558-EVIDENCE FOR REGISTRATION UNDER SSI [27-11-2018(online)].pdf 2018-11-27
14 Abstract1.jpg 2019-12-04
15 201821044558-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [27-11-2018(online)].pdf 2018-11-27
15 201821044558-FORM-26 [02-09-2020(online)].pdf 2020-09-02
16 201821044558-FORM 1 [27-11-2018(online)].pdf 2018-11-27
16 201821044558-FORM 18 [15-09-2021(online)].pdf 2021-09-15
17 201821044558-FER.pdf 2022-03-24
17 201821044558-FORM FOR SMALL ENTITY [27-11-2018(online)].pdf 2018-11-27
18 201821044558-FORM FOR SMALL ENTITY(FORM-28) [27-11-2018(online)].pdf 2018-11-27
18 201821044558-RELEVANT DOCUMENTS [08-08-2024(online)].pdf 2024-08-08
19 201821044558-POA [08-08-2024(online)].pdf 2024-08-08
19 201821044558-PROOF OF RIGHT [27-11-2018(online)].pdf 2018-11-27
20 201821044558-PROVISIONAL SPECIFICATION [27-11-2018(online)].pdf 2018-11-27
20 201821044558-FORM-26 [08-08-2024(online)].pdf 2024-08-08
21 201821044558-STATEMENT OF UNDERTAKING (FORM 3) [27-11-2018(online)].pdf 2018-11-27
21 201821044558-FORM 13 [08-08-2024(online)].pdf 2024-08-08

Search Strategy

1 SearchStrategyE_22-03-2022.pdf