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A Pressing Machine Having Die Set For Forming Pressed Article And A Method Thereof

Abstract: ABSTRACT A PRESSING MACHINE HAVING DIE-SET FOR FORMING PRESSED ARTICLE AND A METHOD THEREOF The present disclosure relates to a pressing machine with a die-set(100) for producing a pressed article and a method thereof. The pressing machine comprises a perforated slotted die holder(15) configured to removably hold a die(20), a perforated slotted workpiece holder(10) configured to removably hold a workpiece(18), at least one die-block(16a) configured to operatively hold the die(20); at least one workpiece block (16b) configured to operatively hold the workpiece(18); a plurality of first clamping elements, a plurality of second clamping elements, a plurality of third clamping elements and a plurality of fourth clamping elements. Advantageously, since the same die holder (15) and workpiece holder(10) are used repeatedly to produce a number of different profiles, therefore scrapping of complete die-set (100) significantly reduced, which in-turn reduces the inventory cost and space requirements for scrapping the die-set(100).

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
10 March 2021
Publication Number
37/2022
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2024-01-31
Renewal Date

Applicants

MAHINDRA AND MAHINDRA LIMITED
Mahindra & Mahindra Limited, Mahindra Research Valley, Mahindra World City, Plot No:41/1, Anjur P.O. Chengalpattu, Kanchipuram Tamil Nadu – 603004, India

Inventors

1. DASH RAMESWAR
Mahindra & Mahindra Limited, Mahindra Research Valley, Mahindra World City, Plot No:41/1, Anjur P.O, Chengalpattu, Kanchipuram, Tamil Nadu-603004, India
2. HAPAN PRASAD
Mahindra & Mahindra Limited, Mahindra Research Valley, Mahindra World City, Plot No:41/1, Anjur P.O, Chengalpattu, Kanchipuram, Tamil Nadu-603004, India
3. PATNAIK KISHORE KUMAR
Mahindra & Mahindra Limited, Mahindra Research Valley, Mahindra World City, Plot No:41/1, Anjur P.O, Chengalpattu, Kanchipuram, Tamil Nadu-603004, India
4. KRISHNAN RAMANI
Mahindra & Mahindra Limited, Mahindra Research Valley, Mahindra World City, Plot No:41/1, Anjur P.O, Chengalpattu, Kanchipuram, Tamil Nadu-603004, India
5. KASAR SACHIN ARUN
Mahindra & Mahindra Limited, Mahindra Research Valley, Mahindra World City, Plot No:41/1, Anjur P.O, Chengalpattu, Kanchipuram, Tamil Nadu-603004, India
6. KUMAR SACHIN
Mahindra & Mahindra Limited, Mahindra Research Valley, Mahindra World City, Plot No:41/1, Anjur P.O, Chengalpattu, Kanchipuram, Tamil Nadu-603004, India
7. BODKE AMOL
Mahindra & Mahindra Limited, Mahindra Research Valley, Mahindra World City, Plot No:41/1, Anjur P.O, Chengalpattu, Kanchipuram, Tamil Nadu-603004, India

Specification

DESC:FIELD
The present disclosure generally relates to a field of component manufacturing in a pressing machine and in particular, to a die-set for forming a pressed component.
BACKGROUND
The background information herein below relates to the present disclosure but is not necessarily prior art.
Die-set, in general, are pre-formed dies that are being used in the manufacturing industry. The die-set is used to deform a workpiece material by applying compressive force or pressure so as to achieve a desired shape. The conventional die-set is provided with a preset profile of a component to be manufactured. These preset profiles are complementary to the desired shape of the component being formed. Thus, once the desired numbers of components are formed, the conventional die-set becomes unusable and required to be changed with a complete new die-set assembly. As a result, the development of the new die-set cast requires a lot of time and effort.
Further, the development and manufacturing of the new die-set to upgrade the size and shape of an existing component is time-consuming, costly, and increases the process lead time for processing the desired component. Also, the procedure of changing complete die-set for the new component necessitates numerous changes in clamping equipment, which adds to the human effort and assembly cost. Moreover, the stacking of the conventional die-set necessitates a significant amount of space, which increases the cost of inventory for storing the industrial waste and scrapped die-set.
Furthermore, the conventional die-set is made up of entirely metal, making them bulky as well as it is difficult to achieve the weight and stress distribution under compression load or pressure. Therefore, the replacement of the conventional die-set with every upgradation in the profile is difficult to handle. Thus, the conventional die-set lowers down the production efficiency as well as reusability of the die-set is not possible.
There is, therefore felt a need of a pressing machine having a die-set for forming a pressed article that alleviates the aforementioned drawbacks.
OBJECTS
Some of the objects of the present disclosure, which at least one embodiment herein satisfies, are as follows:
An object of the present disclosure is to provide a pressing machine having a die-set for forming a pressed article.
Another object of the present disclosure is to provide a pressing machine having a die-set which offers removable attachment of a die having a preset profile.
Yet another object of the present disclosure is to provide a pressing machine having a die-set which minimize the scrapping of the die-set.
Still another object of the present disclosure is to provide a pressing machine having a die-set which is economical in long usage.
Yet another object of the present disclosure is to provide a pressing machine having a die-set that reduces the human effort in long usage of the die-set.
Still yet another object of the present disclosure is to provide a pressing machine having a die-set which requires relatively lesser footprint.
Yet another object of the present disclosure is to provide a pressing machine having a die-set which reduces the assembly time of the die-set.
Yet another object of the present disclosure is to provide a pressing machine having a die-set which reduces inventory cost and space.
Still another object of the present disclosure is to provide a pressing machine having a die-set which increases the productivity.
Still another object of the present disclosure is to provide a pressing machine having a die-set which reduces the overall weight of the die-set.
Yet another object of the present disclosure is to provide a pressing machine having a die-set that reduces the processing lead time of a new component.
Other objects and advantages of the present disclosure will be more apparent from the following description, which is not intended to limit the scope of the present disclosure.
SUMMARY
The present disclosure envisages a pressing machine with a die-set for producing a pressed article. The pressing machine comprises a perforated slotted die holder configured to removably hold a die, a perforated slotted workpiece holder configured to removably hold a workpiece, at least one die-block configured to operatively hold the die; at least one workpiece block configured to operatively hold the workpiece; a plurality of first clamping elements, a plurality of second clamping elements, a plurality of third clamping elements and a plurality of fourth clamping elements.
The first clamping elements configured to removably clamp the die on an operative surface of the die blocks; and the second clamping elements configured to removably clamp the workpiece on an operative surface of the workpiece block.
In an embodiment, the first clamping elements and the second clamping elements are configured to be interchangeable with each other.
Further, the third clamping elements adapted to pass through the perforations of the die holder and configured to removably clamp the die-block bearing the die to the operative surface of the die holder for a pressing operation. And, the plurality of fourth clamping elements adapted to pass through the perforations of the workpiece holder and configured to removably clamp the workpiece bearing the workpiece to the operative surface of the workpiece holder.
In an embodiment, the third clamping elements and the fourth clamping elements are configured to be interchangeable with each other.
In another embodiment, the first clamping elements, the second clamping elements, the third clamping elements and the fourth clamping elements are selected from a group consisting of a dowel pin, a screw, a hexagonal bolt, a shoulder bolt and a stripper bolt.
In an embodiment, the die holder and the work piece holder have rectangular configurations.
The die has a shape of preset profiles of the pressed article to be produced on the workpiece. In a preferred embodiment, the preset profiles are complementary to the shape of the pressed article to be produced.
Further, the pressing machine to perform a pressing operation in an operative configuration of the pressing machine and forms a pressed article by pressing the workpiece holder bearing the workpiece towards the die holder bearing the die.
Advantageously, since the same die holder and the workpiece holder are used repeatedly for producing a number of different profiles by removably attaching the preset profile dies, therefore scrapping of the entire die-set is significantly reduced, which in-turn reduces the inventory cost and space requirements for scrapping the die-set. Therefore, the present die-set is economical in long usage.
Also, since the same die holder and the workpiece holder are used repeatedly to produce the different profiles; therefore the human effort required for casting the die-set is significantly reduced in long usage of the pressing machine.
In an embodiment, the die block has a cavity therein; the periphery of the cavity has the shape of a preset profile.
The die-set includes a plurality of guide pillars. These pillars are adapted to align the die holder and the workpiece holder as well as to maintain a predefined space between the die holder and the workpiece holder. Also, the die holder is provided with a plurality of apertures and the workpiece holder is provided with a plurality of cut-outs. The apertures are adapted to be received in the cut-outs of the workpiece holder.
In an embodiment, the die-set is provided with a plurality of guide bushes and guide pins. The apertures and the cut-outs are being configured to allow the guide bushes and guide pins to be fastened therein.
In another embodiment, the die-set includes a plurality of cushioning pins, adapted to eject the die block from the workpiece block after the pressing operation.
Further, the present disclosure also envisages a method of forming the pressed article. The method comprises the following steps:
• providing the perforated slotted die holder;
• providing the perforated slotted workpiece holder;
• providing at least one die block
• providing at least one workpiece block;
• providing at least one die, the die is configured with a preset profiles of the pressed article to be produced;
• providing at least one workpiece;
• providing a plurality of first clamping elements;
• providing a plurality of second clamping elements;
• providing a plurality of third clamping elements;
• providing a plurality of fourth clamping elements;
• clamping of the die on an operative surface of the die holder by means of the first clamping elements;
• clamping of the workpiece on an operative surface of the workpiece holder by means of the second clamping elements;
• clamping the die blocks bearing the die on an operative surface of the perforated slotted die holder by means of the third clamping elements;
• clamping the die blocks bearing the workpiece on an operative surface of the perforated slotted workpiece holder by means of the fourth clamping elements;
• moving the workpiece holder bearing the workpiece towards the die holder bearing the die in an operative configuration of the pressing machine;
• pressing and deforming the workpiece, thereby producing an article having a desired profile of the article therein; and
• trimming the outer periphery of the article to obtain a desired pressed article.
In another embodiment, the pressed article is removed from the workpiece holder using a plurality of cushioning pins located in the perforations of said workpiece holder.
In an embodiment, the movements of the die block and cavity portions are controlled hydraulically.
Advantageously, the die holder and the workpiece holder are having slotted configuration, therefore weight of the die holder and the workpiece holder is significantly reduced. Further, the die holder and the workpiece holder are supported by plurality of ribs, therefore the strength and weight is evenly distributed across the die holder and the workpiece holder.
Further, the die holder and workpiece are configured to removably attach and detach the die and workpiece, therefore same die holder and the workpiece holder can be repeatedly used for producing any shape and size of article in the pressing operation. Additionally, because the die holder and the workpiece holder are produced to a standard dimension, therefore the die and workpiece installation time is greatly reduced.
Furthermore, since the same standard die and workpiece holder are used repeatedly to produce a number of different profiles, therefore scrapping of complete die-set is significantly reduced, which in-turn reduces the inventory cost and space requirements for scrapping the die-set.
BRIEF DESCRIPTION OF ACCOMPANYING DRAWING
A pressing machine having die-set for forming pressed article and a method thereof, of the present disclosure will now be described with the help of the accompanying drawing, in which:
Figure 1 illustrates an isometric view of the die-set, in accordance to an embodiment of the present disclosure;
Figure 2(A) and Figure 2(B) illustrates an isometric view of an operative surface of the perforated slotted die holder and perforated slotted workpiece holder of the die-set of Figure 1;
Figure 3(A) illustrates an isometric view of an assembly of a pair of die blocks on an operative surface of the workpiece holder of Figure 2(B);
Figure 3(B) illustrates an isometric view of the die block with attached workpiece on an operative surface of the die block of Figure 3(A);
Figure 4(A) illustrates an isometric view of an assembly of a pair of die blocks on an operative surface of the die holder of Figure 2(A);
Figure 4(B) illustrates an isometric view of the die block with attached die on an operative surface of the die block of Figure 4(A); and
Figure 5(A) and Figure 5(B) illustrates a schematic view of the workpiece holder with attached workpiece in the die block and the die holder with attached die in the die block in accordance to an embodiment of the present disclosure.
LIST OF REFERENCE NUMERALS USED IN DETAILED DESCRIPTION AND DRAWING
100 - Die-Set
10 - Workpiece holder
13 - Ribs
14 - Perforations
15 - Die holder
16a - Die block
16b - Workpiece block
18 - Workpiece
20 - Die
20a - Preset profile
22 - Aperture
22a - Cut-outs
24 - Cavity

DETAILED DESCRIPTION
Embodiments, of the present disclosure, will now be described with reference to the accompanying drawing.
Embodiments are provided so as to thoroughly and fully convey the scope of the present disclosure to the person skilled in the art. Numerous details are set fourth, relating to specific components, and methods, to provide a complete understanding of embodiments of the present disclosure. It will be apparent to the person skilled in the art that the details provided in the embodiments should not be construed to limit the scope of the present disclosure. In some embodiments, well-known processes, well-known apparatus structures, and well-known techniques are not described in detail.
The terminology used, in the present disclosure, is only for the purpose of explaining a particular embodiment and such terminology shall not be considered to limit the scope of the present disclosure. As used in the present disclosure, the forms "a,” "an," and "the" may be intended to include the plural forms as well, unless the context clearly suggests otherwise. The terms "comprises," "comprising," “including,” and “having,” are open ended transitional phrases and therefore specify the presence of stated features, elements, modules, units and/or components, but do not forbid the presence or addition of one or more other features, elements, components, and/or groups thereof.
When an element is referred to as being "mounted on," “engaged to,” "connected to," or "coupled to" another element, it may be directly on, engaged, connected or coupled to the other element. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed elements.
A conventional die-set, in general, are pre-formed dies that are being used in the manufacturing industry. The die-set is used to deform a workpiece material by applying a compressive force or pressure so as to achieve a desired shape or profile. The conventional die-set is provided with preset profiles of an article to be manufactured. These preset profiles are complementary to the desired shape of the article being formed. Thus, once the desired numbers of pressed article are formed, the conventional die-set becomes unusable. As a result, the complete die-set is required to be replaced with a complete new die-set assembly for every upgradation in the shape and size of the article to be produced.
Further, the casting of the complete new die-set assembly requires lots of time and human effort for every upgradation in the shape of the article to be produced, which in-turn increases the process lead time for producing the new pressed article. Additionally, with every upgradation in the shape of the article, the conventional die-set are becoming scrap, which in-turn increases the inventory cost and space requirements for scrapping the conventional die-set.
Furthermore, the complete die-set are casted of entirely metal, thus making it bulky. Therefore, the replacement of the conventional die-set with every upgradation in the profile is difficult to handle and time consuming.
To overcome the aforementioned drawbacks, the present disclosure envisages a pressing machine with a die-set for producing a pressed article. The die-set 100 is configured with a removable attachment for removably attaching a die 20 and a workpiece 18 thereon in an operative configuration. The die-set 100 is shown in Figure 1 in accordance with an embodiment of the present disclosure.
An embodiment of the present disclosure will now be described with reference to the Figure 2(a), and Figure 2(b). The pressing machine of the present disclosure have a die-set 100 adapted to form a pressed article. The die-set 100 is mounted over the pressing machine and being hydraulically actuated. The pressing machine comprises at least one die block 16a configured to hold a a die 20 on an operative surface of the die block 16a, at least one workpiece block 16b to hold a workpiece 18, a perforated slotted die holder 15 configured to removably holding the die-block 16a bearing the die 20 on an operative surface of the die holder 15, a perforated slotted workpiece holder 10 adapted to removably holding the workpiece block 16b bearing the workpiece 18 on an operative surface of the workpiece holder 10, a plurality of first clamping elements, a second clamping elements, a plurality of third clamping elements and a plurality of fourth clamping elements.
The die holder 15 and the workpiece holder 10 are provided with a plurality of slots. These slots are characterized to optimize the weight throughout the structural body of the die holder 15 and the workpiece 10. The slots provided over the die holder 15 and the workpiece holders 10 are by means of a plurality of ribs 13.
In an embodiment, the plurality of ribs 13 enables uniform distribution of the weight and provides uniform strength throughout the structural body of the die holder 15 and the workpiece holder 10.
In another embodiment, the die holder 15 and the work piece holder 10 have rectangular configuration.
The first clamping elements configured to removably clamp the die 20 on an operative surface of the die blocks 16a; and the second clamping elements configured to removably clamp the workpiece 18 on an operative surface of the workpiece block 16b.
In an embodiment, the first clamping elements and the second clamping elements are configured to be interchangeable with each other.
The third clamping elements are adapted to pass through the perforations 14 of the die holder 15. The third clamping elements are configured to removably clamp the die-block 16a bearing the die 20 to the operative surface of the die holder 15 for a pressing operation. Also, the fourth clamping elements are adapted to pass through the perforations 14 of the workpiece holder 10 and configured to removably clamp the workpiece block 16b bearing the workpiece 18 to the operative surface of the workpiece holder 10.
In an embodiment, the third clamping elements and the fourth clamping elements are configured to be interchangeable with each other.
In an embodiment, the first clamping elements, the second clamping elements, the third clamping elements and the fourth clamping elements are selected from a group consisting of a dowel pin, a screw, a hexagonal bolt, a shoulder bolt and a stripper bolt.
The die-set 100 having the die-blocks 16 is shown in Figure 3(a) 3(b) and Figure 4(a), 4(b).The die 20 has a shape of a preset profile 20a of the pressed article to be produced on the workpiece 18. The preset profile 20a is a replica of a profile required to be generated on the workpiece 18.
In a preferred embodiment, the preset profiles 20a are complementary to the shape of the pressed article to be produced.
Further, in an operating configuration of the pressing machine, the workpiece holder 18 operatively moves towards the die holder 15 to enable the pressing machine to perform the pressing operation. The movement of the die holder 15 and the workpiece holder 10 are hydraulically controlled.
In an embodiment, the workpiece holder 10 holding the workpiece 18 is adapted to move by keeping the die holder 15 holding the die 20 at rest.
In another embodiment, the die holder 15 holding the die 20 thereon is adapted to move by keeping the workpiece holder 10 holding the workpiece 10 at rest.
Further, during pressing operation the operative surfaces of the workpiece 18 gets deform under the compressive force of the die 20 mounted on the die holder 15. Thereby, a profile generated workpiece is produced with the preset profiles 20a of the pressed article therein. Therefore, the pressing operation is forming the pressed article by pressing the workpiece holder 10 bearing the workpiece 18 on the die holder 15 bearing the die 20. The deformation of the workpiece 18 to form the profile generated workpiece and the die 20 mounted on the respected operating surface of the die holder 15 is shown in Figure 5(A) and Figure 5(B).
Since the die holder 15 as well as the workpiece holder 10 is configured to removably attach the die 20 and the workpiece 18 respectively, therefore the same standard die holder 15 as well as the workpiece holder 10 can be used repeatedly for producing a number of different profiles by removably attaching the preset profile dies. Therefore, the scrapping of the entire die-set 100 is significantly reduced, which in-turn reduces the inventory cost and space requirements for scrapping the die-set 100. Therefore, the present die-set 100 is economical in long usage with respect to the conventional die-set.
Also, since the same standard die holder 15 and the workpiece holder 10 are used repeatedly to produce the different profiles; therefore the human effort required for casting the die-set 100 is significantly reduced in long usage of the pressing machine.
Further, a wear plate and a heel block are mounted to each of the die holder 15 and the workpiece holder 10. Typically, the wear plate and the heel blocks are configured to absorb any side thrust that may be exerted on the die set 100 during the pressing operation.
In an embodiment, the die block 16 has a cavity 24 therein; the periphery of the cavity 24 has the shape of a preset profile. The cavity 24 provided over the die block 16a is shown in Figure 4(B).
Further, the die-set 100 includes a plurality of guide pillars. These pillars are adapted to align the die holder 15 and the workpiece holder 10 as well as to maintain a predefined space therebetween. Also, the die holder 15 is provided with a plurality of apertures 22 and the workpiece holder 10 is provided with a plurality of cut-outs 22a. The apertures 22 are adapted to be received in the cut-outs 22a of the workpiece holder 10.
In an embodiment, the apertures 22 and the cut-out 22a provided are provided on the edges of the operative surface of the workpiece holder 10 and the die holder 15 respectively.
Further, the die-set 100 is provided with a plurality of guide bushes and guide pins.
In an embodiment, the apertures 22 and the cut-outs 22a are configured to allow the guide bushes and guide pins to be fastened therein.
In another embodiment, the die-set 100 includes an ejector pin, adapted to eject the workpiece 18 from the workpiece holder 10 after the pressing operation.
In an embodiment, the workpiece 18 is a sheet material selected from a group consisting of steel, iron, aluminium and any combination thereof.
Further, the present disclosure also envisages a method of forming the pressed article. The method comprises the following steps:
• providing the perforated slotted die holder 15;
• providing the perforated slotted workpiece holder 10;
• providing at least one die block 16a
• providing at least one workpiece block 16b;
• providing at least one die 20, the die 20 is configured with a preset profiles 20a of the pressed article to be produced;
• providing at least one workpiece 18;
• providing a plurality of first clamping elements;
• providing a plurality of second clamping elements;
• providing a plurality of third clamping elements;
• providing a plurality of fourth clamping elements;
• clamping of the die 20 on an operative surface of the die holder 15 by means of the first clamping elements;
• clamping of the workpiece 18 on an operative surface of the workpiece holder 10 by means of the second clamping elements;
• clamping the die block 16a bearing the die 20 on an operative surface of the perforated slotted die holder 15 by means of the third clamping elements;
• clamping the workpiece block 16b bearing the workpiece 18 on an operative surface of the perforated slotted workpiece holder 10 by means of the fourth clamping elements;
• moving the workpiece holder 10 bearing the workpiece 18 towards the die holder 15 bearing the die 20 in an operative configuration of the pressing machine;
• pressing and deforming the operative surface of the workpiece 18, thereby producing an article having a desired profile 20a of the article therein; and
• trimming the outer periphery of the article to obtain desired pressed article.
In another embodiment, the pressed article is removed from the workpiece holder 16b using a plurality of cushioning pins located in the perforations of said workpiece holder 10.
In an embodiment, the movements of the die block 16a and cavity 24 portions are controlled hydraulically.
Advantageously, the die holder 15 and the workpiece holder 10 are a slotted type, therefore weight of the die holder 15 and workpiece holder 10 is significantly reduced. Further, the die holder 15 and the workpiece holder 10 are supported by the plurality of ribs 13, therefore the strength and weight is evenly distributed across the die holder 15 and the workpiece holder 10.
Further, the die holder 15 and workpiece holder 10 are configured to removably attach and detach the die 20 and the workpiece 18, therefore same die holder 15 and the workpiece holder 10 to be repeatedly used for producing any shape and size of component in the pressing operation. Additionally, because the die holder 15 and the workpiece holder 10 are produced to a standard dimension, therefore the die 20 and the workpiece 18 installation time are greatly reduced.
Furthermore, since the same standard die and workpiece holder are used repeatedly to produce a number of different profiles, therefore the scrapping of complete the die-set is significantly reduced, which in-turn reduces the inventory cost and space requirements for scrapping the die-set
The foregoing description of the embodiments has been provided for purposes of illustration and not intended to limit the scope of the present disclosure. Individual components of a particular embodiment are generally not limited to that particular embodiment, but, are interchangeable. Such variations are not to be regarded as a departure from the present disclosure, and all such modifications are considered to be within the scope of the present disclosure.
TECHNICAL ADVANCES AND ECONOMICAL SIGNIFICANCE
The present disclosure described hereinabove has several technical advantages including, but not limited to, the realization of the pressing machine having die-set for forming pressed article and the method thereof, that:
• provides a lighter die-set geometry, since the slots provided over the body of the die holder and the workpiece holder are characterized to optimize the weight of the die-set;
• provides the die-set with removable attachment of the die, thereby allowing the same die-set to be utilized to generate a number of profiles over the workpiece;
• reduces die-set scrapping since the die-set is configured with a removably attached die that can be replaced with any upgrade in the shape of the article without scrapping the entire die-set;
• reduces industrial waste, since amount of scrap is minimized and in-turn reduces the inventory cost;
• is cost effective as there is no need to scrap the entire die-set;
• helps in weight distribution as well as provide uniform distribution of stress, since the compressive force is uniformly distributed by means of the plurality of ribs provided in the die holder and the workpiece holder;
• is less bulky as the rectangular configuration of ribs offers strength to the die-set while removing excess weight, and thus lowering the overall cost of the die-set;
• occupies lesser footprint;
• offers easy assembly of the die as the entire die-set assembly does not need to be changed;
• increases the productivity, since there is no requirement of manufacturing new die-set for every upgradation in shape of the article and thus reducing the process lead time for a new article;
• offers ease of installation, since perforations configured over the die holder and the workpiece holder helps in easy positioning of the clamping elements and mounting of the die and the workpiece respectively, thereby reducing human effort; and
• provides standardized dimension for the die, therefore same mould can be used to cast the different die shapes.
The foregoing description of the specific embodiments so fully reveals the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.
Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, or group of elements, but not the exclusion of any other element, or group of elements.
While considerable emphasis has been placed herein on the components and component parts of the preferred embodiments, it will be appreciated that many embodiments can be made and that many changes can be made in the preferred embodiments without departing from the principles of the disclosure. These and other changes in the preferred embodiment as well as other embodiments of the disclosure will be apparent to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
,CLAIMS:WE CLAIM:
1. A pressing machine having a die-set (100) for forming a pressed article, said die-set (100) comprising:
• a perforated slotted die holder (15) configured to removably hold a die (20) ;
• a perforated slotted workpiece holder (10) configured to removably hold a workpiece (18);
• at least one die-block (16a) configured to operatively hold said die (20);
• at least one workpiece block (16b) configured to operatively hold the workpiece (20);
• a plurality of first clamping elements configured to removably clamp said die (20) on an operative surface of said die block (16a);
• a plurality of second clamping elements configured to removably clamp the workpiece (20) on an operative surface of the workpiece block (16b);
• a plurality of third clamping elements adapted to pass through the perforations (14) of said die holder (15), said third clamping elements configured to removably clamp said die-block (16a) bearing said die (20) to the operative surface of said die holder (15) for a pressing operation; and
• a plurality of fourth clamping elements adapted to pass through the perforations (14) of said workpiece holder (10), said fourth clamping elements configured to removably clamp said workpiece block (16b) bearing the workpiece (18) to the operative surface of said workpiece holder (10);
wherein, to enable the pressing machine to perform a pressing operation in an operative configuration of the pressing machine and form an article by pressing said workpiece holder (10) bearing the workpiece (18) towards said die holder (15) bearing said die (20).
2. The pressing machine as claimed in claim 1, wherein said die (20) has the shape of preset profiles (20a) of the pressed article to be produced on the workpiece (18), the preset profile (20a) is complementary to the shape of the pressed article to be produced.
3. The pressing machine as claimed in claim 1, wherein each of said die block (16a) has a cavity (24) therein, the periphery of said cavity (24) having the shape of a preset profiles (20a).
4. The pressing machine as claimed in claim 1, wherein said die-set (100) includes a plurality of guide pillars (not shown), adapted to align said die holder (15) and said workpiece holder (10), said guide pillars further configured to maintain a predefined space between said die holder (15) and said workpiece holder (10).
5. The pressing machine as claimed in claim 1, wherein said die holder (15) has a plurality of apertures (22) and said workpiece holder (10 has a plurality of cut-outs (22a), said apertures (22) being adapted to be received in said cut-outs (22a).
6. The pressing machine as claimed in claim 1, wherein said die-set (100) is provided with a plurality of guide bushes and guide pins, said apertures (22) and said cut-outs (22a) being configured to allow the guide bushes and guide pins to be fastened therein.
7. The pressing machine as claimed in claim 1, wherein the first clamping elements, the second clamping elements, the third clamping elements and the fourth clamping elements are selected from a group consisting of a dowel pin, a screw, a hexagonal bolt, a shoulder bolt and a stripper bolt.
8. The pressing machine as claimed in claim 1, wherein said die-set (100) includes a plurality of cushioning pins, adapted to eject the die block (16a) from said workpiece block (16b) after the pressing operation.
9. The pressing machine as claimed in claim 1, wherein said first clamping elements and said second clamping elements are configured to be interchangeable with each other.
10. The pressing machine as claimed in claim 1, wherein said third clamping elements and said fourth clamping elements are configured to be interchangeable with each other.
11. The pressing machine as claimed in claim 1, wherein said die holder (15) and said work piece holder (10) have rectangular configurations.
12. A method of forming a pressed article, said method comprising the following steps:
• providing a perforated slotted die holder (15);
• providing a perforated slotted workpiece holder (10);
• providing at least one die block (16a);
• providing at least one workpiece block (16b);
• providing at least one die (20), said die (20) configured with a preset profiles (20a) of the pressed article to be produced;
• providing at least one workpiece (18);
• providing a plurality of first clamping elements;
• providing a plurality of second clamping elements;
• providing a plurality of third clamping elements;
• providing a plurality of fourth clamping elements;
• clamping of said die on an operative surface of said die holder (15) by means of the first clamping elements;
• clamping of the workpiece (18) on an operative surface of said workpiece holder (10) by means of the second clamping elements;
• clamping said die blocks (16) bearing said die (20) on an operative surface of said perforated slotted die holder (15) by means of the third clamping elements;
• clamping said die blocks (16) bearing the workpiece (18) on an operative surface of said perforated slotted workpiece holder (10) by means of the fourth clamping elements;
• moving said workpiece holder (10) bearing the workpiece (18) towards said die holder (15) bearing said die (20) in an operative configuration of the pressing machine;
• pressing and deforming the workpiece (18), thereby producing a an article having a desired profiles (20a) of the article therein; and
• trimming the outer periphery of the profile article to obtain a pressed article.
13. The method as claimed in claim 12, wherein the pressed article is removed from said workpiece block (16b) using a plurality of cushioning pins located in the perforations of said workpiece holder (10).
14. The method as claimed in claim 12, wherein the movements of die block (16a) and cavity (24) portion are controlled hydraulically.
Dated this 2nd day of March, 2022


_______________________________
MOHAN RAJKUMAR DEWAN, IN/PA – 25
of R.K. DEWAN & CO.
Authorized Agent of Applicant

TO,
THE CONTROLLER OF PATENTS
THE PATENT OFFICE, AT CHENNAI

Documents

Application Documents

# Name Date
1 202141010085-STATEMENT OF UNDERTAKING (FORM 3) [10-03-2021(online)].pdf 2021-03-10
2 202141010085-PROVISIONAL SPECIFICATION [10-03-2021(online)].pdf 2021-03-10
3 202141010085-PROOF OF RIGHT [10-03-2021(online)].pdf 2021-03-10
4 202141010085-POWER OF AUTHORITY [10-03-2021(online)].pdf 2021-03-10
5 202141010085-FORM 1 [10-03-2021(online)].pdf 2021-03-10
6 202141010085-DRAWINGS [10-03-2021(online)].pdf 2021-03-10
7 202141010085-DECLARATION OF INVENTORSHIP (FORM 5) [10-03-2021(online)].pdf 2021-03-10
8 202141010085-ENDORSEMENT BY INVENTORS [02-03-2022(online)].pdf 2022-03-02
9 202141010085-DRAWING [02-03-2022(online)].pdf 2022-03-02
10 202141010085-COMPLETE SPECIFICATION [02-03-2022(online)].pdf 2022-03-02
11 202141010085-FORM 18 [03-03-2022(online)].pdf 2022-03-03
12 202141010085-FER.pdf 2022-10-11
13 202141010085-FORM 3 [10-03-2023(online)].pdf 2023-03-10
14 202141010085-OTHERS [01-04-2023(online)].pdf 2023-04-01
15 202141010085-FER_SER_REPLY [01-04-2023(online)].pdf 2023-04-01
16 202141010085-DRAWING [01-04-2023(online)].pdf 2023-04-01
17 202141010085-CLAIMS [01-04-2023(online)].pdf 2023-04-01
18 202141010085-PatentCertificate31-01-2024.pdf 2024-01-31
19 202141010085-IntimationOfGrant31-01-2024.pdf 2024-01-31

Search Strategy

1 202141010085E_10-10-2022.pdf

ERegister / Renewals

3rd: 04 Apr 2024

From 10/03/2023 - To 10/03/2024

4th: 04 Apr 2024

From 10/03/2024 - To 10/03/2025

5th: 04 Apr 2024

From 10/03/2025 - To 10/03/2026

6th: 04 Apr 2024

From 10/03/2026 - To 10/03/2027