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A Process For Stereoselective Synthesis Of 5 Fluoro 1 (2 R 5 S) [2 (Hydroxymethyl) 1 3 Oxathiolan 5 Yl]Cytosine

Abstract: The present invention provides an improved process for stereoselective preparation of 5 fluoro l (2R 5S) [2 (hydroxymethyl) l 3 oxathiolan 5 yl]cytosine and pharmaceutically acceptable salts thereof.

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Patent Information

Application #
Filing Date
28 September 2012
Publication Number
12/2014
Publication Type
INA
Invention Field
CHEMICAL
Status
Email
Parent Application

Applicants

RANBAXY LABORATORIES LIMITED
Head Office: 12th Floor Devika Tower 06 Nehru Place New Delhi Delhi 110019

Inventors

1. KSHIRSAGAR Prakash Bhimaji
At/P Jategaon BK Tal Shirur Pune Maharashtra 412208
2. BHOGE Satish Manohar
570/1 At/P Kharwandi Tal Newasa Ahmednagar Maharashtra 414602
3. RICHHARIYA Santosh
House No. 26 Ganesh Ward Bina Sagar Madhya Pradesh 470002
4. SINGH Kaptan
Flat No. B02 Saket Enclave Rajendra Nagar Sahibabad Ghaziabad Uttar Pradesh 201005

Specification

A PROCESS FOR STEREOSELECTIVE SYNTHESIS OF 5-FLUORO-l-(2 R ,5S)-
[2-(HYDROXYMETHYL)-l,3-OXATHIOLAN-5-YL]CYTOSINE
Field of the Invention
The present invention provides an improved process for stereoselective preparation
of 5-fluoro-l-(2R,5S)-[2-(hydroxymethyl)-l,3-oxathiolan-5-yl]cytosine and
pharmaceutically acceptable salts thereof.
Background of the invention
Nucleosides, their analogues and derivatives are an important class of therapeutic
agents. A number of nucleoside analogues such as 3'-azido-3'-deoxythymidine (AZT),
2'3'-dedeoxy-cytidine (DDC), l-[2-(hydroxymethyl)-l,3-oxathiolan-5-yl]cytosine, 5-
fluoro-l-[2-(hydroxymethyl)-l,3-oxathiolan-5-yl]cytosine and 2-hydroxymethyl-4-
(guanin-9'-yl)-l,3-dioxalane have shown antiviral activity against retroviruses such as
human immunodeficiency virus, human B virus and human T-lymphotropic virus.
Emtricitabine also known as FTC, chemically designated as 5-fluoro-l-(2R,5S)-[2-
(hydroxymethyl)-l,3-oxathiolan-5-yl]cytosine (Formula I), is a synthetic nucleoside
analog having activity against human immunodeficiency virus type 1 (HIV-1) reverse
transcriptase.
Formula I
Emtriva® (Emtricitabine) is indicated in combination with other antiretroviral
agents for the treatment of HIV-1 infection. It contains two chiral centers and exists in the
form of two pairs of optical isomers (i.e., two ds-configurations and two in the trans
configuration). However, cis (2R, 5S) isomer exhibits higher biological activity as
compared to its trans counterpart. Several stereoselective processes employing chiral
auxiliaries have been developed to selectively obtain the cis (2R, 5S) isomer.
WO 92/20669 provides a process for preparing cis nucleosides (including
emtricitabine), involving condensation of L-menthyl c/s-l,3-oxathiolan-5S-acetoxy-2Rcarboxylate
with 5-fluorocytosine in the presence of Lewis acid and reduction of Lmenthyl
l,3-oxathiolan-5S-(5-fluorocytosin-l-yl)-2R-carboxylate (referred to as menthyl
emtricitabine) so formed in a polar solvent. Owing to the high solubility of emtricitabine
in polar solvents, its isolation from this medium poses practical problems and restricts the
viability of this process on commercial scale.
WO 95/29174 provides a process for preparing cis nucleoside analogues in
which L-menthyl cz ' -l,3-oxathiolan-5-yl-2R-carboxylate derivative is condensed with 5-
fluorocytosine in the absence of Lewis acid to afford L-menthyl l,3-oxathiolan-5S-(5-
fluorocytosin-l-yl)-2R-carboxylate. It further provides a process for isolation of such
nucleoside analogues in the form of salts. It specifically exemplifies the isolation of
lamivudine, a defluoro analogue of emtricitabine as its salicylate. However, it has been
found subsequently that the process gives desired results for lamivudine but is found to be
completely inapplicable for emtricitabine . For example, WO 2004/085432 provides a
process for isolating oxalate salt of L-menthyl l,3-oxathiolan-5S-(5-fluorocytosin-l-yl)-
2R-carboxylate which upon reduction gives emtricitabine free base in low yields.
WO 2009/084033 provides a process, which involves reducing L-menthyl 1,3-
oxathiolan-5S-(5-fluorocytosin-l-yl)-2R-carboxylate and isolating emtricitabine as a salt
which upon treatment with organic base gives emtricitabine free base in low yields.
Hence, the present inventors felt a need for developing a commercially viable
stereoselective process for the preparation of emtricitabine which achieves high
performance, high yield, with reduced complexity cost, by eliminating cumbersome
chromatographic steps for purification.
Summary of the Invention
The present invention provides an improved process for stereoselective preparation
of 5-fluoro-l-(2R,5S)-[2-(hydroxymethyl)-l,3-oxathiolan-5-yl]cytosine and
pharmaceutically acceptable salts thereof.
The first aspect of the present invention provides a process for the preparation of
emtricitabine of Formula I, comprising the steps of:
(a) salifying the compound of Formula II,
Formula II
(b) reducing the salt obtained in step
(c) isolating emtricitabine as a salt;
Formula III
wherein, 'X' is anion of an acid,
(d) recovering emtricitabine free base.
A second aspect of the present invention provides a process for the preparation of
emtricitabine of Formula I, comprising the steps of:
(a) reacting 5-fluorocytosine derivative of Formula IV,
Formula IV
wherein 'P' is hydrogen or protecting group,
with a 1,3-oxathiolane derivative of Formula V,
Formula V
wherein 'L' is a leaving group,
to give a compound of Formula II,
Formula II
(b) salifying the compound of Formula II;
(c) reducing the salt obtained in step (b);
(d) isolating emtricitabine as its salt;
Formula III
wherein, 'X' is anion of an acid,
(e) recovering emtricitabine free base.
Other objects, features, advantages and aspects of the present invention will
become apparent to those of ordinary skill in the art from the following detailed
description.
Detailed Description of the Invention
Various embodiments and variants of the present invention are described
hereinafter.
A compound of Formula II can be prepared using process(es) known to a person of
ordinary skill in the art, for example as cited in WO 92/20669; WO 95/29174 or WO
2004/085432. For instance, the compound of Formula II can be prepared by reacting
fluorocytosine derivative of Formula IV,
Formula IV
wherein 'P' is hydrogen or protecting group, with oxathiolane derivative of
Formula V,
Formu a V
wherein 'L' is a leaving group, in the presence of one or more base, wherein the
base is selected from organic base such as triethylamine in a solvent selected from
chlorinated compounds such as dichloromethane.
The leaving group 'L' refers to an atom or a group of atoms which can be
displaced upon reaction with an appropriate pyrimidine base. Suitable leaving groups
include acyloxy groups, alkoxy groups, alkoxy carbonyl groups (e.g., ethoxy carbonyl or
the likes); halogens (e.g., iodine, bromine, chlorine or fluorine); amido; azido; isocyanato;
substituted or unsubstituted thiolates (e.g., thiomethyl or thiophenyl); substituted or
unsubstituted saturated or unsaturated seleno, seleninyl or selenonyl (e.g., phenyl selenide
or alkyl selenide).
The protecting group 'P' refers to a group attached to the main functional groups
requiring protection in organic synthesis and is well known to those skilled in art. Suitable
protecting groups include trimethyl silyl, dimethyl-t-hexylsilyl, t-butyldimethylsilyl and tbutyldiphenylsilyl,
trityl, alkyl groups, acyl groups (e.g., acetyl, propionyl or butyryl),
methanesulfonyl or p-toluenesulfonyl.
5-fluoro-N-(trimethylsilyl)-2-[(trimethylsilyl)oxy]pyrimidin-4-amine prepared by
the reaction of 5-fluorocytosine with hexamethyldisilazane in the presence of ammonium
sulphate is reacted with L-menthyl cz ' -l,3-oxathiolan-5S-chloro-2R-carboxylate in
dichloromethane to obtain a compound of Formula II. The reaction may be carried out in
the presence of an organic base such as triethylamine.
According to one embodiment, the compound of Formula II is salified and then
converted to a salt of emtricitabine by the steps of basifying followed by in situ reduction
and salification under suitable conditions.
The term "suitable conditions" as used herein refers to those reaction conditions
known and understood by a person skilled in the art, needed to accomplish the recited
reaction or transformation including those described herein.
The terms salified and "salification" used herein refer to the process for preparing
salt of a compound using an acid, wherein the acid can be selected from inorganic acid
(e.g., hydrochloric acid, hydrobromic acid, hydroiodic acid or the like) or organic acid
(e.g., acetic acid, lactic acid, salicylic acid citric acid, oxalic acid, tartraric acid,
pantothenoic acid, bitartraric acid, ascorbic acid, succinic acid, maleic acid, fumaric acid,
gluconic acid, glucaronic acid, saccharic acid, formic acid, benzoic acid, glutamic acid,
methanesulfonic acid, ethanesulfonic acid, benzensulfonic acid, p-toluenesulfonic acid or
camphor sulfonic acid).
The term "basifying" as used herein refers to the treatment of the said salt with a
base in a suitable solvent, wherein the base is selected from organic base (e.g.,
triethylamine, isopropylethylamine or diisopropylamine), inorganic base (e.g., sodium
carbonate, potassium carbonate, sodium bicarbonate or potassium bicarbonate) or a
mixture thereof. The solvent used in this step can be selected from C3-C6 ketones (e.g.,
acetone, methyltertiary butyl ketone or the like), chlorinated hydrocarbons (e.g.,
dichloromethane, 1,2-dichloroethane or the like), C3-C6 esters (e.g., methyl acetate, ethyl
acetate or a mixture thereof), C2-C6 alcohols (e.g., methanol, ethanol (denatured spirit),
propanol, isopropanol or butanol, tertiary butanol), C2-C7 ethers (e.g., diethylether, methyl
tertiary butyl ether, tetrahydrofuran or dioxane), polar aprotic solvents (e.g.,
dimethylacetamide, dimethylsulfoxide, dimethylformamide, N-methylpyrrolidine), nitriles
(e.g., acetonitrile or the likes), water or a mixture thereof.
The reduction step can be carried out using a reducing agent in a solvent selected
from C5-C8 aliphatic or aromatic hydrocarbon, C2-C6 alcohols (e.g., methanol, ethanol
(denatured spirit), propanol, isopropanol or butanol, tertiary butanol), C2-C7 ethers
(tetrahydrofuran, dioxane or diethylether), water or a mixture thereof in the presence of
phosphate or borate buffers. The reducing agent used in this step can be selected from
metal hydride reagents (e.g., lithium aluminum hydride, lithium borohydride, sodium
borohydride or the like) or boranes (diisoamylborane or the like).
The term "isolating" as used herein refers to techniques known to the a person
skilled in the art to separate solid compound from the solution, such as decanting,
precipitating, filtering, centrifuging, evaporating, distilling, cooling or concentrating the
solvent to obtain solid compound. In a preferred experimental procedure, the solution or a
suspension containing the product is cooled to a temperature range of 5 °C to 35°C and the
precipitates are filtered to obtain solid compound.
The compound of Formula II, isolated as an oxalate salt is basified using an
aqueous solution of sodium carbonate, reduced using sodium borohydride in de-natured
spirit in the presence of dipotassium hydrogen phosphate and treated with isopropyl
alcohol saturated with hydrochloric acid to give emtricitabine hydrochloride.
Emtricitabine is recovered from its salt by treatment with one or more bases
selected from organic base (e.g., triethylamine, isopropylethylamine, diisopropylamine or
tri-n-butylamine), inorganic base (e.g., sodium carbonate, potassium carbonate, sodium
bicarbonate or potassium bicarbonate) or a mixture thereof.
The term "recovering" as used herein refers to suitable techniques and conditions
used to obtain a compound from its reaction mixture such as decanting, filtering,
precipitating, centrifuging, cooling, concentrating or evaporating optionally followed by
drying.
The term "drying" as used herein refers to the suitable techniques and conditions
used to make a compound free from any solvent or moisture such as air drying, vacuum
drying or spray drying. Drying can be carried out at room temperature or at elevated
temperature.
The present invention also provides substantially pure emtricitabine and
pharmaceutically acceptable salts thereof.
The term substantially pure as used herein, can be referred to emtricitabine or
pharmaceutically acceptable salts thereof having 99.0%, or particularly 99.5% and most
suitably 99.9% or more as measured by HPLC area percentage.
The term room temperature refers to the temperature range of 25°C to 35°C.
The term "about" as used herein refers to + 10 % variation in the values mentioned
herein.
The H of the reaction mixture can be adjusted either by using an acid selected
from inorganic acids (e.g., hydrochloric acid or sulfuric acid), organic acid (e.g., acetic
acid), inorganic base (e.g., metal carbonates such as sodium carbonate or potassium
caronate or metal bicarbonates such as sodium bicarbonate or potassium bicarbonate) or
organic base (e.g., triethylamine).
Having thus described the invention with reference to the particular embodiment
and illustrative examples, those skilled in the art can appreciate the modifications to the
invention as described and illustrated that do not depart from the spirit and the scope of the
invention as disclosed in the specifications.
Non limiting examples of the present invention are as follows.
EXAMPLES
Example 1: Preparation of L-menthyl ds-l,3-oxathiolan-5-hvdroxy-2-carboxylate
A mixture of aqueous glyoxalic acid (200 g; 50% w/v), L-menthol (632.4 g) and
concentrated sulfuric acid (3.5 g) in cyclohexane (600 mL) was refluxed at 80°C to 85°C
for 3 to 4 hours. Water (115 mL) was removed by azeotropic distillation using a Dean
Stark trap. The resulting solution was allowed to cool to room temperature and diluted
with de-ionized water (500 mL). The organic layer was separated and diluted with deionized
water (800 mL). The pH of the resultant mixture was adjusted to 5 using aqueous
sodium carbonate (10%; 15 ml). The organic layer was separated and washed twice with
aqueous sodium bisulfite (2 x 70 g in 2 x 800 mL of de-ionized water). The pH of the
organic layer was again adjusted to 5 using aqueous sodium carbonate (10%; 20 ml) and
aqueous solution of formaldehyde (130 mL) was added to it in one hour at room
temperature. The pH of the resultant mixture was again adjusted to 7.5 using aqueous
sodium carbonate (10%; 15 ml) and stirred for about 6 hours at room temperature. The
suspension obtained was filtered and washed with de-ionized water (2 x 200 mL) at room
temperature. The wet mass obtained was suspended in de-ionized water (1000 mL) and
stirred for 2 hours at 40°C to 45°C. The resultant mixture was cooled to 20°C to 25°C and
stirred at the same temperature for one hour. The suspension was filtered and washed with
de-ionized water (200 mL) at room temperature to give menthyl glyoxalate as wet mass.
Weight of wet mass: 290 g.
The menthyl glyoxalate (wet mass; 290 g) obtained above was stirred in toluene
(1400 mL) at 40°C to 45°C for 15 minutes. The resultant mixture was diluted with deionized
water (600 mL) and stirred for 15 minutes at 40°C to 45°C. Organic layer was
separated and washed with de-ionized water (600 mL). The organic layer was refluxed at
110°C to 112°C and water (~ 9 mL) was azeotropically removed using a Dean Stark trap.
The reaction mixture was allowed to cool to room temperature. 1, 4-Dithian-2,5-diol (78
g) was added to the reaction mixture at room temperature and refluxed at 110°C to 112°C
for about 2 hours. After completion of the reaction, the mixture was allowed to cool to
room temperature, filtered through Hyflo bed and washed with toluene (100 mL). The
filtrate was concentrated under vacuum at 45°C to 50°C to give a residue. Toluene (300
mL) was added to the residue and stirred at room temperature for 10 minutes. To this
solution was added a mixture of hexanes (1200 mL) and triethylamine (20 mL) in 2 hours
at room temperature and the resultant mixture was stirred at the same temperature for
about 3 hours. The reaction mixture was cooled to 0°C to 5°C and stirred at same
temperature for about 6 hours. The product was filtered and washed with pre cooled (0°C
to 5°C) hexanes (375 mL).
Weight: 230 g
Example 2: L-menthyl L3-oxathiolan-5S-(5-fluorocvtosin-l-yl)-2R-carboxylate oxalate
A) Preparation of L-menthyl cis-l,3-oxathiolan-5-chloro-2-carboxylate
Thionyl chloride (80 ml) was added to a mixture of L-menthyl ds-^S-oxathiolan-
5-hydroxy-2-carboxylate (300 g; Example 1), methane sulphonic acid (1 ml) and
dimethylformamide (85 ml) in dichloromethane (900 ml) at 5°C to 10°C and stirred for
about 3 hours at 10°C to 15°C. After completion of the reaction, the reaction mixture was
diluted with de-ionized water (300 mL) and stirred for 30 minutes at 20°C to 25°C. The
organic layer was separated, washed with de-ionized water (300 mL) and concentrated at
40°C to 45°C at reduced pressure of 650 to 700 mm of Hg to give L-menthyl cis-1,3-
oxathiolan-5-chloro-2-carboxylate which was taken to the next step without any
purification.
Weight: 300 g
B) Preparation of 5-fluoro-N -(trimethylsilyl)-2-[(trimethylsilyl)oxy]pyrimidin-4-
amine
A mixture of 5-Fluorocytosine (100 g) and ammonium sulphate (5 g) in
hexamethyl disilazane (200 ml) was refluxed at 125°C to 130°C for 4 hours to give a clear
solution. The resulting solution was allowed to cool to room temperature and diluted with
dichloromethane (300 mL). Trimethyl amine (140 mL) was added to the resulting solution
in 30 minutes at 20°C to 25°C and was stirred at same temperature for about 30 minutes.
The solution containing 5-fluoro -N-(trimethylsilyl)-2-[(trimethylsilyl)oxy]pyrimidin-4-
amine was kept at 20°C to 25°C for further use.
C) L-menthyl l,3-oxathiolan-5S-(5-fluorocytosin-l-yl)-2R-carboxylate oxalate
A solution of L-menthyl ds-l,3-oxathiolan-5-chloro-2-carboxylate (entire batch;
Example 2A) in dichloromethane (300 mL) was added to (5-fluoro -N-(trimethylsilyl)-2-
[(trimethylsilyl)oxy]pyrimidin-4-amine (Example 2 B) at 40°C to 45°C in one hour and the
mixture was refluxed at 40°C to 45°C for about 18 hours. After completion of the reaction,
the mixture was allowed to cool to room temperature, diluted with de-ionized water (500
mL) and stirred at the same temperature for about 30 minutes. The organic layer was
treated with concentrated hydrochloric acid ( 1 mL), diluted with de-ionized water (500
mL) and washed with aqueous solution of sodium chloride (10%; 500 mL). The organic
layer was then concentrated at 40°C to 45°C under reduced pressure (650 to 700 mm of
Hg) for one hour. The residue obtained was dissolved in methanol (2000 mL) at 40°C to
45°C, treated with oxalic acid (100 g) and stirred for 30 minutes at 40°C. The reaction
mixture was allowed to cool to room temperature and stirred at the same temperature for
one hour. The temperature was raised to 65°C to 70°C and the reaction mixture was stirred
at this temperature for 30 minutes. The reaction mixture was allowed to cool to room
temperature and stirred at room temperature for 2 hours. Finally, the reaction mixture was
cooled to 0°C to 5°C and stirred at the same temperature for 3 hours. The precipitates
obtained were filtered at 0°C to 5°C, washed with ethyl acetate (400 mL) at room
temperature and dried under reduced pressure.
Weight: 300 g
Example 3: Preparation of emtricitabine hydrochloride
Aqueous sodium carbonate (63.4 g in 562.5 mL of de-ionized water) was added to
a solution of L-menthyl l,3-oxathiolan-5S-(5-fluorocytosin-l-yl)-2R-carboxylate oxalate
(225 g) in a mixture of dichloromethane (1700 mL) and de-ionized water (562.5 mL) and
was stirred for 30 minutes at 25°C to 30°C. The organic layer was separated and washed
with de-ionized water (1125 mL) at 25°C to 30°C and concentrated at 40°C to 45°C under
atmospheric pressure. Denatured spirit (450 mL) was added to the resulting residue at
40°C to 45°C and the mixture was concentrated under vacuum for about one hour to get a
residue. The residue obtained was dissolved in denatured spirit (1575 mL) and the solution
was cooled to 15°C to 20°C. Aqueous di-potassium hydrogen phosphate (270 g in 450 mL
of de-ionized water) was added to a solution of the residue in de-natured spirit and stirred
for 30 minutes at 15°C to 20°C. A solution of sodium borohydride (36 g) and aqueous
sodium hydroxide (4.5 mL; 30 % in 225 mL de-ionized water) was added and stirred for 2
to 3 hours at 20°C to 25°C. After completion of the reaction, the pH of the organic layer
was adjusted to 4.0 to 4.5 using concentrated hydrochloric acid (10 mL) and stirred for one
hour at 25°C to 30°C and then adjusted to 6.8 to 7.2 using aqueous sodium hydroxide
(30%; 8 mL). The organic layer was concentrated under reduced pressure at 45°C to 50°C
to get an oily residue. The oily residue was dissolved in absolute ethanol (450 mL) and
concentrated under vacuum at 45°C to 50°C. The residue obtained was again dissolved in
absolute ethanol (450 mL) at 45°C to 50°C and concentrated under vacuum at 45°C to
50°C. Isopropyl alcohol (900 mL) was added to the residue and refluxed at 80°C to 82°C
for 30 minutes. The resulting solution was treated with activated carbon (11.25 g) and
heated to 70°C to 75°C. The resulting hot mixture (at ~70°C to 75°C) was filtered using a
Hyflo bed. The Hyflo bed was washed with isopropanol (112.5 mL) at 75°C to 78°C and
the filtrate was allowed to cool to 25°C to 30°C. Isopropyl alcohol saturated with
hydrochloric acid (142.08 g of hydrochloric acid in 1000 mL of isopropyl alcohol) was
added to the filtrate at 25°C to 30°C in one hour and stirred at the same temperature for
about 4 hours. The product was filtered, washed with isopropyl alcohol (112.5 mL) and
dried under vacuum at 40°C to 45°C.
Weight: 101 g
Example 4: Preparation of emtricitabine (crude)
Tri-n-butyl amine (76.76 g) was added to a solution of emtricitabine hydrochloride
(lOlg; Example 3) in dichloromethane (450 mL) in 30 minutes at 25°C to 30°C. The
solution was stirred at 25°C to 30°C for about 5 hours. The product was filtered, washed
with dichloromethane (112.5 mL) and dried under vacuum at 40°C to 45°C for about 14
hours.
Weight: 80 g
Example 5: Preparation of emtricitabine (pure)
Activated carbon (4.0 g) was added to the solution of crude emtricitabine (Example
4; 75 g) in isopropyl alcohol (1000 mL) at 80°C to 82°C and stirred for 30 minutes at the
same temperature. The solution was filtered through a Hyflo bed at 75°C to 80°C and
washed with isopropyl alcohol (40 mL). The filtrate was allowed to cool to 20°C to 25°C
and stirred at the same temperature for 5 to 6 hours. The product was filtered, washed with
isopropyl alcohol (80 mL) at 20°C to 25°C and dried under vacuum at 40°C to 45°C.
Weight: 60 g
Purity (By HPLC): 99.86%

We claim:
1. A process for the preparation of emtricitabine of Formula I,
Formula I
comprising the steps of:
(a) salifying compound of Formula II;
Formula II
(b) reducing the salt obtained in step (a);
(c) isolating emtricitabine as salt;
Formula III
wherein, 'X' is anion of an acid,
(d) recovering emtricitabine as free base.
2. A process according to claim 1, wherein the compound of Formula II is salified
using an organic or inorganic acid.
3. A process according to claim 2, wherein an organic acid is selected from a group
consisting of acetic acid, lactic acid, salicylic acid, citric acid, tartraric acid,
bitartraric acid, ascorbic acid, oxalic acid, succinic acid, maleic acid, fumaric acid,
benzoic acid, methanesulfonic acid, ethanesulfonic acid, benzensulfonic acid or ptoluenesulfonic
acid.
4. A process according to claim 3, wherein an organic acid is oxalic acid.
5. A process according to claim 1, wherein reduction is carried out using a reducing
agent selected from a group consisting of metal hydride reagents or boranes.
6. A process according to claim 5, wherein reduction is carried out using metal
hydride in the presence of phosphate buffer.
7. A process according to claim 6, wherein reduction is carried out using sodium
borohydride in the presence of dihydrogen sodium phosphate.
8. A process according to claim 1, wherein emtricitabine is isolated as an organic or
inorganic acid salt.
9. A process according to claim 8, wherein emtricitabine is isolated as a
hydrochloride.
10. A process according to claim 1, wherein emtricitabine is recovered from its salt by
treatment with a base.
11. A process according to claim 10, wherein a base is an organic base selected from a
group consisting of alkyl amines.
12. A process according to claim 11, wherein the base is tri-n-butyl amine.
A process for the preparation of emtricitabine of Formula I,
Formula I
comprising the steps of:
(a) reacting 5-fluorocytosine derivative of Formula IV,
Formula IV
wherein 'P' is hydrogen or protecting group,
with a 1,3-oxathiolane derivative of Formula V,
Formu a V
wherein 'L' is a leaving group,
to give a compound of Formula II,
Formula II
(b) salifying the compound of Formula II;
(c) reducing the salt obtained in step (b);
(d) isolating emtricitabine as its salt;
Formula III
wherein, 'X' is anion of an acid,
(e) recovering emtricitabine free base.
14. A process according to claim 13, wherein 'P' is an alkyl silyl group.
15. A process according to claim 14, wherein 'P' is a trimethyl silyl group.
16. A process according to claim 13, wherein 'L' is a leaving group selected from a
group consisting of halogens.
17. A process according to claim 16, wherein 'L' is chlorine.
18. A process according to claim 13, wherein the compound of Formula II is salified
using an organic or inorganic acid.
19. A process according to claim 18, wherein an organic acid is selected from a group
consisting of acetic acid, lactic acid, salicylic acid, citric acid, tartraric acid,
bitartraric acid, ascorbic acid, oxalic acid, succinic acid, maleic acid, fumaric acid,
benzoic acid, glutamic acid, methanesulfonic acid, ethanesulfonic acid,
benzensulfonic acid or p-toluenesulfonic acid.
20. A process according to claim 19, wherein an organic acid is oxalic acid.
21. A process according to claim 13, wherein reduction is carried out using a reducing
agent selected from a group consisting of metal hydride reagents or boranes.
22. A process according to claim 21, wherein reduction is carried out using metal
hydride in the presence of a phosphate buffer.
23. A process according to claim 22, wherein reduction is carried out using sodium
borohydride in the presence of dihydrogen sodium phosphate.
24. A process according to claim 13, wherein emtricitabine is isolated as an organic or
inorganic acid salt.
25. A process according to claim 24, wherein emtricitabine is isolated as a
hydrochloride.
26. A process according to claim 13, wherein emtricitabine is recovered from its salt
by treatment with a base.
27. A process according to claim 26, wherein a base is an organic base selected from a
group consisting of alkyl amines.
28. A process according to claim 27, wherein an organic base is tri-n-butyl amine.

Documents

Application Documents

# Name Date
1 8529-DELNP-2012-AbandonedLetter.pdf 2019-11-05
1 8529-DELNP-2012.pdf 2012-10-03
2 8529-DELNP-2012-FER.pdf 2017-10-26
2 8529-delnp-2012-Form-2.pdf 2013-08-20
3 8529-delnp-2012-Correspondence-Others-(04-03-2014).pdf 2014-03-04
3 8529-delnp-2012-Form-1.pdf 2013-08-20
4 8529-delnp-2012-Correspondence-others.pdf 2013-08-20
4 8529-delnp-2012-Form-18-(04-03-2014).pdf 2014-03-04
5 8529-delnp-2012-Claims.pdf 2013-08-20
6 8529-delnp-2012-Correspondence-others.pdf 2013-08-20
6 8529-delnp-2012-Form-18-(04-03-2014).pdf 2014-03-04
7 8529-delnp-2012-Correspondence-Others-(04-03-2014).pdf 2014-03-04
7 8529-delnp-2012-Form-1.pdf 2013-08-20
8 8529-DELNP-2012-FER.pdf 2017-10-26
8 8529-delnp-2012-Form-2.pdf 2013-08-20
9 8529-DELNP-2012-AbandonedLetter.pdf 2019-11-05
9 8529-DELNP-2012.pdf 2012-10-03

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